Anti-ultraviolet type mattress knitted fabric thread residue removing device
By designing a UV-resistant mattress knitted fabric thread remover with a U-shaped splint and collecting roller structure, the problems of loose fabric and difficult operation during manual thread cleaning are solved, achieving cleaner and more convenient thread cleaning.
Patent Information
- Application Number
- CN202422680767.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing thread removal process requires a high degree of manual labor, and the fabric cannot be kept taut, resulting in unclean thread removal and increased difficulty in the work.
A UV-resistant mattress knitted fabric thread removal device is designed. The device adopts a U-shaped splint and collecting roller structure, combined with a thread suction machine, to ensure that the fabric remains taut during the cleaning process. The operation process is simplified by adjusting bolts and rotating rods and other components.
The cleanliness of thread cleaning is improved, the operating difficulty of the staff is reduced, and the cleaning efficiency and the convenience of fabric collection are improved.
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Figure CN223386423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to an anti-ultraviolet mattress knitted fabric thread removing device. Background Art
[0002] The fabric is woven with dyed yarn, which has good color fastness. A variety of patterns can be designed during the weaving process. It has the characteristics of rich colors, strong three-dimensional sense, and high color fastness. Mattresses are generally knitted with UV-resistant fabric during the production process. There will be some thread ends in the fabric during the processing, so a thread end removal device is needed to remove them.
[0003] The inventors believe that the aforementioned related technologies have the following drawbacks: Existing lint removal methods require workers to manually spread the fabric. Subsequently, workers use a lint suction machine to remove the lint from the fabric surface. This process, involving a high level of manual labor and increased difficulty, increases the difficulty of workers. Furthermore, manually spreading the fabric prevents it from remaining taut, resulting in incomplete lint removal. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an anti-ultraviolet mattress knitted fabric thread removing device.
[0005] The above technical purpose of the present utility model is achieved through the following technical solutions: an anti-ultraviolet mattress knitted fabric thread removal device, comprising a base, a U-shaped part is fixedly provided on the upper surface of the base, and collecting rollers are rotated together on two mutually adjacent side walls of the U-shaped part, and two mutually symmetrical L-shaped parts are provided on the upper surface of the base, and U-shaped splints are fixedly provided on the side walls of the two L-shaped parts that are adjacent to each other.
[0006] By adopting the above technical solution, when workers need to remove fabric, they need to fix one end of the collection roller to the collection roller. Then, they use a U-shaped clamp to clamp the fabric. At this time, the workers use a thread suction machine to remove the thread ends on the surface of the fabric. After suction, the workers rotate the collection roller to wrap the fabric around the outer wall of the collection roller, and then continue to clean the thread ends of the subsequent fabric. During this process, the fabric is always kept taut by the action of the U-shaped clamp, thereby improving the workers' ability to clean the thread ends more thoroughly. In addition, the workers only need to rotate the collection roller to collect the cleaned fabric, which reduces the difficulty of the workers' work.
[0007] Furthermore, a first mounting plate is fixedly provided on the inner bottom wall of the U-shaped clamping plate, and two mutually symmetrical first rollers are fixedly provided on the upper surface of the first mounting plate. A second mounting plate is installed on the inner top wall of the U-shaped clamping plate, and two mutually symmetrical second rollers are fixedly provided on the bottom surface of the second mounting plate.
[0008] Furthermore, an adjusting bolt is threadedly provided on the upper surface of the U-shaped clamping plate, and the adjusting bolt is rotatably connected to the second mounting plate.
[0009] By adopting the above technical solution, when the staff rotates the collecting roller, the fabric moves, thereby causing the first roller and the second roller to rotate. During this process, the staff needs to rotate the adjusting bolt to move the adjusting bolt downward, so that the second mounting plate slides downward under the action of the adjusting bolt, thereby causing the first roller and the second roller to clamp the fabric. During this process, the first roller and the second roller reduce the difficulty of moving the fabric when it is clamped, thereby reducing the difficulty of the staff's work.
[0010] Furthermore, a rotation groove is formed through the side wall of the U-shaped member, a rotation rod is rotatably arranged in the rotation groove, and a connecting component for connecting the rotation rod and the collection roller is provided on the rotation rod and the collection roller.
[0011] With this technical solution, when the worker needs to rotate the collection roller, they simply rotate the rotating rod, which in turn causes the collection roller to rotate synchronously with the rotating rod, thus simplifying the work. Furthermore, after cleaning the lint from the fabric surface, the worker needs to remove the fabric from the collection roller. To do this, the worker disconnects the rotating rod from the collection roller using the connecting assembly. The worker can then remove the fabric from the collection roller.
[0012] Furthermore, a fixing groove is provided on the side wall of the collecting roller close to the rotating rod, an installation groove is provided on the side wall of the rotating rod close to the collecting roller, and an accommodating groove is provided on the inner wall of the installation groove. The connecting assembly includes a fixing block slidably arranged in the fixing groove and a threaded rod threadedly connected to the fixing block on the side wall away from the collecting roller, one end of the threaded rod away from the collecting roller extends into the accommodating groove, and the fixing block is slidably connected to the installation groove.
[0013] By adopting this technical solution, when the collection roller and the rotating rod need to be disassembled, the worker rotates the threaded rod, which causes the fixed block to slide under the action of the threaded rod, thereby separating the fixed block from the fixed groove. At this point, the worker can simply separate the collection roller and the rotating rod. Later, when the rotating rod needs to be connected to the collection roller, the worker rotates the threaded rod in the opposite direction, causing the fixed block to slide in the opposite direction under the action of the threaded rod, so that one end of the fixed block slides into the fixed groove, thereby connecting the rotating rod to the collection roller.
[0014] Furthermore, a rotation groove is formed on the outer wall of the rotation rod, a rotation block is rotatably arranged in the rotation groove, and the rotation block is fixed to one end of the threaded rod away from the fixed block.
[0015] By adopting the above technical solution, when the staff needs to rotate the threaded rod, the staff needs to rotate the rotating block, and then the threaded rod rotates under the action of the rotating block. In this process, the rotating block reduces the difficulty of the staff to rotate the threaded rod, thereby reducing the difficulty of the staff's work.
[0016] Furthermore, a circular groove is provided on the inner wall of the rotating groove, a circular block is rotatably provided in the circular groove, and the circular block and the rotating block are fixed to each other.
[0017] By adopting the above technical solution, when the staff rotates the rotating block, the circular block limits the rotating block. During this process, the circular block limits the rotating block, thereby reducing the probability of the rotating block and the rotating slot separating from each other, thereby improving the stability of the device.
[0018] Furthermore, fixed rollers are fixedly provided on the side walls of the two L-shaped members that are close to each other.
[0019] With this technical solution, when workers need to install one end of the fabric on the collection roller, they need to pass the fabric end under the fixed roller. Then, they pass the fabric end through the U-shaped fixed clamp and connect it to the collection roller. During this process, the fixed roller keeps the fabric tighter, thereby improving the efficiency of cleaning the thread ends.
[0020] In summary, the present invention has the following beneficial effects:
[0021] 1. In this application, when the staff needs to remove the fabric, the staff needs to fix one end of the collecting roller on the collecting roller. Then, the staff uses a U-shaped splint to clamp the fabric. At this time, the staff uses a thread end suction machine to suck away the thread ends on the surface of the fabric. After sucking them away, the staff rotates the collecting roller to wrap the fabric around the outer wall of the collecting roller, and then continues to clean the thread ends of the subsequent fabrics. During this process, the fabric is always kept taut under the action of the U-shaped splint, thereby improving the staff's ability to clean the thread ends more cleanly. In addition, the staff only needs to rotate the collecting roller to collect the cleaned fabric, thereby reducing the difficulty of the staff's work;
[0022] 2. In the present application, when the staff rotates the collecting roller, the fabric moves, thereby causing the first roller and the second roller to rotate. During this process, the staff needs to rotate the adjusting bolt to move the adjusting bolt downward, so that the second mounting plate slides downward under the action of the adjusting bolt, thereby causing the first roller and the second roller to clamp the fabric. During this process, the first roller and the second roller reduce the difficulty of moving the fabric when it is clamped, thereby reducing the difficulty of the staff's work;
[0023] 3. In this application, when the worker needs to rotate the collection roller, they simply rotate the rotating rod, which in turn causes the collection roller to rotate synchronously with the rotating rod, thereby simplifying the worker's work. Furthermore, after cleaning the lint from the fabric surface, the worker needs to remove the fabric from the collection roller. To do this, the worker separates the rotating rod from the collection roller using the connecting assembly. The worker then removes the fabric from the collection roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;
[0025] Figure 2 This is a schematic structural diagram of a U-shaped splint in an embodiment of the present utility model;
[0026] Figure 3 This is a schematic cross-sectional view of the U-shaped member and the collecting roller in an embodiment of the present invention;
[0027] Figure 4 yes Figure 3 Schematic diagram of the enlarged structure of A in the figure.
[0028] In the figure: 1. Base; 11. U-shaped member; 12. Collecting roller; 13. L-shaped member; 14. U-shaped clamp; 2. First mounting plate; 21. First roller; 22. Second mounting plate; 23. Second roller; 3. Adjusting bolt; 4. Rotating groove; 41. Rotating rod; 5. Fixing groove; 51. Mounting groove; 52. Accommodating groove; 6. Connecting assembly; 61. Fixed block; 62. Threaded rod; 7. Rotating groove; 71. Rotating block; 8. Circular groove; 81. Circular block; 9. Fixed roller. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0030] like Figure 1-4 As shown, the embodiment of the present application discloses a UV-resistant mattress knitted fabric thread remover device, comprising a base 1, a U-shaped member 11, a collection roller 12, an L-shaped member 13, a U-shaped clamping plate 14, a first mounting plate 2, a first roller 21, a second mounting plate 22, a second roller 23, an adjusting bolt 3, a rotating rod 41, a connecting assembly 6, a fixed block 61, a threaded rod 62, and a rotating block 71. The base 1 is a rectangular plate-like structure, and the U-shaped member 11 has a U-shaped cross-section. The U-shaped member 11 is fixedly mounted on the upper surface of the base 1. The collection roller 12 is a round rod-like structure with a horizontal axis. The two ends of the collection roller 12 are rotatably mounted on two adjacent side walls of the U-shaped member 11. The L-shaped member 13 has an L-shaped cross-section. Two L-shaped members 13 are provided and symmetrically arranged on the upper surface of the base 1. The U-shaped clamping plate 14 has a U-shaped cross-section. Two U-shaped clamping plates 14 are provided and fixedly mounted on the adjacent side walls of the two L-shaped members 13.
[0031] When the worker needs to remove the fabric, they secure one end of the collection roller 12 to the collection roller 12. They then use the U-shaped clamp 14 to hold the fabric in place. At this point, the worker uses a thread remover to remove the lint from the fabric surface. After removal, the worker rotates the collection roller 12 to wrap the fabric around its outer wall, and then continues to clean the remaining fabric. During this process, the U-shaped clamp 14 keeps the fabric taut, allowing the worker to more thoroughly remove the lint. Furthermore, the worker only needs to rotate the collection roller 12 to collect the cleaned fabric, reducing the workload.
[0032] The first mounting plate 2 is a rectangular plate-like structure and is fixedly mounted on the inner bottom wall of the U-shaped clamping plate 14. Two first rollers 21 are provided and symmetrically arranged on the upper surface of the first mounting plate 2. The second mounting plate 22 is a rectangular plate-like structure and is mounted on the inner top wall of the U-shaped clamping plate 14. Two second rollers 23 are provided and symmetrically arranged on the bottom surface of the second mounting plate 22.
[0033] The adjusting bolt 3 is threadedly provided on the upper surface of the U-shaped clamping plate 14 , with its axis vertical, and the adjusting bolt 3 is rotatably connected to the second mounting plate 22 .
[0034] When the staff rotates the collecting roller 12, the fabric moves, and the first roller 21 and the second roller 23 rotate. During this process, the staff needs to rotate the adjusting bolt 3 to move the adjusting bolt 3 downward, so that the second mounting plate 22 slides downward under the action of the adjusting bolt 3, and the first roller 21 and the second roller 23 clamp the fabric. During this process, the first roller 21 and the second roller 23 reduce the difficulty of moving the fabric when it is clamped, thereby reducing the difficulty of the staff's work.
[0035] A rotation groove 4 is formed through the side wall of the U-shaped member 11 . The rotation rod 41 is a round rod structure, the axis of which coincides with the axis of the collecting roller 12 . The rotation rod 41 is rotatably disposed in the rotation groove 4 .
[0036] When the worker needs to rotate the collection roller 12, they simply rotate the rotating rod 41, causing the collection roller 12 to rotate synchronously with the rotating rod 41, thus simplifying the worker's work. Furthermore, after cleaning the lint from the fabric surface, the worker needs to remove the fabric from the collection roller 12. To do this, the worker separates the rotating rod 41 from the collection roller 12 using the connecting assembly 6. The worker can then remove the fabric from the surface of the collection roller 12.
[0037] A fixing groove 5 is provided on the side wall of the collecting roller 12 near the rotating rod 41, and a mounting groove 51 is provided on the side wall of the rotating rod 41 near the collecting roller 12. A receiving groove 52 is provided on the inner wall of the mounting groove 51. A connecting assembly 6 is provided on the rotating rod 41 and the collecting roller 12, and is used to connect the rotating rod 41 and the collecting roller 12 to each other. The connecting assembly 6 includes a fixing block 61 and a threaded rod 62. The fixing block 61 is a rectangular block structure. The fixing block 61 is slidably provided in the fixing groove 5, and the fixing block 61 is slidably connected to the mounting groove 51. The threaded rod 62 is threadedly connected to the side wall of the fixing block 61 away from the collecting roller 12, and its axis coincides with the axis of the rotating rod 41. The end of the threaded rod 62 away from the collecting roller 12 extends into the receiving groove 52.
[0038] To disassemble the collection roller 12 from the rotating rod 41, the operator rotates the threaded rod 62, causing the fixed block 61 to slide under the action of the threaded rod 62, thereby separating the fixed block 61 from the fixed groove 5. At this point, the operator can simply separate the collection roller 12 from the rotating rod 41. Subsequently, to reconnect the rotating rod 41 to the collection roller 12, the operator rotates the threaded rod 62 in the opposite direction, causing the fixed block 61 to slide in the opposite direction under the action of the threaded rod 62, so that one end of the fixed block 61 slides into the fixed groove 5, thereby connecting the rotating rod 41 to the collection roller 12.
[0039] A rotating groove 7 is provided on the outer wall of the rotating rod 41. The rotating block 71 is a cylindrical structure, and its axis coincides with the axis of the rotating rod 41. The rotating block 71 is rotatably set in the rotating groove 7, and the rotating block 71 is fixed to the end of the threaded rod 62 away from the fixed block 61.
[0040] When the staff needs to rotate the threaded rod 62, the staff needs to rotate the rotating block 71, so that the threaded rod 62 rotates under the action of the rotating block 71. During this process, the rotating block 71 reduces the difficulty of the staff to rotate the threaded rod 62, thereby reducing the difficulty of the staff's work.
[0041] To improve the stability of the device, a circular groove 8 is formed on the inner wall of the rotating tank 7. A circular block 81 is rotatably mounted within the circular groove 8, and the circular block 81 is fixed to the rotating block 71. When the operator rotates the rotating block 71, the circular block 81 limits the position of the rotating block 71. During this process, the circular block 81 limits the position of the rotating block 71, thereby reducing the probability of the rotating block 71 separating from the rotating tank 7, thereby improving the stability of the device.
[0042] To improve thread removal efficiency, a fixed roller 9 is fixed to the adjacent side walls of the two L-shaped members 13. When a worker needs to attach one end of the fabric to the collection roller 12, they pass it under the fixed roller 9. Then, the fabric end is passed through the U-shaped fixing clamp and connected to the collection roller 12. During this process, the fixed roller 9 keeps the fabric tighter, thereby improving thread removal efficiency.
[0043] The operating principle of the UV-resistant mattress knitted fabric thread removal device in this embodiment is as follows: when the staff needs to remove the fabric, the staff needs to fix one end of the collection roller 12 on the collection roller 12. Subsequently, the staff uses the U-shaped clamp 14 to clamp the surface. At this time, the staff uses a thread suction machine to suck away the thread ends on the surface of the fabric. After suction, the staff rotates the collection roller 12 to wrap the fabric around the outer wall of the collection roller 12, and then continues to clean the thread ends of the subsequent fabric. During this process, the fabric is always kept taut under the action of the U-shaped clamp 14, thereby improving the staff's ability to clean the thread ends more thoroughly. In addition, the staff only needs to rotate the collection roller 12 to collect the cleaned fabric, thereby reducing the difficulty of the staff's work.
[0044] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A UV-resistant mattress knitted fabric thread remover, comprising a base (1), characterized by: A U-shaped member (11) is fixedly provided on the upper surface of the base (1), and a collecting roller (12) is rotatably provided on two mutually adjacent side walls of the U-shaped member (11). Two mutually symmetrical L-shaped members (13) are provided on the upper surface of the base (1), and a U-shaped clamping plate (14) is fixedly provided on the mutually adjacent side walls of the two L-shaped members (13).
2. The UV-resistant mattress knitted fabric thread remover according to claim 1, characterized in that: A first mounting plate (2) is fixedly provided on the inner bottom wall of the U-shaped clamping plate (14), two mutually symmetrical first rollers (21) are fixedly provided on the upper surface of the first mounting plate (2), a second mounting plate (22) is installed on the inner top wall of the U-shaped clamping plate (14), and two mutually symmetrical second rollers (23) are fixedly provided on the bottom surface of the second mounting plate (22).
3. The UV-resistant mattress knitted fabric thread remover according to claim 2, characterized in that: An adjusting bolt (3) is threadedly provided on the upper surface of the U-shaped clamping plate (14), and the adjusting bolt (3) is rotatably connected to the second mounting plate (22).
4. The UV-resistant mattress knitted fabric thread remover according to claim 1, characterized in that: A rotation groove (4) is provided through the side wall of the U-shaped member (11), a rotation rod (41) is rotatably provided in the rotation groove (4), the rotation groove (4) and the collecting roller (12) are connected to each other, and a connecting assembly (6) for connecting the rotation rod (41) and the collecting roller (12) is provided on both the rotation rod (41) and the collecting roller (12).
5. The UV-resistant mattress knitted fabric thread remover according to claim 4, characterized in that: A fixing groove (5) is provided on the side wall of the collecting roller (12) close to the rotating rod (41), a mounting groove (51) is provided on the side wall of the rotating rod (41) close to the collecting roller (12), and a receiving groove (52) is provided on the inner wall of the mounting groove (51). The connecting assembly (6) comprises a fixing block (61) slidably arranged in the fixing groove (5) and a threaded rod (62) threadedly connected to the fixing block (61) on the side wall away from the collecting roller (12), one end of the threaded rod (62) away from the collecting roller (12) extends into the receiving groove (52), and the fixing block (61) is slidably connected to the mounting groove (51).
6. The UV-resistant mattress knitted fabric thread remover according to claim 5, characterized in that: A rotating groove (7) is provided on the outer wall of the rotating rod (41), a rotating block (71) is rotatably provided in the rotating groove (7), and the rotating block (71) is fixed to one end of the threaded rod (62) away from the fixed block (61).
7. The UV-resistant mattress knitted fabric thread remover according to claim 6, characterized in that: A circular groove (8) is provided on the inner wall of the rotating groove (7), a circular block (81) is rotatably provided in the circular groove (8), and the circular block (81) and the rotating block (71) are fixed to each other.
8. The UV-resistant mattress knitted fabric thread remover according to claim 1, characterized in that: A fixed roller (9) is fixedly provided on the side walls of the two L-shaped members (13) that are close to each other.