Air pipe connecting joint forming structure

Abstract

The utility model discloses an air pipe connection node forming structure which comprises a connector, the connector comprises at least two communicated pipe bodies, a first welding area for connecting the adjacent pipe bodies in a sealing mode is arranged at the butt joint position of the adjacent pipe bodies, a reinforcing piece is welded to the first welding area, a sealing inner container is arranged in the connector, and the sealing inner container is connected with the pipe bodies in a sealing mode. The sealing inner container comprises sealing pipes which are the same as the pipe bodies in number and communicated with the pipe bodies, and the edges of the free ends of the sealing pipes and the inner walls of the corresponding pipe bodies are welded together. The utility model has the advantages that the production process can be simplified, the product quality is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of inflatable products, in particular to an air pipe connection node forming structure. Background Art

[0002] Traditional inflatable tent manufacturing processes present numerous challenges in actual production. First, due to the complex structure of inflatable tents, particularly the connection points of the air tubes, which typically require manual work by skilled technicians, the production process is time-consuming and labor-intensive, making large-scale automated production difficult. Second, due to the complex process, quality issues such as product distortion, loose joints, and air leaks are highly likely to occur during production, resulting in a high product return rate and a poor user experience.

[0003] Therefore, it is necessary to further improve and perfect the existing technology to overcome these shortcomings, and the present invention is made based on this situation. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art and provide a trachea connection node forming structure which can simplify the production process, improve product quality and reduce production costs.

[0005] The utility model is achieved through the following technical solutions:

[0006] In order to solve the above technical problems, the utility model provides a trachea connection node forming structure, including a connecting head, the connecting head includes at least two communicating tube bodies, and a first welding area for sealingly connecting the adjacent tube bodies is provided at the butt joint of the two, and a reinforcement plate is welded on the first welding area. A sealing inner liner is provided in the connecting head, and the sealing inner liner includes sealing tubes that are the same in number as the tube bodies and are communicated with each other, and the edges of the free ends of the sealing tubes are welded together with the inner walls of the corresponding tube bodies.

[0007] In order to further solve the technical problems to be solved by the present invention, the present invention provides a trachea connection node forming structure in which the same reinforcing sheet connects the relative first welding areas together.

[0008] In order to further solve the technical problem to be solved by the present invention, the present invention provides a gas pipe connection node forming structure, in which the pipe body includes a pipe sheet and is rolled from the pipe sheet, and the two long sides of the pipe sheet are provided with a second welding area for sealingly connecting the two.

[0009] In order to further solve the technical problem to be solved by the present invention, the present invention provides a gas pipe connection node forming structure, in which a connection port is punched out at one end of the pipe sheet, and the first welding area is formed by welding the peripheries of the connection ports of adjacent pipe bodies together.

[0010] Compared with the prior art, the utility model has the following advantages:

[0011] The air pipe connection node forming structure of the utility model is simple in design and easy to process and manufacture. This structural design not only reduces processing costs but also improves product processing quality, ensuring high practicality and reliability in actual applications.

[0012] The forming method of the air pipe connection node of the utility model effectively improves production efficiency and product competitiveness through a streamlined process, a simple and efficient welding process, a firm structural connection and excellent sealing performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the first embodiment of the present utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the second embodiment of the present utility model;

[0016] Figure 3 1 is a schematic structural diagram of the tube segment in Example 1;

[0017] Figure 4 Schematic diagram of the stacking relationship of the pipe segments in Example 1;

[0018] Figure 5 Schematic diagram of the molding process of Example 1;

[0019] Figure 6 is a schematic structural diagram of the tube segment in Example 2;

[0020] Figure 7 is a schematic structural diagram of another tube segment in Example 2;

[0021] Figure 8 Schematic diagram of the molding process of Example 2. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0023] In the present invention, an improved trachea connection node molding structure is described, and its design and manufacturing process are aimed at improving the sealing performance and structural strength of the connection node.

[0024] like Figures 1 to 8As shown, the air pipe connection node forming structure includes a connector 3, which is composed of at least two interconnected tube bodies 13 (such as Figure 1 The four-way shown, such as Figure 2 Each adjacent pipe body 13 is provided with a first welding area 12 for sealing connection at its butt joint to ensure a stable connection and good sealing performance between the two pipe bodies.

[0025] In order to further enhance the strength of the connection, a reinforcement sheet 2 is welded to the first welding area 12. The reinforcement sheet 2 provides additional structural support and effectively prevents failure of the welding portion due to external forces.

[0026] Inside the connector 3 lies a sealed inner liner 4. This sealed inner liner 4 is also dual-pass or multi-pass, consisting of a number of sealed tubes 42, the same number as the tube body 13, and each sealed tube 42 is interconnected. The free end edges of the sealing tubes 42 are welded to the inner wall of the corresponding tube body 13, ensuring a complete seal between each channel. This design prevents gas leakage when passing through the connector 3, enhancing the sealing, safety, and reliability of the entire system.

[0027] Further, if Figure 5 As shown in the second figure, the same reinforcing sheet 2 is connected to the opposite first welding area 12, firmly combining the two. This design improves the rigidity and durability of the overall structure.

[0028] The tube body 13 is manufactured by rolling segments 1. Second weld zones 14 are provided on both long sides of the segments 1 to seal the segments 1 and ensure a well-sealed tube body. A connection port 11 is punched at one end (the butt end) of the segments 1. The first weld zone 12 is formed by welding adjacent segments 13 together around the connection ports 11. This welding method simplifies the production process and ensures a tight seal at the joint.

[0029] In terms of material selection, the pipe segments 1 and the reinforcement sheets 2 are usually made of a mesh coating material, and the innermost and outermost layers are both coatings, usually made of PVC (polyvinyl chloride), TPU (thermoplastic polyurethane) or other polymer materials. The coating can be conveniently welded by hot-melt connection. The middle layer is provided with a cloth layer or a mesh layer (such as a fiber mesh or a woven mesh) to improve the tensile strength and enhance the durability and stability of the pipe body. The sealing liner 4 is usually made of soft PVC, TPU or other stretchable soft film materials. The selection of these materials ensures that the sealing liner 4 can maintain a good sealing state under various working conditions.

[0030] In summary, the design of the tracheal connection node molding structure is simple and easy to process and manufacture. This structural design not only reduces processing costs but also improves product processing quality, ensuring high practicality and reliability in practical applications.

[0031] The production process of this utility model is as follows:

[0032] Step S1: First, select a tube segment 1 made of a suitable material and perform a punching process on it (such as Figure 3 As shown), a connection port 11 of predetermined size and shape is formed (the connection port 11 is preferably as shown in FIG. Figure 3 This step can utilize equipment such as laser cutting or punching machine to ensure the accuracy and consistency of the connection port 11.

[0033] Step S2: Fold the tube segment 1 in half along its length to form a symmetrical half-folded shape. This folding operation provides a basis for welding alignment in subsequent steps.

[0034] Step S3: stack all the folded tube sheets 1 in sequence (such as Figure 5 As shown in the first figure, each connection port 11 is strictly aligned to ensure the accurate position of the connection port 11 during the subsequent welding process. This step can be done with the help of a fixture or positioning jig to ensure accurate alignment.

[0035] Step S4: using heat welding or ultrasonic welding technology, the adjacent tube segments 1 are welded together in sequence along the periphery of each connection port 11 to form a first welding area 12 .

[0036] For example, if Figure 4 In one embodiment shown, the edges of ports B and C should be aligned and welded together, the edges of ports D and E should be aligned and welded together, the edges of ports F and G should be aligned and welded together, and the edges of ports H and A should be aligned and welded together.

[0037] Step S5: unfold each tube segment 1 in sequence, then take a number of reinforcement sheets 2, weld the reinforcement sheets 2 to the opposite first welding areas 12, and connect the two welding areas (such as Figure 5 The reinforcement sheet 2 is intended to enhance the structural strength and durability of the node.

[0038] Step S6: Weld the two long side edges of each tube segment 1 together (such as Figure 5 As shown in the third figure of the drawing, the pipe body 13 is formed, and the welding position thereof is the second welding area 14. Through this step, the overall structure forms a two-way or multi-way connector 3, realizing the connection function of multiple gas pipes.

[0039] Step S7: Take the sealed inner container 4 (such as Figure 5As shown in the fourth figure of FIG), the sealed inner container 4 includes the same number of sealing tubes 42 as the tube body 13, and is two-way (as shown in FIG. Figure 8 as shown) or multi-pass shape (as Figure 5 (as shown) to adapt to the structure of connector 3. The sealing liner 4 is inserted into connector 3, and the free end edges of each sealing tube 42 in the sealing liner 4 are welded to the inner wall of the corresponding tube body 13 in connector 3 to form a third welding area 41. The sealing liner 4 is typically made of soft PVC, TPU, or other stretchable soft film material, making it easy to install and can be directly inserted into connector 3. The main function of the sealing liner 4 is to add a sealing pipe membrane to the innermost layer of connector 3, forming a complete sealing system within connector 3 and significantly improving the sealing performance of connector 3.

[0040] The order of step S1 and step S2 can be interchanged according to actual production needs to improve production flexibility and efficiency.

[0041] Furthermore, the forming step of the sealed inner liner 4 includes: taking a number of sealing sheets, and sequentially performing steps similar to steps S1, S2, S3, S4 and S6, except that the processing objects are replaced by sealing sheets, and finally a sealed inner liner 4 that is compatible with the connector 3 can be formed.

[0042] like Figure 1 、 Figure 3-Figure 5 The figure shows the first embodiment of the present invention. In this embodiment, the connector 3 finally processed is a cross.

[0043] In the second embodiment, Figure 2 、 Figure 6-Figure 8 As shown, the connector 3 is a two-way design. In this design, the two tube sheets 1 can be two separate tube sheets 1 (such as Figure 6 As shown), a long tube sheet 5 can also be folded in half along its width direction (as shown Figure 7 (as shown), achieving an integrated connection. At this point, step S1 punches a hole in the middle of the long tube segment 5 to ensure that the connecting portion between the two tube segments 1 is not severed, thus maintaining the integrity and stability of the overall structure. This design further simplifies the production process and improves production efficiency.

[0044] This method for forming a gas pipe connection node has many advantages, which make it more efficient and reliable in practical applications. Specifically, these advantages include:

[0045] 1. The process is concise and clear: the entire molding method is divided into several steps, each of which is easy to implement, reducing the possibility of errors and improving production efficiency.

[0046] 2. High efficiency: This method adopts the method of folding and stacking multiple layers to significantly improve the efficiency of punching and welding.

[0047] 3. Strong welding: The design of multiple welding, including the first welding area, the second welding area and the third welding area, ensures the overall stability of the structure. The addition of reinforcement plates significantly increases the structural strength.

[0048] 4. Excellent sealing performance: A sealing liner is added to the connector, which significantly improves the sealing performance of the connector.

[0049] 5. Modular design: This approach allows for flexible design of multi-way or single-way connectors, suitable for a variety of application scenarios. The modular design concept not only simplifies the production process, but also improves the versatility and market adaptability of the product.

[0050] 6. Adaptability and scalability: The process is applicable to segments of different materials and specifications and can be adjusted and improved according to specific needs.

[0051] In summary, this air pipe connection node forming method provides an ideal solution for the production of high-quality air pipe connection nodes through a streamlined process, a simple and efficient welding process, a strong structural bond, and superior sealing performance, which can effectively improve production efficiency and product competitiveness.

Claims

1. A trachea connection node forming structure, characterized by: The invention comprises a connector (3), wherein the connector (3) comprises at least two communicating tube bodies (13), a first welding area (12) for sealingly connecting the two adjacent tube bodies (13) is provided at the butt joint of the adjacent tube bodies (13), a reinforcing plate (2) is welded to the first welding area (12), a sealing liner (4) is provided in the connector (3), the sealing liner (4) comprises sealing tubes (42) of the same number as the tube bodies (13) and communicating with each other, and the edges of the free ends of the sealing tubes (42) are welded to the inner walls of the corresponding tube bodies (13).

2. The trachea connection node forming structure according to claim 1, characterized in that: The same reinforcing sheet (2) connects the opposite first welding areas (12) together.

3. The trachea connection node forming structure according to claim 1, characterized in that: The tube body (13) comprises a tube sheet (1) and is formed by rolling the tube sheet (1), and two long sides of the tube sheet (1) are provided with a second welding area (14) for sealingly connecting the two.

4. The trachea connection node forming structure according to claim 3, characterized in that: A connection opening (11) is punched out at one end of the pipe sheet (1), and the first welding area (12) is formed by welding the peripheries of the connection openings (11) of adjacent pipe bodies (13) together.

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