Valve body structure and pipeline conveying system
Through multiple blade seats and diverter plate structures, combined with drive components and transmission structures, the problems of large space occupation and high failure rate of existing valve body designs are solved, and flexibility and precision are improved.
Patent Information
- Application Number
- CN202422726684.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing valve body design takes up a lot of space, is not flexible enough to use, cannot be adapted to large-sized pipelines, has a complex control structure and a high failure rate.
It adopts multiple blade seats and diverter plate structures, drives the blade seats to rotate through the driving assembly, controls the opening and closing angles of the diverter plates to adjust the flow rate, and uses the transmission structure and bearings to improve movement stability and sealing.
The opening and closing flexibility of the valve body structure and the flow regulation accuracy are improved, the failure rate is reduced, and it is suitable for scenarios with high sealing requirements.
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Figure CN223387998U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of valve technology, and in particular to a valve body structure and a pipeline transportation system. Background Art
[0002] In related technologies, valve bodies can be used to adjust the fluid flow between pipelines. They are suitable for pipelines with limited space and high sealing requirements. They can steplessly adjust the valve body opening or be placed in front of some pump groups that cannot adjust the flow to assist in adjusting the flow.
[0003] The existing valve body designs on the market take up a lot of space, are not flexible enough to use, cannot be adapted to large-sized pipes, or have complex structures for controlling the rotation of the blades, resulting in a high failure rate. Utility Model Content
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a valve body structure and a pipeline transportation system that can improve the flexibility of the valve body structure in opening and closing.
[0005] In one aspect, an embodiment of the present application provides a valve body structure, comprising:
[0006] A valve body having a fluid passage;
[0007] A blade assembly comprising a blade seat, a diverter plate, and a center support, wherein the blade seat is provided in plurality and arranged in sequence along the circumferential direction of the inner wall of the fluid channel. The number of diverter plates corresponds to the number of blade seats, and each blade seat is provided with a corresponding diverter plate. The center support is provided in the fluid channel, and each diverter plate is connected to the center support; and
[0008] The driving assembly drives the blade seat to rotate around its own rotation axis to drive the diverter plate to rotate.
[0009] Furthermore, the drive assembly includes a drive mechanism, each blade seat is connected to a transmission structure, the transmission structure is a first rotating gear, the first rotating gears corresponding to two adjacent blade seats are engaged with each other, and the drive mechanism drives one of the first rotating gears to rotate to drive each blade seat to rotate.
[0010] Furthermore, the drive assembly includes a drive mechanism and a transmission structure, the transmission structure includes a first transmission member and a second rotating gear, each blade seat is correspondingly connected to a second rotating gear, the first transmission member is a circular gear ring, and the second rotating gear connected to each blade seat is engaged with the gear ring, and the drive mechanism drives each blade seat to rotate by driving the first transmission member to rotate.
[0011] Furthermore, the valve body includes a mounting groove arranged along the circumference of the inner wall of the fluid channel, and the blade seat is arranged in the mounting groove.
[0012] Furthermore, the blade assembly includes a bearing, the bearing is mounted on the valve body, and the blade seat is cooperatively connected to the bearing.
[0013] Furthermore, the valve body has an accommodating cavity, the accommodating cavity is separated from the fluid channel, and the transmission structure is arranged in the accommodating cavity.
[0014] Furthermore, the central support includes a support body and a clamping mechanism, the clamping mechanism is rotatably connected to the support body, and each of the diverter pieces is connected to a different clamping mechanism.
[0015] Furthermore, the clamping mechanism includes a first part and a second part that are spaced apart, and the diverter piece is arranged between the first part and the second part.
[0016] Furthermore, the diverter piece is V-shaped.
[0017] Another embodiment of the present application provides a pipeline transportation system, including the valve body structure as described above.
[0018] It can be seen from the above technical solutions that the embodiments of the present application have at least the following beneficial effects:
[0019] In the valve body structure provided in the embodiment of the present application, the driving assembly can drive the blade seat to rotate around its own rotation axis, thereby driving the diverter installed on the blade seat to rotate. When the diverter rotates, the opening and closing angle of the diverter can be changed, thereby achieving the purpose of adjusting the flow rate of the pipeline fluid. In the embodiment of the present application, the flow regulation is related to the opening and closing angle of the diverter, wherein there are multiple diverters, and the opening and closing angles of each diverter can be controlled by the rotation angle of each blade seat. Compared with controlling the opening and closing of the fluid channel by rotating a single blade, this embodiment controls the opening and closing of the valve body structure by multiple diverters, which is beneficial to improving the flexibility of the opening and closing of the valve body structure, and also helps to improve the accuracy of flow regulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0021] Figure 1A schematic structural diagram of a valve body structure provided in one embodiment of the present application;
[0022] Figure 2 A schematic structural diagram of a valve body structure provided by an embodiment of the present application from another perspective;
[0023] Figure 3 for Figure 2 A schematic diagram of the partially enlarged structure of part A;
[0024] Figure 4 This is a schematic diagram of the rotation of the blade seat in one embodiment of the present application;
[0025] Figure 5 This is a partial cross-sectional schematic diagram of a valve body structure according to an embodiment of the present application.
[0026] Reference numerals:
[0027] 100, valve body; 110, mounting groove;
[0028] 210, blade seat; 220, diverter; 230, center bracket; 231, bracket body; 232, clamping mechanism; 240, bearing;
[0029] 300. Drive component. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0031] See also Figure 1 As shown, one embodiment of the present application discloses a valve body structure installed between pipelines for adjusting the flow rate of the fluid in the pipeline. The valve body structure includes a valve body 100, a blade assembly and a drive assembly 300.
[0032] Specifically, the valve body 100 has a fluid channel; the blade assembly includes a blade seat 210, a diverter plate 220 and a center bracket 230, and there are multiple blade seats 210. The multiple blade seats 210 are arranged in sequence along the circumference of the inner wall of the fluid channel. The number of diverter plates 220 corresponds to the blade seat 210, and each blade seat 210 is correspondingly installed with a diverter plate 220. The center bracket 230 is arranged in the fluid channel, and each diverter plate 220 is connected to the center bracket 230; and the drive assembly 300 drives the blade seat 210 to rotate around its own rotation axis to drive the diverter plate 220 to rotate.
[0033] In the valve body structure provided in the embodiment of the present application, the drive assembly 300 can drive the blade seat 210 to rotate about its own rotation axis, thereby driving the diverter plates 220 mounted on the blade seat 210 to rotate. When the diverter plates 220 rotate, the opening and closing angles of each diverter plate 220 can be changed, thereby achieving the purpose of adjusting the flow rate of the pipeline fluid.
[0034] In an embodiment of the present application, flow regulation is related to the opening and closing angle of the diverter plate 220, wherein there are multiple diverter plates 220, and the opening and closing angle of each diverter plate 220 can be controlled by the rotation angle of each blade seat 210. In this way, the flexibility of the opening and closing of the valve body structure can be improved, which is also conducive to improving the accuracy of flow regulation.
[0035] In some embodiments of this application, see Figures 1 to 3 The drive assembly 300 includes a drive mechanism. Each blade seat 210 is connected to a transmission structure, which is a first rotating gear. The first rotating gears corresponding to two adjacent blade seats 210 are meshed with each other. The drive mechanism drives one of the first rotating gears to rotate, thereby driving each blade seat 210 to rotate. In other words, the same first rotating gear is meshed with the first rotating gears located on both sides of it. When one of the first rotating gears rotates, it can drive the rotation of the two adjacent first rotating gears. Therefore, by using the drive mechanism to drive one of the first rotating gears, all blade seats 210 can be driven to rotate.
[0036] in, Figure 4 A schematic diagram of the rotation direction of multiple blade seats 210 in this embodiment is shown. In the figure, the direction indicated by the arrow represents the rotation direction of the blade seat 210.
[0037] In the above embodiment, the movement of each blade seat 210 is transmitted by the mutual engagement of each first rotating gear, which can simplify the transmission structure, increase the stability of the movement, and help reduce the failure rate.
[0038] It is worth understanding that by controlling the rotation angle of the blade seat 210, the opening and closing angle of the valve body structure can be controlled; by controlling the forward rotation or flipping of the blade seat 210 by the driving mechanism, the opening and closing control of the valve body structure can be achieved.
[0039] In the actual assembly process, in order to improve assembly efficiency, the valve body structure can be assembled in a fully closed state or a fully open state.
[0040] For example, see Figure 2When the valve body structure is in a fully closed state, the diverter pieces 220 are spliced into a complete sealing structure to block the fluid channel. At this time, the diverter pieces 220 are arranged horizontally. In this state, it is convenient to position the diverter pieces 220 and the blade seats 210, which is conducive to improving assembly efficiency.
[0041] In some other embodiments of the present application, the drive assembly 300 includes a drive mechanism and a transmission structure. The transmission structure includes a first transmission member and a second rotating gear. Each blade seat 210 is connected to a corresponding second rotating gear. The first transmission member is a circular gear ring. The second rotating gear connected to each blade seat 210 is meshed with the gear ring. The drive mechanism drives the first transmission member to rotate, thereby driving each blade seat 210 to rotate. The gear ring has a meshing portion on the side close to the second rotating gear that meshes with the second rotating gear.
[0042] In some embodiments of this application, see Figure 1 and Figure 5 The valve body 100 includes a mounting groove 110 circumferentially arranged along the inner wall of the fluid channel, with a vane seat 210 disposed within the mounting groove 110. The mounting groove 110 is recessed relative to the peripheral wall of the fluid channel, and the vane seat 210 is at least partially disposed within the mounting groove 110, thereby reducing the mounting groove's impact on fluid flow within the fluid channel. Furthermore, with the vane seat 210 disposed within the mounting groove 110, the opening and closing angles of the fluid channel are controlled as much as possible by the opening and closing angles of the various diverter blades 220, thereby minimizing fluid flow through the gaps between adjacent vane seats 210 and improving flow regulation accuracy.
[0043] In some embodiments of this application, see Figure 5 The vane assembly includes a bearing 240 mounted on the valve body 100, with the vane seat 210 matingly connected to the bearing 240. This reduces the rotational resistance of the vane seat 210 and improves the stability of its movement. Furthermore, the connection between the vane seat 210 and the bearing 240 enhances the consistency and smoothness of rotation, which also helps improve the accuracy of flow regulation.
[0044] In some embodiments of the present application, the valve body 100 has a housing cavity that is separated from the fluid passage, and the transmission mechanism is disposed within the housing cavity. That is, in this embodiment, the blade seat 210 that drives the diverter plate 220 is located within the fluid passage of the valve body 100, but the other transmission mechanisms that drive the blade seat 210 are disposed within the housing cavity of the valve body 100. This optimizes the sealing performance of the valve body structure, making it suitable for use in scenarios with strict sealing requirements.
[0045] In a possible implementation, the blade seat 210 is sealed to the valve body 100 to further improve the sealing performance of the valve body structure.
[0046] In some embodiments of this application, see Figures 1 to 3 The central support 230 includes a support body 231 and a clamping mechanism 232. The clamping mechanism 232 is rotatably connected to the support body 231. Each diverter 220 is connected to a different clamping mechanism 232. In this way, each diverter 220 can rotate relative to the support body 231.
[0047] In one possible implementation, see Figures 1 to 3 The central support 230 is suspended in the fluid passage of the valve body 100. Specifically, the central support 230 includes a support body 231 and multiple clamping mechanisms 232. The multiple clamping mechanisms 232 are spaced apart around the periphery of the support body 231, and each clamping mechanism 232 is fixedly connected to a corresponding diverter plate 220. In this way, each diverter plate 220 can support the central support 230.
[0048] Furthermore, in terms of material selection, the center bracket 230 should be made of lightweight materials as much as possible. For example, the center bracket 230 can be made of aluminum metal or aluminum alloy material to reduce the weight of the center bracket 230.
[0049] Furthermore, in order to reduce the overall weight of the central support 230 , the central support 230 may be designed to reduce weight in terms of shape, structure, etc., so as to further optimize the weight of the central support 230 .
[0050] In some embodiments of the present application, the clamping mechanism 232 includes a first portion and a second portion spaced apart, with the diverter 220 disposed between the first portion and the second portion. The diverter 220 can be secured by the clamping action of the first portion and the second portion, or by the fastening action of the first portion, the second portion, and other fasteners, without limitation herein.
[0051] In one possible embodiment, the cross-sectional area of the first part and / or the second part is smaller than the area of the diverter plate 220 on the side close to the center support 230. In this way, the volume of the first part and / or the second part can be reduced, which is conducive to further reducing the weight.
[0052] In other embodiments of the present application, the central support 230 includes a support body 231 and a frame. One end of the frame is rotatably connected to the support body 231, and the other end is fixedly connected to the blade seat 210. The frame is also fixedly connected to the diverter plate 220, and the extension direction of the frame is consistent with the radial direction of the support body 231. This can increase the support strength of the central support 230 on the diverter plate 220 and reduce the deformation of the diverter plate 220 under fluid pressure.
[0053] In some embodiments of this application, see Figures 1 to 3 The flow divider 220 is V-shaped. By rotating the blade seat 210, the gap between two adjacent flow dividers 220 can be changed, thereby changing the flow rate to achieve the purpose of flow regulation.
[0054] In some embodiments of the present application, the driving mechanism includes a motor.
[0055] In some other embodiments, when the environment is suitable, the driving mechanism may also use a manual wheel to control the rotation of the diverter plate 220.
[0056] In the embodiment of the present application, the number of diverter plates 220 within the valve body 100 can be varied based on the diameter of the fluid passageway of the valve body 100. The widest position of a single diverter plate 220 affects the height of the valve body 100. Conversely, if the height of the valve body 100 is desired to be reduced, the width of a single diverter plate 220 can be reduced. It should be understood that, in the foregoing description, the height of the valve body 100 refers to the length of the valve body 100 along the direction in which the fluid passageway extends.
[0057] Another embodiment of the present application discloses a pipeline delivery system including the aforementioned valve structure, which has all the technical benefits of the aforementioned valve structure. For example, the pipeline delivery system of this embodiment can improve the accuracy of flow control, enhance integration, simplify the drive structure, and increase operational stability. The opening and closing of the valve structure is flexible and controllable, making it suitable for a variety of applications to the greatest extent possible.
[0058] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0059] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.
[0060] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on specific circumstances.
[0061] In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
[0062] It should be understood that although the steps in the flowcharts of the accompanying drawings are shown in sequence as indicated by the arrows, these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and they can be executed in other orders. Moreover, at least some of the steps in the flowcharts of the accompanying drawings may include multiple sub-steps or multiple stages, and these sub-steps or stages are not necessarily executed at the same time, but can be executed at different times, and their execution order is not necessarily sequential, but can be executed in turn or alternately with other steps or at least a portion of the sub-steps or stages of other steps.
Claims
1. A valve body structure, characterized in that: include: A valve body having a fluid passage; A blade assembly, comprising a blade seat, a diverter plate, and a center support, wherein the blade seat is provided in plurality and arranged in sequence along the circumferential direction of the inner wall of the fluid channel. The number of the diverter plates corresponds to the number of the blade seats, and each blade seat is provided with a corresponding diverter plate. The center support is provided in the fluid channel, and each diverter plate is connected to the center support; as well as The driving assembly drives the blade seat to rotate around its own rotation axis to drive the diverter plate to rotate.
2. The valve body structure according to claim 1, characterized in that: The drive assembly includes a drive mechanism, each blade seat is connected to a transmission structure, the transmission structure is a first rotating gear, the first rotating gears corresponding to two adjacent blade seats are engaged with each other, and the drive mechanism drives one of the first rotating gears to rotate to drive each blade seat to rotate.
3. The valve body structure according to claim 1, characterized in that: The drive assembly includes a drive mechanism and a transmission structure, the transmission structure includes a first transmission member and a second rotating gear, each blade seat is correspondingly connected to the second rotating gear, the first transmission member is a circular gear ring, and the second rotating gear connected to each blade seat is engaged with the gear ring. The drive mechanism drives the first transmission member to rotate to drive each blade seat to rotate.
4. The valve body structure according to any one of claims 1 to 3, characterized in that: The valve body includes a mounting groove arranged along the circumference of the inner wall of the fluid channel, and the blade seat is arranged in the mounting groove.
5. The valve body structure according to claim 4, characterized in that: The blade assembly includes a bearing, the bearing is mounted on the valve body, and the blade seat is cooperatively connected with the bearing.
6. The valve body structure according to claim 2 or 3, characterized in that: The valve body has an accommodating cavity, which is separated from the fluid channel, and the transmission structure is arranged in the accommodating cavity.
7. The valve body structure according to claim 1, characterized in that: The central support comprises a support body and a clamping mechanism, the clamping mechanism is rotatably connected to the support body, and each of the diverter pieces is connected to a different clamping mechanism.
8. The valve body structure according to claim 7, characterized in that: The clamping mechanism includes a first part and a second part that are spaced apart, and the diverter is arranged between the first part and the second part.
9. The valve body structure according to claim 1, characterized in that: The diverter piece is V-shaped.
10. A pipeline transportation system, characterized in that: The valve body structure comprises the valve body structure according to any one of claims 1 to 9.