Offset clock valve bleeding device

By designing an offset bell valve venting device and using multi-layer sintered plates to filter and accumulate leaked gas, the whistle can be used to sound an alarm, solving the problem of difficult detection of gas leakage in the lower bell valve and ensuring the normal operation of the spray tank.

CN223388262UActive Publication Date: 2025-09-26SHANDONG DIYAO MECHANICAL & ELECTRICAL INSTALLATION ENGINEERING CO LTD
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Patent Information

Application Number
CN202423126951.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-09-26
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

In the coal injection system, it is difficult to detect the leakage of the lower bell valve in time, which affects the normal injection of the injection tank and makes it impossible for the staff to discover it in time.

Method used

An offset bell valve relief device is designed, including a vent pipe, a support ring, a multi-layer sintered plate, a locking connection mechanism, a vent hood, an exhaust mechanism, a diffusion pipe, a gas hood, a whistle and a loudspeaker. The leaked gas is filtered through the multi-layer sintered plate, and the accumulated gas drives the whistle to sound an alarm, and the loudspeaker increases the volume to facilitate the detection of leaks.

Benefits of technology

It can timely detect and alarm when the lower bell valve leaks, ensure the normal blowing of the spray tank, and reduce the problems that the staff cannot find in time due to leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an offset clock valve bleeding device, and relates to the technical field of coal injection pipelines. The device comprises a breather pipe, a supporting ring is fixedly installed in the breather pipe, a multi-layer sintered plate is arranged on the side, located on the supporting ring, of the inside of the breather pipe, a clamping connection mechanism is arranged on the side, located on the multi-layer sintered plate, of the breather pipe, a deflation cover is fixedly installed at one end of the breather pipe, and an exhaust mechanism is arranged at one end of the deflation cover. An air exhausting pipe is fixedly installed on the side wall of the air exhausting cover, an air containing cover is fixedly installed on one side of the air exhausting pipe, a whistle is fixedly installed on the side wall of the air containing cover and communicates with the air containing cover, and a sound amplification mechanism is arranged on the side, located on the whistle, of the air containing cover. According to the utility model, leaked gas can enter the gas containing cover and blow the whistle to give an alarm, and then the alarm volume can be increased through the arranged loudspeaker, so that a worker can conveniently find out leakage of the lower clock valve in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal injection pipelines, in particular to a biased bell valve relief device. Background Art

[0002] At present, in the coal injection system used in the metallurgical industry, a control valve group is provided in the discharge pipe from the raw coal bin to the injection tank. The control valve group is mainly composed of upper and lower bell valves. Since the discharge pipe on the lower side of the lower bell valve is directly connected to the injection tank, and the normal working pressure in the injection tank is 800Kpa, when there is a leak in the lower bell valve, it will affect the normal injection of the injection tank. However, it is difficult to detect when the lower bell valve has a leak, which makes it impossible for the staff to discover it in time. For this reason, an offset bell valve relief device is proposed. Utility Model Content

[0003] The purpose of the utility model is to solve the problem that when the lower bell valve has a leak, it will affect the normal blowing of the spray tank. However, when the lower bell valve has a leak, it is difficult to detect, resulting in the staff being unable to discover it in time. The utility model provides a biased bell valve venting device.

[0004] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0005] The offset bell valve dispersion device includes a vent pipe, a support ring is fixedly installed in the vent pipe, and a multi-layer sintered plate is arranged on one side of the support ring in the vent pipe, a locking connection mechanism is provided on one side of the multi-layer sintered plate on the vent pipe, a degassing hood is fixedly installed at one end of the vent pipe, and an exhaust mechanism is provided at one end of the vent hood, a diffusion pipe is fixedly installed on the side wall of the vent hood, and an air hood is fixedly installed on one side of the diffusion pipe, a whistle is fixedly installed on the side wall of the air hood, and the whistle is connected to the air hood, and a sound amplification mechanism is provided on the air hood on one side of the whistle.

[0006] Preferably, the locking and connecting mechanism includes a locking ring, which is slidably inserted into the ventilation pipe, and one end of the locking ring is in contact with the multi-layer sintered plate, and the other end of the locking ring is fixedly installed with a pipe connecting ring, and the pipe connecting ring is arranged on the ventilation pipe.

[0007] Preferably, a connecting ring is fixedly installed on the side wall of the ventilation pipe, and a plurality of positioning screw holes are provided on the side walls of the connecting ring and the pipeline connecting ring, and connecting bolts are threadedly installed in the positioning screw holes.

[0008] Preferably, the sound amplification mechanism includes a support frame, the support frame is fixedly mounted on the gas cover, and a sound amplifier is fixedly mounted on the support frame.

[0009] Preferably, the exhaust mechanism includes an exhaust pipe, the exhaust pipe is fixedly mounted on the side wall of the air release hood, and the exhaust pipe is communicated with the air release hood, and a control valve is provided on the exhaust pipe.

[0010] Preferably, a support rod is fixedly mounted on the inner side wall of the air diffusion pipe, and a traction spring is fixedly mounted on the side wall of the support rod. A blocking plate is fixedly mounted on one end of the traction spring, and the blocking plate contacts the end face of the air diffusion pipe.

[0011] The beneficial effects of the utility model are as follows:

[0012] 1. In the present invention, the vent pipe is installed on the side of the discharge pipe of the coal injection system by using the provided pipe connecting ring. When the lower bell valve leaks, the gas is restricted by the upper bell valve, so that the gas enters the vent pipe. The provided multi-layer sintered plate will filter the gas, and then the filtered gas enters the vent hood. The leaked gas will accumulate in the vent hood. When the gas accumulation reaches a certain level, part of the gas will drive the traction spring to push open the sealing plate, so that the leaked gas can enter the gas hood and blow the whistle to sound the alarm. Then the provided loudspeaker can increase the alarm volume, which makes it easier for the staff to find the leakage of the lower bell valve in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view schematic diagram of the overall three-dimensional connection structure of the utility model;

[0014] Figure 2 It is a partial cross-sectional three-dimensional structural diagram of the air diffuser pipe and the air containment hood in the utility model;

[0015] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure at A in the middle;

[0016] Figure 4 It is a schematic diagram of the three-dimensional connection structure of the vent pipe and the support ring in the utility model.

[0017] Figure numerals: 1. vent pipe; 2. air vent hood; 3. exhaust pipe; 4. control valve; 5. air diffuser; 6. air hood; 7. whistle; 8. support frame; 9. loudspeaker; 10. pipe connecting ring; 11. positioning screw hole; 12. connecting bolt; 13. connecting ring; 14. retaining ring; 15. multi-layer sintered plate; 16. support rod; 17. traction spring; 18. sealing plate; 19. support ring. DETAILED DESCRIPTION

[0018] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0020] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.

[0021] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0022] like Figure 1-4 As shown, the offset bell valve venting device includes a vent pipe 1, a support ring 19 is fixedly installed in the vent pipe 1, and a multi-layer sintered plate 15 is arranged on one side of the support ring 19 in the vent pipe 1. The multi-layer sintered plate 15 can facilitate filtering of leaked gas, and a positioning connection mechanism is provided on one side of the multi-layer sintered plate 15 on the vent pipe 1. The positioning connection mechanism includes a positioning ring 14, which is slidably inserted and installed in the vent pipe 1, and one end of the positioning ring 14 is in contact with the multi-layer sintered plate 15. The positioning ring 14 can be easily fixed to the multi-layer sintered plate 15.

[0023] A pipe connecting ring 10 is fixedly installed on the other end of the retaining ring 14. The pipe connecting ring 10 is set on the vent pipe 1. By setting an offset pipe on the discharge pipe from the raw coal bin to the injection tank, and then setting the offset pipe between the upper bell valve and the lower bell valve, and providing a regulating valve on the offset pipe, the vent pipe 1 can be installed on the offset pipe with the help of the pipe connecting ring 10. A connecting ring 13 is fixedly installed on the side wall of the vent pipe 1. A plurality of positioning screw holes 11 are provided on the side walls of the connecting ring 13 and the pipe connecting ring 10, and connecting bolts 12 are threadedly installed in the positioning screw holes 11. The setting of the connecting ring 13 can facilitate the installation and disassembly of the retaining ring 14 and the pipe connecting ring 10, thereby facilitating the maintenance and replacement of the multi-layer sintered plate 15.

[0024] A degassing hood 2 is fixedly installed at one end of the ventilation pipe 1, and an exhaust mechanism is provided at one end of the degassing hood 2. The exhaust mechanism includes an exhaust pipe 3. The exhaust pipe 3 is fixedly installed on the side wall of the degassing hood 2, and the exhaust pipe 3 is connected to the degassing hood 2. A control valve 4 is provided on the exhaust pipe 3, and the leaked gas can be discharged easily through the exhaust pipe 3.

[0025] A diffusion pipe 5 is fixedly mounted on the side wall of the air release hood 2, and an air containing hood 6 is fixedly mounted on one side of the diffusion pipe 5. A support rod 16 is fixedly mounted on the inner side wall of the diffusion pipe 5, and a traction spring 17 is fixedly mounted on the side wall of the support rod 16. A blocking plate 18 is fixedly mounted on one end of the traction spring 17, and the blocking plate 18 is in contact with the end face of the diffusion pipe 5. The blocking plate 18 can accumulate leaked gas, thereby forming an airflow to trigger an alarm.

[0026] A whistle 7 is fixedly mounted on the side wall of the gas hood 6, and the whistle 7 is connected to the gas hood 6. A sound amplification mechanism is provided on the gas hood 6 on one side of the whistle 7. The sound amplification mechanism includes a support frame 8, which is fixedly mounted on the gas hood 6, and a loudspeaker 9 is fixedly mounted on the support frame 8. The loudspeaker 9 can amplify the sound of the alarm, making it easier for staff to discover it.

[0027] In summary: by setting an offset pipe on the discharge pipe from the raw coal bin to the injection tank, and then setting the offset pipe between the upper bell valve and the lower bell valve, and providing a regulating valve on the offset pipe, the vent pipe 1 can be installed on the offset pipe with the help of a pipe connecting ring 10, so that the vent pipe 1 is connected to the discharge pipe, and the regulating valve on the offset pipe is closed when coal is sprayed. Then, after closing the lower bell valve, if the lower bell valve leaks, the gas is restricted by the upper bell valve, so that the gas enters the vent pipe 1, and the multi-layer sintered plate 15 set will filter the gas, and then the filtered gas enters the vent hood 2. The leaked gas will accumulate in the vent hood 2. When the other reaches a certain level, part of the gas will drive the traction spring 17 to push open the sealing plate 18, so that the gas enters the gas hood 6 and blows the whistle 7 to sound an alarm, and then the alarm volume can be increased by the provided loudspeaker 9, which makes it easier for the staff to find the leakage of the lower bell valve in time. When the staff is repairing, the gas can be discharged by opening the control valve 4 on the exhaust pipe 3.

[0028] The above description is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. Biased bell valve release device, characterized in that: The invention comprises a vent pipe (1), wherein a support ring (19) is fixedly installed in the vent pipe (1), and a multi-layer sintered plate (15) is arranged on one side of the support ring (19) in the vent pipe (1), and a locking connection mechanism is arranged on one side of the multi-layer sintered plate (15) on the vent pipe (1), a degassing hood (2) is fixedly installed at one end of the vent pipe (1), and an exhaust mechanism is arranged at one end of the degassing hood (2), a diffusion pipe (5) is fixedly installed on the side wall of the degassing hood (2), and a gas hood (6) is fixedly installed on one side of the diffusion pipe (5), a whistle (7) is fixedly installed on the side wall of the gas hood (6), and the whistle (7) is connected to the gas hood (6), and a sound amplification mechanism is arranged on the gas hood (6) on one side of the whistle (7).

2. The biased bell valve relief device according to claim 1, characterized in that: The locking and connecting mechanism comprises a locking ring (14), the locking ring (14) being slidably plugged and installed in the ventilation pipe (1), and one end of the locking ring (14) being in contact with the multi-layer sintered plate (15), and the other end of the locking ring (14) being fixedly installed with a pipeline connecting ring (10), and the pipeline connecting ring (10) being arranged on the ventilation pipe (1).

3. The biased bell valve relief device according to claim 1, characterized in that: A connecting ring (13) is fixedly mounted on the side wall of the vent pipe (1), and a plurality of positioning screw holes (11) are provided on the side wall of the connecting ring (13) and the pipe connecting ring (10), and connecting bolts (12) are screwed into the positioning screw holes (11).

4. The biased bell valve relief device according to claim 1, characterized in that: The sound amplification mechanism comprises a support frame (8), the support frame (8) is fixedly mounted on the gas cover (6), and a sound amplifier (9) is fixedly mounted on the support frame (8).

5. The biased bell valve relief device according to claim 1, characterized in that: The exhaust mechanism comprises an exhaust pipe (3), the exhaust pipe (3) is fixedly mounted on the side wall of the air release hood (2), and the exhaust pipe (3) is connected to the air release hood (2), and a control valve (4) is provided on the exhaust pipe (3).

6. The biased bell valve relief device according to claim 1, characterized in that: A support rod (16) is fixedly mounted on the inner side wall of the air diffusion pipe (5), and a traction spring (17) is fixedly mounted on the side wall of the support rod (16). A blocking plate (18) is fixedly mounted on one end of the traction spring (17), and the blocking plate (18) is in contact with the end face of the air diffusion pipe (5).