Conveyor line encoder support mechanism
By installing the encoder's pulley transmission connection and adjustment hole design on the side of the reducer, the problem of the encoder installation occupying a large space is solved, convenient installation and high stability are achieved, and costs are reduced.
Patent Information
- Application Number
- CN202422695726.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Conventional encoder installation methods take up a lot of space and are difficult to use in space-constrained environments.
A conveyor line encoder bracket mechanism is designed. The encoder is installed on the side of the reducer through a pulley set. The encoder is connected by a synchronous belt drive and combined with a mounting base and adjustment holes to achieve convenient installation and disassembly of the encoder.
On the basis of ensuring the normal operation of the encoder, the invention saves space, is easy to install or disassemble, improves the flexibility and stability of installation, and reduces the manufacturing cost.
Smart Images

Figure CN223389205U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of encoder installation, in particular to a conveyor line encoder bracket mechanism. Background Art
[0002] The conventional encoder installation method is usually to install the encoder in front of the reducer, that is, on the output shaft. This installation method requires space in front of the reducer. When there is insufficient space (such as when installing the motor, reducer, and encoder on the side of the conveyor belt in a multi-link plastic bottle labeling machine, there is insufficient space), this installation method is difficult to apply.
[0003] Therefore, it is necessary to design a conveyor line encoder bracket mechanism that can facilitate the installation of the encoder and save space. Utility Model Content
[0004] In view of the above-mentioned shortcomings, the utility model provides a conveyor line encoder bracket mechanism, which can save space, facilitate installation or disassembly, and be more convenient to use and have strong applicability while ensuring the normal measurement work of the encoder. At the same time, the overall structure is simple, easy to disassemble, manufacture and process, and the cost is low.
[0005] In order to achieve the above-mentioned purpose, the embodiments of the present invention adopt the following technical solutions:
[0006] A conveyor line encoder support mechanism includes a motor, a reducer, and an encoder. The motor is connected to the reducer. The conveyor line encoder support mechanism also includes a fixed plate and a pulley group. The fixed plate is fixed to the reducer. The pulley group and the encoder are respectively installed on both sides of the fixed plate. One end of the pulley group is connected to the reducer and the other end is connected to the encoder.
[0007] According to one aspect of the present invention, the pulley group includes a main synchronous wheel, a synchronous belt, and a passive synchronous wheel. The main synchronous wheel is connected to the passive synchronous wheel through a synchronous belt, the main synchronous wheel is connected to the reducer, and the passive synchronous wheel is connected to the encoder.
[0008] According to one aspect of the present invention, it further includes a mounting seat, which is fixed to the fixing plate, and the encoder is mounted on the mounting seat.
[0009] According to one aspect of the present invention, the passive synchronous wheel is connected to the encoder via a coupling, and the coupling is disposed in a mounting seat.
[0010] According to one aspect of the present invention, an adjustment hole is provided on the fixing plate, and the mounting seat is fixed to the fixing plate through the adjustment hole.
[0011] According to one aspect of the present invention, the adjustment hole is a waist-shaped hole, and the fixing plate is a square plate.
[0012] The advantages of this utility model are as follows: when the motor drives the reducer to rotate, the main synchronous wheel behind the reducer is synchronously driven to rotate, and the main synchronous wheel then drives the passive synchronous wheel through the synchronous belt, thereby driving the encoder to operate and measure angular displacement. By installing the encoder on the side of the reducer using a pulley assembly, this mechanism can save space and facilitate installation or removal while ensuring the normal measurement of the encoder. The provision of adjustment holes allows for easy position adjustment, achieving high precision and high stability, making it more convenient to use and highly applicable. At the same time, the overall structure of this mechanism is simple, easy to disassemble, manufacture and process, and low in cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a third angle.
[0017] The names corresponding to the serial numbers in the figure are as follows:
[0018] 1. Reducer; 2. Fixed plate; 3. Motor; 4. Main synchronous pulley; 5. Synchronous belt; 6. Passive synchronous pulley; 7. Encoder; 8. Mounting seat; 9. Coupling; 10. Adjustment hole. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top", "bottom", etc. are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0020] Example 1
[0021] like Figure 1 - Figure 3 As shown, a conveyor line encoder bracket mechanism is installed on one side of the conveyor belt in a multi-stage plastic bottle labeling machine to assist in labeling. This mechanism includes a motor 3, a reducer 1, an encoder 7, a fixed plate 2, a pulley assembly, and a mounting base 8. The motor 3 is arranged vertically and is connected to the reducer 1 above the motor 3. The reducer 1 is used for transmission connection with the conveyor belt in the multi-stage plastic bottle labeling machine. The fixed plate 2 is a square plate structure and is fixed to the reducer 1 (housing); the length of the fixed plate 2 is greater than the length of the reducer 1. The encoder 7 is mounted on the mounting base 8. The pulley assembly and mounting base 8 are respectively installed on the front and rear sides of the fixed plate 2, with one end of the pulley assembly connected to the reducer 1 and the other end connected to the encoder 7. The pulley assembly includes a main synchronous pulley 4, a synchronous belt 5, and a passive synchronous pulley 6. The main synchronous pulley 4 is transmission-connected to the passive synchronous pulley 6 via the synchronous belt 5. The main synchronous pulley 4 is connected to the reducer 1, and the passive synchronous pulley 6 is connected to the encoder 7 via a coupling 9. The mounting seat 8 is a columnar structure, which is fixed to the fixing plate 2 and can be fixed with bolts for easy disassembly and assembly; the coupling 9 is arranged in the mounting seat 8; the mounting seat 8 or the encoder 7 is located on the side of the reducer 1, which can save the space in front of the reducer 1 and facilitate the installation of the encoder 7.
[0022] In this embodiment, the mechanism also includes a glass shield, which covers the reducer 1, encoder 7, fixing plate 2, pulley assembly, and mounting seat 8 to protect these structures; the glass material makes it easy for users to observe the operation of internal components.
[0023] The working principle of this embodiment is as follows: when the motor 3 drives the reducer 1 to rotate (at the same time, the reducer 1 drives the conveyor belt in front of it to operate), the reducer 1 synchronously drives the main synchronous wheel 4 to rotate, and then the main synchronous wheel 4 synchronously drives the passive synchronous wheel 6 to rotate through the synchronous belt 5, thereby driving the encoder 7 to operate and measure the angular displacement.
[0024] The beneficial effect of this embodiment is that by installing the encoder 7 on the side of the reducer 1 using a pulley assembly, the mechanism can save space and facilitate installation or removal while ensuring the normal measurement function of the encoder 7. At the same time, the mechanism has a simple overall structure, is easy to disassemble, manufacture and process, and has low cost.
[0025] Example 2
[0026] like Figure 1 - Figure 3 As shown, a conveyor line encoder bracket mechanism is installed on one side of the conveyor belt in a multi-stage plastic bottle labeling machine to assist in labeling. This mechanism includes a motor 3, a reducer 1, an encoder 7, a fixed plate 2, a pulley assembly, and a mounting base 8. The motor 3 is arranged vertically and is connected to the reducer 1 above the motor 3. The reducer 1 is used for transmission connection with the conveyor belt in the multi-stage plastic bottle labeling machine. The fixed plate 2 is a square plate structure and is fixed to the reducer 1 (housing); the length of the fixed plate 2 is greater than the length of the reducer 1. The encoder 7 is mounted on the mounting base 8. The pulley assembly and mounting base 8 are respectively installed on the front and rear sides of the fixed plate 2, with one end of the pulley assembly connected to the reducer 1 and the other end connected to the encoder 7. The pulley assembly includes a main synchronous pulley 4, a synchronous belt 5, and a passive synchronous pulley 6. The main synchronous pulley 4 is transmission-connected to the passive synchronous pulley 6 via the synchronous belt 5. The main synchronous pulley 4 is connected to the reducer 1, and the passive synchronous pulley 6 is connected to the encoder 7 via a coupling 9. The mounting seat 8 is a columnar structure, which is fixed to the fixing plate 2 and can be fixed with bolts for easy disassembly and assembly; the coupling 9 is arranged in the mounting seat 8; the mounting seat 8 or the encoder 7 is located on the side of the reducer 1, which can save the space in front of the reducer 1 and facilitate the installation of the encoder 7.
[0027] In this embodiment, the mechanism also includes a glass shield, which covers the reducer 1, encoder 7, fixing plate 2, pulley assembly, and mounting seat 8 to protect these structures; the glass material makes it easy for users to observe the operation of internal components.
[0028] In this embodiment, the fixing plate 2 is provided with adjustment holes 10, which are waist-shaped holes. The number of adjustment holes is not limited, and two holes can be provided, one above and one below. The mounting base 8 is fixed to the fixing plate 2 with bolts passing through the adjustment holes 10. This not only facilitates adjustment of the left and right installation position of the mounting base 8 or the encoder 7, but also assists the passive synchronous pulley 6 in tensioning the synchronous belt 5, making it more convenient to use and improving structural stability and flexibility.
[0029] The working principle of this embodiment is as follows: when the motor 3 drives the reducer 1 to rotate (at the same time, the reducer 1 drives the conveyor belt in front of it to operate), the reducer 1 synchronously drives the main synchronous wheel 4 to rotate, and then the main synchronous wheel 4 synchronously drives the passive synchronous wheel 6 to rotate through the synchronous belt 5, thereby driving the encoder 7 to operate and measure the angular displacement.
[0030] The beneficial effects of this embodiment are: by providing adjustment holes 10, the position can be easily adjusted, achieving high precision and high stability, making it more convenient to use and having strong applicability. By installing the encoder 7 on the side of the reducer 1 using a pulley assembly, etc., this mechanism can save space and facilitate installation and removal while ensuring the normal measurement function of the encoder 7. At the same time, the overall structure of this mechanism is simple, easy to disassemble, manufacture and process, and low in cost.
[0031] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes, combinations, or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A conveyor line encoder support mechanism, comprising a motor (3), a reducer (1), and an encoder (7), wherein the motor (3) is connected to the reducer (1), and is characterized in that: The conveyor line encoder bracket mechanism further comprises a fixed plate (2) and a pulley group, wherein the fixed plate (2) is fixed to the reducer (1), the pulley group and the encoder (7) are respectively mounted on both sides of the fixed plate (2), and one end of the pulley group is connected to the reducer (1) and the other end is connected to the encoder (7).
2. The conveyor line encoder bracket mechanism according to claim 1, characterized in that: The pulley assembly comprises a main synchronous wheel (4), a synchronous belt (5), and a passive synchronous wheel (6); the main synchronous wheel (4) is connected to the passive synchronous wheel (6) through the synchronous belt (5); the main synchronous wheel (4) is connected to the reducer (1); and the passive synchronous wheel (6) is connected to the encoder (7).
3. The conveyor line encoder bracket mechanism according to claim 2, characterized in that: It also includes a mounting seat (8), the mounting seat (8) is fixed to the fixing plate (2), and the encoder (7) is mounted on the mounting seat (8).
4. The conveyor line encoder support mechanism according to claim 3, characterized in that: The passive synchronous wheel (6) and the encoder (7) are connected via a coupling (9), and the coupling (9) is arranged in a mounting seat (8).
5. The conveyor line encoder support mechanism according to claim 3, characterized in that: An adjustment hole (10) is provided on the fixing plate (2), and the mounting seat (8) is fixed to the fixing plate (2) via the adjustment hole (10).
6. The conveyor line encoder support mechanism according to claim 5, characterized in that: The adjusting hole (10) is a waist-shaped hole, and the fixing plate (2) is a square plate.