Product quantity counting jig

By designing a product quantity counting jig and utilizing the material discharge groove and sweeping mechanism, the accuracy and convenience issues of counting the quantity of small-particle inductor products were solved, and the accuracy and efficiency of inductor product weighing were improved.

CN223389274UActive Publication Date: 2025-09-26ZHEJIANG ARTSENSE TECH CO LTD
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Patent Information

Application Number
CN202423019735.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-26
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing technologies make it difficult to achieve accurate sorting and weighing when counting the number of small inductor products, resulting in large deviations in quantity calculations, and manual operations increase workload and the risk of errors.

Method used

A product quantity counting jig was designed, which includes a counting jig body, a discharge groove and a sweeping mechanism. The discharge groove accommodates inductor products and shakes them for quantitative determination. An electronic scale is used to calculate the weight of each product. The sweeping mechanism is used to quickly remove excess products, thereby improving sampling accuracy and representativeness.

Benefits of technology

The weight of a single inductor product is closer to the overall average level, weighing is more accurate, saving personnel time and improving operational convenience and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a product quantity counting jig which comprises a material counting jig body, a containing cavity is formed in the top of the material counting jig body, one end of the containing cavity extends to the end of the material counting jig body to form a discharging opening, and a movable baffle is arranged at the position, located at the discharging opening, of one side of the material counting jig body. A containing cavity is formed in the material counting jig body, a plurality of discharging grooves are formed in the containing cavity at equal intervals, the discharging grooves are used for containing products, and a material sweeping mechanism is arranged at the top of the material counting jig body and used for discharging redundant products from the discharging opening. The utility model has the beneficial effects that the weight of a single inductance product obtained by weighing is closer to the overall average level, the sampling accuracy and representativeness are improved, the weighing and metering quantity is more accurate, the material counting time of personnel is saved, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to a product quantity counting jig. Background Art

[0002] Due to the size limitations of small inductors, it is relatively difficult to accurately sort each one when counting production and classifying them.

[0003] In existing technology, the total weight of a single piece is typically calculated by measuring it, then dividing the total weight by the weight of the single piece. However, due to the small sample size, the weight distribution differences between products are not accounted for. Furthermore, the light weight of a single piece requires a more stable weighing fixture. These factors often lead to a large deviation between the calculated and actual weights. If a large number of pieces are manually picked and then averaged, the workload increases and the risk of counting errors increases. Therefore, the requirements for the accuracy, representativeness, and convenience of the sampled quantity before sampling and weighing need to be improved. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a product quantity counting jig, which makes the weight of a single inductor product obtained by weighing closer to the overall average level, improves the sampling accuracy and representativeness, makes the weighing and measurement quantity more accurate, and saves personnel counting time.

[0005] The utility model provides the following technical solution: a product quantity counting jig, comprising: a material counting jig body, a accommodating cavity is provided on the top of the material counting jig body, one end of the accommodating cavity extends to the end of the material counting jig body to form a discharge port, a movable baffle is provided on one side of the material counting jig body at the discharge port, a plurality of discharge grooves are provided at equal intervals inside the accommodating cavity, the discharge grooves are used to accommodate products, and a sweeping mechanism is provided on the top of the material counting jig body, the sweeping mechanism is used to discharge excess products from the discharge port.

[0006] As a preferred solution of the present invention, each discharge groove accommodates a product, and an expansion groove is provided at the top of the discharge groove.

[0007] As a preferred solution of the present invention, the material sweeping mechanism includes a material sweeping plate arranged in the material discharge groove, and grooves are opened on both sides of the counting jig body along the moving direction of the material sweeping plate, a slide rail is fixedly connected in the groove, a slider is slidably installed on the slide rail, and a connecting plate is fixedly connected between the slider and the material sweeping plate.

[0008] As a preferred solution of the present invention, a handle is fixedly connected to the top of the sweeping plate.

[0009] As a preferred solution of the present invention, a positioning plate is fixedly connected to the top of the material counting fixture body away from the discharge port of the accommodating cavity, and a fixed structure is provided between the positioning plate and the sweeping plate.

[0010] As a preferred solution of the present invention, the fixing structure includes a first magnetic member fixedly connected to the positioning plate and a second magnetic member fixedly connected to the sweeping plate, and the first magnetic member and the second magnetic member are fixed by attraction.

[0011] As a preferred solution of the present invention, a push plate assembly is provided between the two ends of the movable baffle and the main body of the material counting fixture. When the push plate assembly contacts the sweeping mechanism, it drives the movable baffle to gradually move downward to open the discharge port of the accommodating cavity.

[0012] As a preferred solution of the present invention, the push plate assembly includes a linkage push block, and mounting grooves are provided on both sides of the accommodating cavity at the top of the material counting jig body. The linkage push block is slidably installed in the mounting groove. A reset spring is fixedly connected between the bottom end of the linkage push block and the bottom end of the mounting groove. A through groove communicating with the mounting groove is provided on one side of the material counting jig body, and the linkage push block and the movable baffle are fixedly connected by a connecting block passing through the through groove.

[0013] As a preferred solution of the present invention, the top of one end of the linkage push block facing the sweeping mechanism is designed with a slope, and the bottom end of the connecting plate is provided with a roller groove, in which a roller is rotatably connected, and the position of the roller corresponds to that of the linkage push block.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model provides a counting jig body with a plurality of discharge grooves in the accommodating cavity of the counting jig body. The inductor product is poured into the accommodating cavity of the counting jig body, and the counting jig body is shaken to make the inductor product fall into and fill the discharge grooves. Then, the excess inductor product in the accommodating cavity is wiped off, and the filled and fixed amount of inductor product is poured from the counting jig body into the electronic scale for weighing, and the weight of each inductor product is calculated. Then, the total weight of the inductor product is divided by the weight of each inductor to obtain the number of inductor products. This makes the weight of each inductor product obtained by weighing closer to the overall average level, makes the weighing and measurement quantity more accurate, saves personnel counting time, and is highly practical.

[0016] 2. The utility model provides a sweeping mechanism, and the sweeping plate can move along the slide rail through the connecting plate and the slider, thereby moving the sweeping plate toward the discharge port of the accommodating cavity. The sweeping plate can contact the excess inductor products in the accommodating cavity, collect the inductor products and then discharge them from the discharge port, so that the excess inductor products can be swept away at one time, which is convenient and fast, and improves the ease of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Schematic diagram of the overall structure of the product quantity counting fixture Figure 1 ;

[0018] Figure 2Schematic diagram of the overall structure of the product quantity counting fixture Figure 2 ;

[0019] Figure 3 It is a schematic diagram of the structure of the sweeping plate and the connecting plate;

[0020] Figure 4 Schematic diagram of the push plate assembly structure;

[0021] In the figure: 1. Material counting fixture body; 101. Mounting slot; 2. Accommodating cavity; 3. Material discharge groove; 4. Movable baffle; 5. Material sweeping mechanism; 501. Material sweeping plate; 502. Connecting plate; 503. Slide rail; 504. Slider; 505. Handle; 506. Roller; 6. Push plate assembly; 601. Linkage push block; 602. Return spring; 7. Positioning plate. DETAILED DESCRIPTION

[0022] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0023] Example:

[0024] like Figures 1 to 4 As shown, a product quantity counting jig comprises: a material counting jig body 1, a accommodating cavity 2 is provided on the top of the material counting jig body 1, one end of the accommodating cavity 2 extends to the end of the material counting jig body 1 to form a discharge port, a movable baffle 4 is provided on one side of the material counting jig body 1 at the discharge port, a plurality of discharge grooves 3 are provided at equal intervals inside the accommodating cavity 2, and the discharge grooves 3 are used to accommodate products. When in use, the inductor product is poured into the accommodating cavity 2 of the material counting jig body 1, and the material counting jig body 1 is shaken to make the inductor product fall into and fill the discharge groove 3, and then the excess inductor product in the accommodating cavity 2 is wiped off, and the filled and quantified inductor product is poured from the material counting jig body 1 into the electronic scale for weighing, and the weight of a single inductor product is calculated, and then the total weight of the inductor product is divided by the single weight to obtain the number of inductor products, so that the weight of the weighed single inductor product is closer to the overall average level, so that the weighing and measurement quantity is more accurate, saving personnel counting time, and high practicality.

[0025] In a preferred embodiment, the number of discharge grooves 3 is 10x10, for a total of 100. After all 100 discharge grooves 3 are filled, excess inductor products in the discharge grooves 3 are removed, and then the 100 inductor products in the counting fixture body 1 are poured into an electronic scale. The weight is measured and then 100 is subtracted to obtain the weight of each inductor product, thereby improving sampling accuracy and representativeness. The total weight of the inductor products is then weighed and subtracted from the weight of each inductor product to obtain the number of inductor products.

[0026] In this embodiment, a movable baffle 4 is provided at the discharge port of the accommodating cavity 2 to close the discharge port of the accommodating cavity 2, thereby preventing the inductor product from leaking out of the discharge port of the accommodating cavity 2 when the counting fixture body 1 is shaken. Each discharge groove 3 accommodates one product, and the depth of the discharge groove 3 needs to ensure that a single inductor product is firmly embedded without being exposed. If there are two or more inductors, they will protrude significantly and be easy to wipe out. An expansion groove is provided at the top of the discharge groove 3 to expand the area where the inductor product enters the discharge groove 3, which helps the inductor product to better enter the discharge groove 3.

[0027] In this embodiment, if Figure 1 As shown, a sweeping mechanism 5 is provided on the top of the counting jig body 1, and the sweeping mechanism 5 is used to discharge excess products from the discharge port. After the discharge groove 3 is filled with inductor products, the sweeping mechanism 5 can quickly sweep away the excess inductor products and discharge them from the discharge port at one time, thereby improving the convenience of operation.

[0028] In this embodiment, if Figure 2 and Figure 3 As shown, the sweeping mechanism 5 includes a sweeping plate 501 arranged in the discharge groove 3, and grooves are opened on both sides of the counting fixture body 1 along the moving direction of the sweeping plate 501, and a slide rail 503 is fixedly connected in the groove, and a slider 504 is slidably installed on the slide rail 503, and a connecting plate 502 is fixedly connected between the slider 504 and the sweeping plate 501. The sweeping plate 501 can move along the slide rail 503 through the connecting plate 502 and the slider 504, so as to move the sweeping plate 501 toward the discharge port of the accommodating cavity 2, and the sweeping plate 501 can contact the excess inductance products in the accommodating cavity 2, collect the inductance products and then discharge them from the discharge port, so that the excess inductance products can be swept away at one time, which is convenient and fast.

[0029] Furthermore, a handle 505 is fixedly connected to the top of the sweeping plate 501, and the provided handle 505 facilitates the movement of the sweeping plate 501.

[0030] In this embodiment, if Figure 2As shown, a positioning plate 7 is fixedly connected to the top of the material counting jig body 1 away from the discharge port of the accommodating chamber 2, and a fixed structure is provided between the positioning plate 7 and the sweeping plate 501. The fixed structure includes a first magnetic member fixedly connected to the positioning plate 7 and a second magnetic member fixedly connected to the sweeping plate 501. The first magnetic member and the second magnetic member are fixed together. When the inductor product is loaded into the discharge groove 3, the sweeping plate 501 is moved to the side of the accommodating chamber 2 away from the discharge port so that the sweeping plate 501 is close to the positioning plate 7, and is attracted by the action of the first magnetic member and the second magnetic member to fix the sweeping plate 501 on the positioning plate 7, so as to avoid the movement of the sweeping plate 501 when the material counting jig body 1 is shaken and affecting the loading of the inductor product into the discharge groove 3.

[0031] In this embodiment, if Figure 1 As shown, a push plate assembly 6 is provided between both ends of the movable baffle 4 and the counting fixture body 1 . When the push plate assembly 6 contacts the sweeping mechanism 5 , it drives the movable baffle 4 to gradually move downward to open the discharge port of the accommodating chamber 2 .

[0032] Furthermore, the push plate assembly 6 includes a linkage push block 601, and mounting grooves 101 are provided on both sides of the accommodating chamber 2 at the top of the material counting jig body 1. The linkage push block 601 is slidably installed in the mounting groove 101. A return spring 602 is fixedly connected between the bottom end of the linkage push block 601 and the bottom end of the mounting groove 101. A through groove communicating with the mounting groove 101 is provided on one side of the material counting jig body 1. The linkage push block 601 is fixedly connected to the movable baffle 4 through a connecting block passing through the through groove. The top of one end of the linkage push block 601 facing the sweeping mechanism 5 is designed with an inclined surface, and a roller groove is provided at the bottom end of the connecting plate 502. A roller 506 is rotatably connected in the roller groove. The roller 506 corresponds to the position of the linkage push block 601. When the sweeping plate 501 moves to sweep more During the process of discharging the remaining inductor products, when the sweeping plate 501 moves to the discharge port of the accommodating chamber 2, the roller 506 on the connecting plate 502 contacts the linkage push block 601, and the roller 506 gradually rolls along the inclined surface of the linkage push block 601, squeezing the linkage push block 601 downward into the installation groove 101, thereby driving the movable baffle 4 to move downward synchronously, opening the discharge port, and facilitating the discharge of the excess inductor products from the discharge port. When the sweeping plate 501 is away from the linkage push block 601, the linkage push block 601 is quickly reset under the action of the reset spring 602, so that the movable baffle 4 is also reset to block the discharge port of the accommodating chamber 2, so that the movable baffle 4 and the sweeping mechanism 5 can be controlled in linkage, which is simple to operate and easy to use, and there is no need to perform additional operations to move the movable baffle 4.

[0033] Implementation plan: When in use, pour the inductor product into the accommodating cavity 2 of the counting fixture body 1, shake the counting fixture body 1 to make the inductor product fall into and fill the discharge groove 3, then use the handle 505 to pull the sweeping plate 501 along the slide rail 503 to move the sweeping plate 501 toward the discharge port of the accommodating cavity 2. The sweeping plate 501 can contact the excess inductor product in the accommodating cavity 2 and collect the inductor products. When the sweeping plate 501 moves to the linkage push block 601, the roller 506 on the connecting plate 502 contacts the linkage push block 601, and the roller 506 moves along the inclined surface of the linkage push block 601. The surface gradually rolls, squeezing the linkage push block 601 downward into the installation groove 101, thereby driving the movable baffle 4 to move downward synchronously, opening the discharge port to facilitate the discharge of excess inductor products from the discharge port, wiping off excess inductor products in the accommodating cavity 2, and pouring the filled and quantitative inductor products from the counting fixture body 1 into the electronic scale for weighing, and calculating the weight of a single inductor product. The total weight of the inductor products is then divided by the weight of a single inductor to obtain the number of inductor products, so that the weight of a single inductor product obtained by weighing is closer to the overall average level, making the weighing and measurement quantity more accurate, saving personnel counting time, and having high practicality.

[0034] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0035] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A product quantity counting jig, characterized in that: include: The main body of the material counting jig has a accommodating cavity on the top of the main body of the material counting jig, one end of the accommodating cavity extends to the end of the main body of the material counting jig to form a discharge port, a movable baffle is provided at the discharge port on one side of the main body of the material counting jig, and a number of discharge grooves are provided at equal intervals inside the accommodating cavity, which are used to accommodate products, and a sweeping mechanism is provided on the top of the main body of the material counting jig, which is used to discharge excess products from the discharge port.

2. A product quantity counting jig according to claim 1, characterized in that: Each discharge groove accommodates a product, and an expansion groove is provided at the top of the discharge groove.

3. A product quantity counting jig according to claim 1, characterized in that: The material sweeping mechanism includes a material sweeping plate arranged in the material discharge groove. Grooves are opened on both sides of the counting fixture body along the moving direction of the material sweeping plate. A slide rail is fixedly connected in the groove, and a slider is slidably installed on the slide rail. A connecting plate is fixedly connected between the slider and the material sweeping plate.

4. A product quantity counting jig according to claim 3, characterized in that: A handle is fixedly connected to the top of the sweeping plate.

5. A product quantity counting jig according to claim 3, characterized in that: A positioning plate is fixedly connected to the top of the material counting fixture body on the side away from the discharge port of the accommodating cavity, and a fixing structure is provided between the positioning plate and the sweeping plate.

6. A product quantity counting jig according to claim 5, characterized in that: The fixing structure includes a first magnetic component fixedly connected to the positioning plate and a second magnetic component fixedly connected to the sweeping plate, and the first magnetic component and the second magnetic component are attracted and fixed.

7. A product quantity counting jig according to claim 3, characterized in that: A push plate assembly is provided between the two ends of the movable baffle and the main body of the material counting fixture. When the push plate assembly contacts the sweeping mechanism, it drives the movable baffle to gradually move downward to open the discharge port of the accommodating cavity.

8. A product quantity counting jig according to claim 7, characterized in that: The push plate assembly includes a linkage push block. Mounting grooves are provided on both sides of the accommodating cavity at the top of the material counting jig body. The linkage push block is slidably installed in the mounting groove. A reset spring is fixedly connected between the bottom end of the linkage push block and the bottom end of the mounting groove. A through groove communicating with the mounting groove is provided on one side of the material counting jig body. The linkage push block and the movable baffle are fixedly connected by a connecting block passing through the through groove.

9. A product quantity counting jig according to claim 8, characterized in that: The top of one end of the linkage push block facing the sweeping mechanism is designed with an inclined surface, and the bottom end of the connecting plate is provided with a roller groove, in which a roller is rotatably connected, and the position of the roller corresponds to that of the linkage push block.