Device for detecting braking friction force of disc brake
The design of the flipping mechanism and the cleaning mechanism solves the problem of the existing disc brake friction force detection device needing to be disassembled and reinstalled, achieving fast and accurate double-sided detection, reducing costs and extending equipment life.
Patent Information
- Application Number
- CN202422804137.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing disc brake friction force detection device is not convenient for detecting both sides of the brake and needs to be disassembled and reinstalled, which is time-consuming and labor-intensive, reduces detection accuracy, decreases efficiency and quality, and increases costs.
A detection device consisting of a flipping mechanism and a cleaning mechanism was designed. The flipping mechanism uses a motor to drive a bidirectional threaded rod and a hydraulic cylinder to achieve automatic flipping of the brake, avoiding repeated installation; the cleaning mechanism uses a fan and a scraper to remove impurities to prevent dust from affecting the detection results.
It realizes the rapid and accurate detection of the friction force on both sides of the brake, reduces the detection cost and cycle, extends the life of the equipment, and improves the detection quality and efficiency.
Smart Images

Figure CN223389326U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of brake detection devices, in particular to a disc brake friction force detection device. Background Art
[0002] With the continuous development of the automotive industry, vehicles are traveling at ever-increasing speeds, placing increasing demands on the performance of automotive braking systems. Disc brakes are widely used due to their stable braking performance and excellent heat dissipation. During braking, brake friction is a key parameter for measuring braking effectiveness. Insufficient brake friction can result in excessive braking distances, leading to traffic accidents. Excessive brake friction can cause excessive wear on the brake disc and pads, and even affect the vehicle's handling stability. Therefore, a disc brake friction force detection device is needed to measure brake friction.
[0003] However, the existing disc brake friction force detection device is not convenient for detecting both sides of the brake during use. It needs to be disassembled and reinstalled, which is time-consuming and labor-intensive. The staff needs to spend a lot of time on repeated installation, and the detection accuracy is easily increased due to the error caused by repeated installation, which reduces the detection efficiency and quality, and increases the detection cost and detection cycle. Utility Model Content
[0004] The purpose of the utility model is to provide a disc brake friction force detection device. By setting a flip mechanism, the problem that the existing disc brake friction force detection device is inconvenient to detect both sides of the brake during use and needs to be disassembled and reinstalled is time-consuming and labor-intensive. The staff needs to spend a lot of time on repeated installation, and the error caused by repeated installation is likely to increase the detection accuracy, reduce the detection efficiency and detection quality, and increase the detection cost and detection cycle.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a disc brake friction force detection device, comprising a workbench, wherein the workbench is provided with a turning mechanism and a cleaning mechanism;
[0007] The top of the workbench is fixedly connected to a detector, and the flipping mechanism includes a rotating assembly, two limit assemblies and a clamping assembly. The rotating assembly includes a bracket 1 fixedly connected to the top of the workbench, a slide groove 1 is provided on the top of the bracket 1, a limit groove is provided on the top of the bracket 1, a slider 1 is slidably connected to the top of the bracket 1, a limit block is slidably connected to the inner wall of the limit groove, and the top of the limit block is fixedly connected to the slider 1.
[0008] Furthermore, a rotating shaft 1 is rotatably passed through the slider 1, and a handle is fixedly connected to the outer wall of the rotating shaft 1.
[0009] Furthermore, the limiting assembly includes a sliding groove 2 opened on the top of the slider 1, and the top of the slider 1 is fixedly connected to the limiting shell.
[0010] Furthermore, a pull rod is slidingly passed through the limit shell, and the pull rod passes through the bottom of the slider one and extends to the outside. A limit ring is fixedly connected to the outer wall of the pull rod, and the limit ring slides in the slide groove two. A spring is sleeved on the outer wall of the pull rod, and the bottom of the spring is fixedly connected to the limit ring, and the top of the spring is fixedly connected to the limit shell.
[0011] Furthermore, the clamping assembly includes a bracket 2 fixedly connected to the right side of the rotating shaft 1, a hydraulic cylinder is fixedly connected to the inner wall of the bracket 2, and a bracket 3 is fixedly connected to the output shaft of the hydraulic cylinder.
[0012] Furthermore, a bidirectional threaded rod is rotatably connected to the inner wall of the bracket three, the left side of the bidirectional threaded rod passes through the bracket three and extends to the outside, the left side of the bracket three is fixedly connected to the motor one, the output shaft of the motor one is fixedly connected to the bidirectional threaded rod through a coupling, and two sliders two are slidably connected to the inner wall of the bracket three, and the bidirectional threaded rod threads pass through the two sliders two.
[0013] Furthermore, the cleaning mechanism includes a bellows fixedly connected to the inner wall of the workbench, the top and bottom of the bellows are fixedly connected to partitions, the partition at the top is rotatably connected to a second rotating shaft, and the second rotating shaft passes through the partition at the bottom and extends to the outside.
[0014] Furthermore, the bottom of the bottom partition is fixedly connected to motor 2, the output shaft of motor 2 is fixedly connected to rotating shaft 2 through a coupling, a scraper is fixedly connected to the outer wall of rotating shaft 2, the bottom of the scraper is in contact with the partition at the bottom, and a fan is fixedly connected to the outer wall of rotating shaft 2.
[0015] The utility model has the following beneficial effects:
[0016] 1. By setting up a flip mechanism, you can start motor 1 and make its output shaft rotate. When the output shaft of motor 1 rotates, it will drive the two sliders 2 closer to each other through the bidirectional threaded rod, thereby clamping the disc brake. At this time, you can start the hydraulic cylinder to move its output shaft to the right. When the output shaft of the hydraulic cylinder moves to the right, it will drive the disc brake to move inside the detector through bracket 3. At this time, you can start the detector, which will detect the friction force of one side of the disc brake. After detecting one side, you can pull the pull rod on the left to move it away from bracket 1. When the pull rod is completely away from bracket 1, you can pull the handle to move it to the right. When the handle moves to the right When the handle is turned to the left, the clamping assembly will be driven to rotate to the left through the rotating shaft 1, thereby realizing flipping, so that when the friction force on both sides needs to be tested, repeated installation can be avoided, which saves time and effort, prevents the increase of error in detection accuracy caused by repeated installation, improves detection efficiency and detection quality, and reduces detection cost and detection cycle;
[0017] 2. By setting up a cleaning mechanism, motor 2 can be started to rotate its output shaft. When the output shaft of motor 2 rotates, the fan will be driven to rotate through shaft 2, and the impurities in the device will be sucked into the bellows. When shaft 2 rotates, the scraper will be driven to rotate, and the impurities accumulated in the bellows will be swept out of the device through the partition at the bottom, so that the wear particles and dust in the device can be removed, avoiding the situation where dust adheres to the brake surface, damages the device, and affects the test results, thereby extending the service life of the equipment, improving the test accuracy, and ensuring work efficiency.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the flip mechanism of the present utility model;
[0022] Figure 3 It is a schematic diagram of the local structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the present utility model;
[0024] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure of A in the middle.
[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0026] 1. Workbench; 101. Detector; 2. Flipping mechanism; 21. Rotating assembly; 211. Bracket 1; 212. Slide 1; 213. Limiting groove; 214. Slider 1; 215. Limiting block; 216. Rotating shaft 1; 217. Handle; 22. Limiting assembly; 221. Slide 2; 222. Limiting shell; 223. Pull rod; 224. Limiting ring; 225. Spring; 23. Clamping assembly; 231. Bracket 2; 232. Hydraulic cylinder; 233. Bracket 3; 234. Bidirectional threaded rod; 235. Motor 1; 236. Slider 2; 3. Cleaning mechanism; 301. Bellows; 302. Partition; 303. Rotating shaft 2; 304. Motor 2; 305. Scraper; 306. Fan. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-5As shown, the utility model is a disc brake friction force detection device, including a workbench 1, a turning mechanism 2 and a cleaning mechanism 3 are provided on the workbench 1, a detector 101 is fixedly connected to the top of the workbench 1, the turning mechanism 2 includes a rotating component 21, two limit components 22 and a clamping component 23, the rotating component 21 includes a bracket 211 fixedly connected to the top of the workbench 1, a slide groove 212 is provided on the top of the bracket 211, a limit groove 213 is provided on the top of the bracket 211, a slider 214 is slidably connected to the top of the bracket 211, and the limit groove The inner wall of 213 is slidably connected to a limit block 215, the top of the limit block 215 is fixedly connected to the slider 1 214, the slider 1 214 is rotatably penetrated by a rotating shaft 1 216, and the outer wall of the rotating shaft 1 216 is fixedly connected to a handle 217, the limit assembly 22 includes a slide groove 221 opened on the top of the slider 1 214, the top of the slider 1 214 is fixedly connected to a limit shell 222, the limit shell 222 is slidably penetrated by a pull rod 223, the pull rod 223 penetrates the bottom of the slider 1 214 and extends to the outside, and the outer wall of the pull rod 223 is fixedly connected to a limit ring 224 The limiting ring 224 slides in the second slide groove 221, and a spring 225 is sleeved on the outer wall of the pull rod 223. The bottom of the spring 225 is fixedly connected to the limiting ring 224, and the top of the spring 225 is fixedly connected to the limiting shell 222. The clamping assembly 23 includes a bracket 231 fixedly connected to the right side of the rotating shaft 216. A hydraulic cylinder 232 is fixedly connected to the inner wall of the bracket 231. A bracket 3 233 is fixedly connected to the output shaft of the hydraulic cylinder 232. A bidirectional threaded rod 234 is rotatably connected to the inner wall of the bracket 3 233. The left side of the bidirectional threaded rod 234 passes through the bracket The three 233 extends to the outside, and the left side of the bracket three 233 is fixedly connected to the motor one 235. The output shaft of the motor one 235 is fixedly connected to the bidirectional threaded rod 234 through a coupling. Two sliders two 236 are slidably connected to the inner wall of the bracket three 233. The bidirectional threaded rod 234 threads penetrate the two sliders two 236. By setting up a flip mechanism, when it is necessary to detect the friction force on both sides, repeated installation can be avoided, saving time and effort, preventing the increase of error in detection accuracy due to repeated installation, improving detection efficiency and detection quality, and reducing detection cost and detection cycle.
[0029] The cleaning mechanism 3 includes a bellows 301 fixedly connected to the inner wall of the workbench 1, and the top and bottom of the bellows 301 are fixedly connected to a partition 302, and the partition 302 at the top is rotatably connected to a second shaft 303, which passes through the partition 302 at the bottom and extends to the outside, and the bottom of the bottom partition 302 is fixedly connected to a second motor 304, and the output shaft of the second motor 304 is fixedly connected to the second shaft 303 through a coupling, and a scraper 305 is fixedly connected to the outer wall of the second shaft 303, and the bottom of the scraper 305 is in contact with the partition 302 at the bottom, and a fan 306 is fixedly connected to the outer wall of the second shaft 303. By setting up a cleaning mechanism, wear particles and dust in the device can be removed, avoiding dust adhering to the brake surface, damaging the device, and affecting the test results, thereby extending the service life of the equipment, improving the test accuracy, and ensuring work efficiency.
[0030] A specific application of this embodiment is: when in use, first install the device to the corresponding position, and place the disc brake to be tested between the two sliders 236. At this time, the motor 1 235 can be started to rotate its output shaft. When the output shaft of the motor 1 235 rotates, the two sliders 236 will be driven to approach each other through the bidirectional threaded rod 234, thereby clamping the disc brake. At this time, the hydraulic cylinder 232 can be started to move its output shaft to the right. When the output shaft of the hydraulic cylinder 232 moves to the right, the disc brake will be driven to move into the detector 101 through the bracket 3 233. At this time, the detector 101 can be started. The model of the detector 101 is MM-1000 fixed-speed friction The working principle of the wear tester is that the tester is powered by an AC motor, and the motor drives the main shaft to rotate through a transmission device. The main shaft is the core component of the tester, and its rotation speed can be steplessly regulated by the control system to meet the requirements of the rotation speed under different test conditions. The tester is equipped with a friction sensor, which can measure the friction force generated during the friction process in real time. The sensor converts the collected friction force signal into an electrical signal and transmits it to the data acquisition system for processing and recording. After testing one side, you can pull the pull rod 223 on the left to keep it away from the bracket 211. When the pull rod 223 is completely away from the bracket 211, you can pull the handle 217 to move it to the right. When the handle 21 When 7 moves to the right, it will drive the slider 1 214 to slide to the right. When the slider 1 214 slides to the right, it will drive the clamping assembly 23 to slide to the right through the shaft 1 216. When the pull rod 223 on the right side moves to the top of the limit groove 213 on the right side, the pull rod 223 on the right side will spring into the limit groove 213 under the action of the spring 225, thereby achieving fixation. At this time, the handle 217 can be turned to the left. When the handle 217 is turned to the left, the clamping assembly 23 will be driven to rotate to the left through the shaft 1 216, thereby achieving flipping. When it is necessary to detect the friction force on both sides, repeated installation can be avoided, saving time and effort, and preventing the accuracy of the detection from increasing due to the error caused by repeated installation. , which improves the detection efficiency and detection quality, reduces the detection cost and detection cycle. When it is necessary to clean the impurities in the equipment, the motor 2 304 can be started to rotate its output shaft. When the output shaft of the motor 2 304 rotates, the fan 306 will be driven to rotate through the rotating shaft 2 303, and the impurities in the device will be sucked into the bellows 301. When the rotating shaft 2 303 rotates, the scraper 305 will be driven to rotate, and the impurities accumulated in the bellows 301 will be swept out of the device from the partition 302 at the bottom, so that the wear particles and dust in the device can be removed, avoiding the dust adhering to the brake surface, damaging the device, and affecting the test results, thereby extending the service life of the equipment, improving the test accuracy, and ensuring work efficiency.
[0031] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0032] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A disc brake friction force detection device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a turning mechanism (2) and a cleaning mechanism (3); The top of the workbench (1) is fixedly connected to a detector (101), and the flip mechanism (2) includes a rotating assembly (21), two limiting assemblies (22) and a clamping assembly (23). The rotating assembly (21) includes a bracket (211) fixedly connected to the top of the workbench (1), a sliding groove (212) is provided on the top of the bracket (211), a limiting groove (213) is provided on the top of the bracket (211), a slider (214) is slidably connected to the top of the bracket (211), a limiting block (215) is slidably connected to the inner wall of the limiting groove (213), and the top of the limiting block (215) is fixedly connected to the slider (214).
2. The disc brake friction force detection device according to claim 1, characterized in that: A rotating shaft (216) is rotatably passed through the slider (214), and a handle (217) is fixedly connected to the outer wall of the rotating shaft (216).
3. The disc brake friction force detection device according to claim 2, characterized in that: The limiting assembly (22) includes a second slide groove (221) provided on the top of the first slide block (214), and the top of the first slide block (214) is fixedly connected to the limiting shell (222).
4. The disc brake friction force detection device according to claim 3, characterized in that: A pull rod (223) is slidably passed through the limit shell (222), and the pull rod (223) passes through the bottom of the slider (214) and extends to the outside. A limit ring (224) is fixedly connected to the outer wall of the pull rod (223), and the limit ring (224) slides in the slide groove (221). A spring (225) is sleeved on the outer wall of the pull rod (223), and the bottom of the spring (225) is fixedly connected to the limit ring (224), and the top of the spring (225) is fixedly connected to the limit shell (222).
5. The disc brake friction force detection device according to claim 4, characterized in that: The clamping assembly (23) includes a second bracket (231) fixedly connected to the right side of the first rotating shaft (216), a hydraulic cylinder (232) fixedly connected to the inner wall of the second bracket (231), and a third bracket (233) fixedly connected to the output shaft of the hydraulic cylinder (232).
6. The disc brake friction force detection device according to claim 5, characterized in that: A bidirectional threaded rod (234) is rotatably connected to the inner wall of the bracket three (233), the left side of the bidirectional threaded rod (234) passes through the bracket three (233) and extends to the outside, the left side of the bracket three (233) is fixedly connected to the motor one (235), the output shaft of the motor one (235) is fixedly connected to the bidirectional threaded rod (234) through a coupling, and two sliders two (236) are slidably connected to the inner wall of the bracket three (233), and the bidirectional threaded rod (234) is threadedly passed through the two sliders two (236).
7. The disc brake friction force detection device according to claim 6, characterized in that: The cleaning mechanism (3) comprises a bellows (301) fixedly connected to the inner wall of the workbench (1), the top and bottom of the bellows (301) are fixedly connected to partitions (302), the partition (302) at the top is rotatably connected to a second rotating shaft (303), and the second rotating shaft (303) passes through the partition (302) at the bottom and extends to the outside.
8. The disc brake friction force detection device according to claim 7, characterized in that: The bottom of the bottom partition (302) is fixedly connected to a second motor (304), the output shaft of the second motor (304) is fixedly connected to the second rotating shaft (303) through a coupling, a scraper (305) is fixedly connected to the outer wall of the second rotating shaft (303), the bottom of the scraper (305) is in contact with the partition (302) at the bottom, and a fan (306) is fixedly connected to the outer wall of the second rotating shaft (303).