Air conditioner pipeline sealing performance water detection adjustable multipurpose tool
By designing an adjustable water inspection tool for the sealing of air-conditioning pipelines, the problem of fixing the spacing between pipeline plugs and buckles was solved, production efficiency was improved, resource waste was reduced, and adaptive adjustment to different air-conditioning pipeline specifications was achieved.
Patent Information
- Application Number
- CN202422683496.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In existing air-conditioning pipeline leak detection tools, the distance between the pipeline plug and the pipeline buckle is fixed, which is difficult to adapt to the diverse specifications of air-conditioning pipelines, resulting in low production efficiency and waste of resources.
An adjustable multi-purpose tooling for water-tightness inspection of air-conditioning pipelines is designed. The plug adjustment piece is used to adjust the distance between the pipeline plug and the pipeline buckle by adjusting the screw and the locking nut, and is equipped with an elastic reset structure to ensure the locking force. It includes a fixing seat, a fixing handle, a rotating handle, a pipeline plug and a pipeline buckle.
It achieves adaptive adjustment to different air-conditioning pipeline specifications, reduces the types of tooling and floor space, improves production efficiency, and reduces costs and time waste.
Smart Images

Figure CN223389371U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of air-conditioning pipeline detection, and in particular to an adjustable multi-purpose tool for water-tightness detection of air-conditioning pipelines. Background Art
[0002] The automotive air conditioning system assembly includes air conditioning pipes, evaporator / condenser cores, air conditioning box assemblies, etc. Each air conditioning assembly requires at least three connecting pipes. Due to the differences in each vehicle model, the thickness of the air conditioning pipes and the thickness and interface size requirements of the pressure plates connecting the two ends are also different, resulting in a wide range of pipe specifications. In addition, to ensure the sealing quality of the pipes, 100% sealing testing must be carried out using corresponding leak detection tools.
[0003] The leak detection tools currently used on site include pipe plugs and pipe buckles. The pipe plugs are mainly used to seal the ends of the pipelines to be inspected, while the pipe buckles are used to clamp and fix the pipelines to be inspected. However, the spacing between the pipe plugs and the pipe buckles in common leak detection tools is fixed, which makes it difficult to adapt to the diverse specifications of air-conditioning pipelines. For example, there are more than 15,000 common air-conditioning pipeline specifications, and the lengths and sizes are also different. Generally, pipe plugs of different lengths and specifications need to be designed specifically. If the outsourcing cost is high, and a large number of tooling racks are required to store a variety of pipe plugs, a large production site will be occupied. More importantly, since there are many varieties of pipe plugs and they are very similar, they can easily be mixed up if you are not careful. It takes a lot of time to find the corresponding tooling when the variety is changed, which affects production efficiency. Utility Model Content
[0004] This application provides an adjustable multi-purpose tool for water-tightness inspection of air-conditioning pipelines to improve the following technical problems:
[0005] The distance between the pipe plug and the pipe buckle in common leak detection tools is fixed, which makes it difficult to adapt to the diverse specifications of air-conditioning pipes.
[0006] This application provides a multi-purpose tool for adjusting the water tightness of air-conditioning pipes, which adopts the following technical solutions:
[0007] A multi-purpose tool for water-tightness inspection of air-conditioning pipeline sealing, comprising a fixed seat, a fixed handle, a rotating handle, a pipeline plug, a pipeline buckle and a plug adjustment piece, wherein the fixed handle is fixedly mounted on one side of the fixed seat, the middle part of the rotating handle is rotatably assembled on the other side of the fixed seat, the plug adjustment piece is mounted on the fixed seat, the pipeline plug is arranged at one end of the plug adjustment piece, the pipeline buckle is vertically fixed to the end of the rotating handle, the plug adjustment piece is used to adjust the distance between the pipeline plug and the pipeline buckle, and pressing the rotating handle away from the end of the pipeline buckle is used to drive the pipeline buckle to move out of the locking position.
[0008] In a feasible technical solution of the present application, the plug adjustment part includes an adjusting screw and a locking nut, the adjusting screw is threadedly assembled and passes through the middle of the fixed seat, the pipe plug is fixed to one end of the adjusting screw, the locking nut is threadedly assembled on the adjusting screw, and the locking nut and the pipe plug are respectively located on both sides of the fixed seat.
[0009] In a feasible technical solution of the present application, the fixing seat is a stainless steel block, and the length of the thread connected to the adjusting screw rod in the fixing seat is between 30-40 mm.
[0010] In a feasible technical solution of the present application, the fixed handle is fixed to the side surface of the fixing seat by at least two fixing bolts.
[0011] In a feasible technical solution of the present application, rotating plates are provided on both sides of the middle of the rotating handle, the two rotating plates are respectively located on two opposite sides of the fixed seat, and a movable rotating shaft is provided between the rotating plates and the fixed seat.
[0012] In a feasible technical solution of the present application, an elastic reset structure is also provided between the rotating handle and the fixed seat. When the rotating handle is pressed away from the end of the pipe buckle, the elastic reset structure is compressed. The elastic reset structure is used to automatically drive the pipe buckle to reset to a locked position.
[0013] In a feasible technical solution of the present application, the elastic reset structure includes a reset spring, the side of the fixed seat is provided with a groove for inserting one end of the reset spring, and a limiting column is provided on the inner side of the rotating handle, and the limiting column is inserted into the other end of the reset spring.
[0014] In a feasible technical solution of the present application, the half of the rotating handle away from the pipe buckle is tilted outward, the rotating handle is also tilted outward, and an "eight" structure is formed between the rotating handle and the half of the rotating handle away from the pipe buckle.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] The purpose of adjusting the distance between the pipe plug and the pipe buckle is achieved by the plug adjustment piece, and the locking force can be effectively guaranteed to achieve normal leak detection operation. The tooling of this application can replace at least 9 original models of tooling, and the service life can be increased from the original 3 months to more than 2 years, which greatly reduces the types and quantities of tooling to be processed. After adopting the new tooling scheme of this application, the investment cost of the tooling frame and tooling material box is less than 20% of the original, and the floor space is greatly reduced. When replacing and testing similar products, only the position of the pipe plug needs to be slightly adjusted, and there is no need to spend time looking for the corresponding plug and unloading / installing operations, which can improve production efficiency by more than 5%. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0018] Figure 1 It is a structural schematic diagram of an adjustable multi-purpose tool for water-tightness inspection of air-conditioning pipelines according to an embodiment of the present application.
[0019] Description of reference numerals:
[0020] 1. Fixed seat;
[0021] 2. Fix the handle; 21. Fix the bolt;
[0022] 3. Rotate the handle; 31. Rotate the plate; 32. Move the shaft;
[0023] 4. Pipeline plug;
[0024] 5. Pipeline buckle;
[0025] 6. Plug adjustment piece; 61. Adjusting screw; 62. Locking nut;
[0026] 7. Elastic reset structure; 71. Reset spring; 72. Embedded groove; 73. Limiting column. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0028] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.
[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0031] The following is combined with Figure 1 This application is described in further detail.
[0032] The embodiment of the present application discloses a multi-purpose tool for water-tightness inspection of air-conditioning pipelines. Figure 1 The air-conditioning pipeline sealing water inspection adjustable multi-purpose tool includes a fixed seat 1, a fixed handle 2, a rotating handle 3, a pipeline plug 4, a pipeline buckle 5 and a plug adjusting piece 6. The fixed handle 2 is fixedly installed on one side of the fixed seat 1, and the middle part of the rotating handle 3 is rotatably assembled on the other side of the fixed seat 1. The plug adjusting piece 6 is installed on the fixed seat 1. The pipeline plug 4 is arranged at one end of the plug adjusting piece 6, and the pipeline buckle 5 is vertically fixed to the end of the rotating handle 3. The plug adjusting piece 6 is used to adjust the distance between the pipeline plug 4 and the pipeline buckle 5. Pressing the rotating handle 3 away from the end of the pipeline buckle 5 is used to drive the pipeline buckle 5 to move out of the locking position. The pipeline buckle 5 is a rectangular plate and is opened in a U-shaped notch to adapt to the pipeline to be inspected.
[0033] In this embodiment, the plug adjustment member 6 includes an adjusting screw 61 and a locking nut 62. The adjusting screw 61 is threadedly assembled and passes through the middle of the fixed base 1. The pipe plug 4 is fixed to one end of the adjusting screw 61. The locking nut 62 is threadedly assembled on the adjusting screw 61, and the locking nut 62 and the pipe plug 4 are respectively located on both sides of the fixed base 1, wherein the fixed base 1 is a stainless steel block, and the length of the thread connected to the adjusting screw 61 in the fixed base 1 is between 30-40 mm.
[0034] The plug adjustment member 6 designed above has a simple structure and a stable connection. The position of the pipeline plug 4 can be adjusted by means of threads, and the operation is also relatively convenient.
[0035] In order to improve the connection firmness of the fixed handle 2 , the fixed handle 2 is fixed to the side surface of the fixing base 1 by at least two fixing bolts 21 .
[0036] In order to ensure a stable rotational connection between the rotating handle 3 and the fixed base 1, rotating plates 31 are provided on both sides of the middle part of the rotating handle 3. The two rotating plates 31 are respectively located on the opposite sides of the fixed base 1, and a movable rotating shaft 32 is provided between the rotating plate 31 and the fixed base 1.
[0037] In order to ensure that the pipe buckle 5 has a reset effect after pressing the rotating handle 3, an elastic reset structure 7 is also provided between the rotating handle 3 and the fixed seat 1. When the rotating handle 3 is pressed away from the end of the pipe buckle 5, the elastic reset structure 7 is compressed. The elastic reset structure 7 is used to automatically drive the pipe buckle 5 to reset to the locked position.
[0038] The elastic reset structure 7 includes a reset spring 71 , a side surface of the fixing seat 1 is provided with a groove 72 for inserting one end of the reset spring 71 , and a limiting column 73 is provided on the inner side of the rotating handle 3 , and the limiting column 73 is inserted into the other end of the reset spring 71 .
[0039] The elastic reset structure 7 designed above has a simple structure, high installation stability, is not easy to loosen or shake, and has a good elastic reset effect.
[0040] In order to facilitate the operator to press the rotating handle 3 inward and drive it to rotate, the half of the rotating handle 3 away from the pipe buckle 5 is tilted outward, and the rotating handle 3 is also tilted outward, and an "eight" structure is formed between the rotating handle 3 and the half of the rotating handle 3 away from the pipe buckle 5.
[0041] The specific operation method of the multi-purpose adjustable water-tightness inspection tool for air-conditioning pipes in the embodiment of the present application is as follows:
[0042] Press the rotating handle 3 inward to make the pipe buckle 5 deviate from the front of the pipe plug 4, plug the pipe plug 4 and the interface of the inspected pipe into each other, loosen the rotating handle 3, and the pipe buckle 5 will be reset under the action of the elastic reset structure 7, locking the inspected pipe. Then it can be placed in the water tank, start the equipment, and pass 3.5MPa air to maintain the pressure for 1 minute. Observe whether there are bubbles to determine whether the sealing is qualified.
[0043] The beneficial technical effects of the multi-purpose adjustable water-tightness inspection tool for air-conditioning pipes according to the embodiment of the present application are as follows:
[0044] The purpose of adjusting the distance between the pipeline plug 4 and the pipeline buckle 5 is achieved by the plug adjustment part 6, and the locking force can be effectively guaranteed to realize normal leak detection operation. The tooling of the present application can replace at least the original 9 types of tooling, and the service life can be increased from the original 3 months to more than 2 years, which greatly reduces the processing types and quantities of tooling. After adopting the new tooling scheme of the present application, the investment cost of the tooling frame and tooling material box is less than 20% of the original, and the floor space is greatly reduced. When replacing and testing similar products, only the position of the pipeline plug 4 needs to be slightly adjusted, and there is no need to spend time looking for the corresponding plug and unloading / installing operations, which can improve production efficiency by more than 5%.
[0045] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.
Claims
1. A multi-purpose tool for water-tightness inspection of air-conditioning pipelines, characterized in that: The utility model comprises a fixed seat (1), a fixed handle (2), a rotating handle (3), a pipeline plug (4), a pipeline buckle (5) and a plug adjusting member (6), wherein the fixed handle (2) is fixedly mounted on one side of the fixed seat (1), the middle part of the rotating handle (3) is rotatably assembled on the other side of the fixed seat (1), the plug adjusting member (6) is mounted on the fixed seat (1), the pipeline plug (4) is arranged at one end of the plug adjusting member (6), the pipeline buckle (5) is vertically fixed to the end of the rotating handle (3), the plug adjusting member (6) is used to adjust the distance between the pipeline plug (4) and the pipeline buckle (5), and the rotating handle (3) is pressed away from the end of the pipeline buckle (5) to drive the pipeline buckle (5) to move out of the locking position.
2. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 1 is characterized in that: The plug adjustment member (6) comprises an adjusting screw (61) and a locking nut (62); the adjusting screw (61) is threadedly assembled and passes through the middle of the fixing seat (1); the pipeline plug (4) is fixed to one end of the adjusting screw (61); the locking nut (62) is threadedly assembled on the adjusting screw (61); and the locking nut (62) and the pipeline plug (4) are respectively located on both sides of the fixing seat (1).
3. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 2 is characterized in that: The fixing seat (1) is a stainless steel block, and the length of the thread connected to the adjusting screw rod (61) in the fixing seat (1) is between 30 and 40 mm.
4. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 1 is characterized in that: The fixed handle (2) is fixed to the side surface of the fixing seat (1) via at least two fixing bolts (21).
5. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 1 is characterized in that: Rotating plates (31) are provided on both sides of the middle of the rotating handle (3), and the two rotating plates (31) are respectively located on two opposite sides of the fixing seat (1), and a movable rotating shaft (32) is provided between the rotating plates (31) and the fixing seat (1).
6. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 5 is characterized in that: An elastic reset structure (7) is also provided between the rotating handle (3) and the fixing seat (1). When the rotating handle (3) is pressed away from the end of the pipeline buckle (5), the elastic reset structure (7) is compressed. The elastic reset structure (7) is used to automatically drive the pipeline buckle (5) to reset to a locked position.
7. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 6 is characterized in that: The elastic reset structure (7) includes a reset spring (71), a side surface of the fixing seat (1) is provided with an embedding groove (72) for inserting one end of the reset spring (71), and a limiting column (73) is provided on the inner side of the rotating handle (3), and the limiting column (73) is inserted into the other end of the reset spring (71).
8. The multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 1 is characterized in that: The half of the rotating handle (3) away from the pipeline buckle (5) is tilted outward, and the rotating handle (3) is also tilted outward, and an "eight" structure is formed between the rotating handle (3) and the half of the rotating handle (3) away from the pipeline buckle (5).