High-performance battery pack test equipment

By designing a high-performance battery pack testing device with electromagnets fixing multiple impact hammers and flame sensor automatic fire extinguishing components, the problem that existing equipment can only test with a single impact hammer is solved, and the effects of multiple impact hammer testing and automatic fire extinguishing are achieved.

CN223389403UActive Publication Date: 2025-09-26NINGDE XINGYUN DETECTION TECH CO LTD

Patent Information

Application Number
CN202422619808.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-26
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing battery pack testing equipment can only perform impact testing with a single impact hammer, cannot meet the requirements of simultaneous impact testing with multiple impact hammers, and lacks an automatic fire extinguishing function.

Method used

A high-performance battery pack testing equipment was designed, which includes a base, a frame, a lifting mechanism, an electromagnet and an impact hammer. Multiple impact hammers are fixed by magnetic attraction of the electromagnet to achieve simultaneous impact testing. It is also equipped with a flame sensor and a fire extinguishing component. The flame sensor detects open flames and automatically sprays dry powder to extinguish the fire.

Benefits of technology

It realizes simultaneous impact testing of multiple impact hammers, improves test efficiency and flexibility, and has an automatic fire extinguishing function to ensure the safety of the battery pack.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223389403U_ABST
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Abstract

A high-performance battery pack test device provided by the utility model comprises a base, a rack, a lifting mechanism, an electromagnet and an impact hammer, the upper surface of the base is provided with a battery pack placing table, the rack is installed on the base, the lifting mechanism is installed on the rack, the electromagnet is installed on the lifting end of the lifting mechanism, and the impact hammer is installed on the lifting end of the lifting mechanism. At least one impact hammer is arranged, and is magnetically attracted and fixed at the bottom of the electromagnet; the required number of impact hammers to be tested are magnetically attracted and fixed to the bottom of the electromagnet, the impact hammers at the bottom of the electromagnet fall off at the same time through power-off control over the electromagnet, impact testing is achieved, simultaneous impact testing of different numbers of impact hammers can be achieved through the electromagnet magnetic attraction and fixing mode, and use is flexible and convenient.
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Description

Technical Field

[0001] The utility model relates to the field of battery pack testing, in particular to high-performance battery pack testing equipment. Background Art

[0002] Electric vehicles are currently the predominant type of new energy vehicle. With the growth of electric vehicle sales, accidents involving short circuits and fires caused by mechanical damage to batteries are becoming more common. To improve the safety of electric vehicle batteries, most electric vehicle manufacturers use simulated crash testing equipment to subject batteries to impact and collisions, providing a direct understanding of battery safety performance.

[0003] Existing automotive battery impact tests require repeated impacts on the battery to test its impact resistance. During the test, multiple groups of batteries often need to be tested and compared to ensure the accuracy of the test data.

[0004] A Chinese utility model patent with announcement number CN115435997B discloses a new energy vehicle battery impact resistance testing device. This utility model realizes impact testing by rolling up an impact hammer by connecting a rope to different heights. However, this utility model can only meet the impact test of a single impact hammer and cannot meet the simultaneous impact test of multiple impact hammers. Therefore, it is urgently needed to be improved. Utility Model Content

[0005] (1) Technical issues to be resolved

[0006] In order to solve the above problems in the prior art, the utility model provides a high-performance battery pack testing device.

[0007] (2) Technical solution

[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0009] A high-performance battery pack testing device includes a base, a frame, a lifting mechanism, an electromagnet, and an impact hammer;

[0010] The upper surface of the base is provided with a battery pack placement platform;

[0011] The frame is mounted on the base;

[0012] The lifting mechanism is installed on the frame;

[0013] The electromagnet is mounted on the lifting end of the lifting mechanism;

[0014] The impact hammer is provided with at least one and is magnetically fixed to the bottom of the electromagnet.

[0015] Preferably, a test chamber is further included, and the base is installed at the bottom of the test chamber.

[0016] Preferably, the test chamber is further provided with a fire extinguishing mechanism, which includes a flame sensor, a single chip microcomputer and a fire extinguishing component;

[0017] The flame sensor is mounted on the inner wall of the test chamber and is aligned with the battery pack placement table;

[0018] The fire extinguishing component and the flame sensor are both electrically connected to the single chip microcomputer.

[0019] Preferably, the fire extinguishing assembly includes a storage pipe, a discharge pipe, an outer shell, a feeding tray and a motor;

[0020] The material storage pipe and the material discharge pipe are respectively installed at the upper and lower ends of the outer shell and are connected to the outer shell. One end of the bottom of the material discharge pipe extends downward and passes through the electromagnet.

[0021] The feeding tray is installed in the outer shell, and the outer wall of the feeding tray has a plurality of discharge slots at equal intervals along its circumference;

[0022] The motor is mounted on the outer shell and connected to the feeding tray.

[0023] Preferably, the lifting mechanism includes a pneumatic cylinder and a connecting plate, the pneumatic cylinder is mounted on the frame, and the pneumatic cylinder is connected to the electromagnet via the connecting plate.

[0024] Preferably, the impact hammer includes a spherical hammer body and a connecting column arranged on the top of the hammer body.

[0025] (3) Beneficial effects

[0026] The beneficial effects of the present invention are:

[0027] 1. Place the battery pack to be tested on the battery pack placement table, and then magnetically fix the required number of impact hammers to the bottom of the electromagnet. By powering off the electromagnet, the impact hammers at the bottom of the electromagnet will fall simultaneously to achieve the impact test. The magnetic fixation of the electromagnet can meet the needs of simultaneous impact testing of different numbers of impact hammers, which is flexible and convenient to use.

[0028] 2. The flame sensor obtains information about whether an open flame occurs in the test room and sends the information to the single-chip microcomputer. The single-chip microcomputer drives the fire extinguishing component to extinguish the fire. In the fire extinguishing component, the fire extinguishing balls are stacked and stored in the storage tube. The fire extinguishing balls at the bottom enter one of the discharge troughs of the feed tray. As the feed tray rotates, the fire extinguishing balls in the discharge trough fall through the discharge pipe and fall into the test room. After being burned by the flame, the core explosion device is driven to automatically spray dry powder to achieve the effect of automatic fire extinguishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the structure of a high-performance battery pack testing device;

[0030] Figure 2 A schematic diagram of the internal structure of a high-performance battery pack testing device;

[0031] Figure 3 It is a structural diagram of the fire extinguishing component;

[0032] Figure 4 Schematic diagram of the structure of the impact hammer

[0033] [Description of Reference Numerals]

[0034] 1. Base;

[0035] 2. Rack;

[0036] 3. Lifting mechanism;

[0037] 4. Electromagnet;

[0038] 5. Testing room;

[0039] 6. Fire extinguishing components;

[0040] 61. Outer shell; 62. Storage pipe; 63. Discharge pipe; 64. Feed tray;

[0041] 7. Impact hammer; 71. Hammer body; 72. Connecting column. DETAILED DESCRIPTION

[0042] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.

[0043] Please refer to Figures 1 to 4 , the utility model provides a high-performance battery pack testing device, including a base 1, a frame 2, a lifting mechanism 3, an electromagnet 4 and an impact hammer 7;

[0044] The upper surface of the base 1 is provided with a battery pack placement platform;

[0045] The frame 2 is installed on the base 1;

[0046] The lifting mechanism 3 is installed on the frame 2;

[0047] The electromagnet 4 is installed on the lifting end of the lifting mechanism 3;

[0048] At least one impact hammer 7 is provided and is magnetically fixed to the bottom of the electromagnet 4;

[0049] During use, the battery pack to be tested is placed on the battery pack placement table, and then the required number of impact hammers 7 are magnetically fixed to the bottom of the electromagnet 4. By powering off the electromagnet 4, the impact hammers 7 at the bottom of the electromagnet 4 fall at the same time to achieve impact testing. The magnetic fixation of the electromagnet 4 can meet the simultaneous impact testing of different numbers of impact hammers 7, which is flexible and convenient to use.

[0050] In this embodiment, a test chamber 5 is further included, and the base 1 is installed at the bottom of the test chamber 5 .

[0051] In this embodiment, a fire extinguishing mechanism is also provided in the test chamber 5, and the fire extinguishing mechanism includes a flame sensor, a single chip microcomputer and a fire extinguishing component 6;

[0052] The flame sensor is installed on the inner wall of the test chamber 5 and is aligned with the battery pack placement table;

[0053] The fire extinguishing component 6 and the flame sensor are both electrically connected to the single chip microcomputer.

[0054] The fire extinguishing assembly 6 includes a material storage pipe 62, a material discharge pipe 63, an outer shell 61, a material feeding tray 64 and a motor;

[0055] The material storage pipe 62 and the material discharge pipe 63 are respectively installed at the upper and lower ends of the outer shell 61 and are connected to the outer shell 61. The bottom end of the material discharge pipe 63 extends downward and passes through the electromagnet 4;

[0056] The feeding tray 64 is installed in the outer shell 61, and the outer wall of the feeding tray 64 has a plurality of discharge slots at equal intervals along its circumference;

[0057] The motor is mounted on the outer shell 61 and connected to the feed tray 64;

[0058] During use, the flame sensor obtains information about whether an open fire occurs in the test chamber 5 and sends the information to the single-chip microcomputer. The single-chip microcomputer drives the fire extinguishing component 6 to extinguish the fire. In the fire extinguishing component 6, the fire extinguishing balls are stacked and stored in the storage tube 62. The fire extinguishing balls at the bottom enter one of the discharge troughs of the feed tray 64. As the feed tray 64 rotates, the fire extinguishing balls in the discharge trough fall through the discharge pipe 63. The fire extinguishing balls fall into the test chamber 5 and, after being burned by the flame, drive the core explosion device to automatically spray dry powder, thereby achieving the effect of automatic fire extinguishing.

[0059] In this embodiment, the lifting mechanism 3 includes a pneumatic cylinder and a connecting plate. The pneumatic cylinder is installed on the frame 2, and the pneumatic cylinder is connected to the electromagnet 4 through the connecting plate.

[0060] In this embodiment, the impact hammer 7 includes a spherical hammer body 71 and a connecting column 72 arranged on the top of the hammer body 71 .

[0061] The working principle of this utility model is as follows:

[0062] The flame sensor obtains information on whether an open fire occurs in the test chamber 5 and sends the information to the single-chip microcomputer. The single-chip microcomputer drives the fire extinguishing component 6 to extinguish the fire. In the fire extinguishing component 6, the fire extinguishing balls are stacked and stored in the storage tube 62. The fire extinguishing balls at the bottom enter one of the discharge slots of the feed tray 64. As the feed tray 64 rotates, the fire extinguishing balls in the discharge slot fall through the discharge pipe 63. The fire extinguishing balls fall into the test chamber 5 and drive the core explosion device to automatically spray dry powder after being burned by the flame, thereby achieving the effect of automatic fire extinguishing.

[0063] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.

[0064] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

[0065] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A high-performance battery pack testing device, characterized in that: It includes a base, a frame, a lifting mechanism, an electromagnet and an impact hammer; The upper surface of the base is provided with a battery pack placement platform; The frame is mounted on the base; The lifting mechanism is installed on the frame; The electromagnet is mounted on the lifting end of the lifting mechanism; The impact hammer is provided with at least one and is magnetically fixed to the bottom of the electromagnet.

2. The high-performance battery pack testing device according to claim 1, characterized in that: A test chamber is also included, and the base is installed at the bottom of the test chamber.

3. The high-performance battery pack testing equipment according to claim 2, characterized in that: The test chamber is also provided with a fire extinguishing mechanism, which includes a flame sensor, a single chip microcomputer and a fire extinguishing component; The flame sensor is mounted on the inner wall of the test chamber and is aligned with the battery pack placement table; The fire extinguishing component and the flame sensor are both electrically connected to the single chip microcomputer.

4. The high-performance battery pack testing device according to claim 3, characterized in that: The fire extinguishing assembly includes a material storage pipe, a material discharge pipe, an outer shell, a material feeding tray and a motor; The material storage pipe and the material discharge pipe are respectively installed at the upper and lower ends of the outer shell and are connected to the outer shell. One end of the bottom of the material discharge pipe extends downward and passes through the electromagnet. The feeding tray is installed in the outer shell, and the outer wall of the feeding tray has a plurality of discharge slots at equal intervals along its circumference; The motor is mounted on the outer shell and connected to the feeding tray.

5. The high-performance battery pack testing device according to claim 1, characterized in that: The lifting mechanism includes a pneumatic cylinder and a connecting plate. The pneumatic cylinder is installed on the frame, and the pneumatic cylinder is connected to the electromagnet through the connecting plate.

6. The high-performance battery pack testing equipment according to claim 1, characterized in that: The impact hammer includes a spherical hammer body and a connecting column arranged on the top of the hammer body.

Citation Information

Patent Citations

  • A new energy vehicle battery impact resistance test device

    CN115435997B

Cited By

  • New energy battery box mechanical performance test equipment

    CN120927231A