Channel slope sampling device
By using an excavator as a supporting device in channel construction, combined with an outrigger and adjustment mechanism, the problem of fixing the existing device on the slope surface is solved, the stability and flexibility of channel slope sampling are achieved, and the sampling efficiency is improved.
Patent Information
- Application Number
- CN202422587980.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Existing core sampling devices are difficult to stably fix on the slope surface of the channel, resulting in sampling difficulties and insufficient flexibility and practicality.
A channel slope sampling device was designed, which used an excavator as a supporting device, matched with an extension arm and an adjustment mechanism, combined with a reducer motor and a hydraulic coupler to achieve flexible adjustment of the sampling direction and efficient sampling.
The sampling stability and flexibility on the channel slope are improved, the practicability of the device is enhanced, the installation process is simplified, and the sampling efficiency is improved.
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Figure CN223389477U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of channel construction, in particular to a channel slope sampling device. Background Art
[0002] Channel construction is the same as pipeline construction, which requires grooving the ground first. Compared with pipeline construction, channel construction needs to be open and does not require backfilling. During channel construction, the inside of the channel is leveled and compacted, and then a concrete mortar layer is attached according to the slope and bottom of the channel to prevent water overflow and reduce the impact on the channel.
[0003] Core sampling is an essential process in concrete construction. By drilling cylindrical core samples from the concrete structure, the thickness of the concrete layer can be observed, and then these core samples can be subjected to compressive strength tests to evaluate the actual strength of the concrete. This method directly reflects the actual physical properties of the concrete, so the data is more accurate and reliable.
[0004] Among them, a search found that there is an application number 202322543225.9 for a concrete structure core sampling device. Compared with the traditional core sampling machine, when sampling vertical walls, the worker needs to drill a hole in the wall, then install an expansion bolt or nut in the hole, and then fix the concrete sampling base to the wall with the bolt or nut before drilling the core. The device can quickly adjust the vertical wall to sample, which is more convenient. Among them, the shortcomings are as follows:
[0005] Many existing core sampling devices are designed for use on horizontal or vertical surfaces. However, in channels, the slope of the channel is often inclined, which makes it difficult to place these devices during sampling. Due to the side sliding force of the inclined surface, it is difficult to fix them. Therefore, it is necessary to improve and adjust the existing ones to enhance their adjustability. At the same time, improvements should be made to the sampling devices to achieve better sampling results and improve the flexibility and practicality of the sampling devices. Utility Model Content
[0006] The purpose of the utility model is to provide a channel slope sampling device in order to solve the above problems.
[0007] The technical solution adopted by the utility model is as follows: a channel slope sampling device, an excavator is equipped with an arm, the side of the arm is rotatably connected to the arm connecting rod, the end of the arm is rotatably connected to the support plate, one side of the support plate is rotatably connected to the support plate connecting rod, and the other side of the support plate is welded with a connecting seat;
[0008] An adjustment mechanism for adjusting the sampling direction is provided below the support plate;
[0009] The adjustment mechanism includes: a measuring hole, a measuring rod, a roller, a reducer, a reducer gear, a reducer motor, a linkage plate, and a passive gear. The four corners of the support plate are penetrated by measuring holes, the measuring hole is movably connected to the measuring rod, the surface of the measuring rod is provided with scale lines, and the end of the measuring rod is rotatably connected to the roller;
[0010] One side of the bottom of the support plate is rotatably connected to a passive gear through a central axis, and a linkage plate is fixedly installed on the other end of the passive gear. A reducer is installed in the middle of the bottom of the support plate, and a reducer gear is rotatably connected to the output shaft of the reducer. A reducer motor is installed at the input shaft of the reducer;
[0011] The linkage plate is provided with a retractable core sampling structure;
[0012] The core drilling sampling structure includes a telescopic electric cylinder, a movable plate, a motor, a hydraulic coupler, and a coring drill bit. The movable plate is installed on the other side of the linkage plate through the telescopic electric cylinder. The motor and hydraulic coupler are installed above the movable plate. The coring drill bit is installed on the output shaft of the hydraulic coupler. The coring drill bit and the output shaft of the hydraulic coupler are connected through a spline groove.
[0013] Among them, the other end of the support plate connecting rod is connected to the arm connecting rod through a pin shaft, and the connecting seat is connected to the end of the arm through a pin shaft.
[0014] The output shaft of the reducer motor is connected to the reducer power input shaft, the output shaft of the motor is connected to the fluid coupling input shaft, and the driven gear is meshed with the reducer gear.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0016] 1. In the utility model, the excavator as a whole is used as a supporting device, replacing the existing supporting structure, which is more stable and can be flexibly adjusted according to the slope of different slopes in conjunction with the movement of the boom, which is more practical. The installation of the entire device is also very convenient. Its connection method is consistent with that of the bucket. It only needs to disassemble the bucket and install the support plate connecting rod and the connecting seat back in place.
[0017] 2. In the utility model, the reducer motor causes the reducer gear to rotate, and the reducer gear is linked to the passive gear and the linkage plate to rotate synchronously. When it moves to the appropriate position, the control panel controls the telescopic electric cylinder to drive the moving plate to extend. At this time, the power is transmitted through the motor and the hydraulic coupler to rotate the core drill bit, and then sampling is carried out, which improves the efficiency and flexibility of sampling. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the side structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the local structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at point A;
[0021] Figure 4 This is a schematic diagram of the sampling state structure of the utility model;
[0022] Figure 5 It is a schematic diagram of the local three-dimensional structure of the utility model.
[0023] Markings in the figure: 1. Excavator; 101. Boom; 102. Boom connecting rod; 2. Support plate; 201. Support plate connecting rod; 202. Connecting seat; 203. Measuring hole; 3. Measuring rod; 301. Roller; 4. Reducer; 401. Reducer gear; 402. Reducer motor; 5. Linkage plate; 501. Passive gear; 502. Telescopic electric cylinder; 6. Moving plate; 7. Motor; 701. Hydraulic coupler; 702. Coring drill bit. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] In this utility model:
[0026] Reference Figure 1-5The cam 202 is connected to the support plate 2 by the support rod 201, and the support plate 2 is rotated to the support plate 2 by the support rod 201. The other end of the support plate link 201 is connected to the cam 202 by a pin, and the support plate link 201 is connected to the end of the cam 201 by the support rod 201.
[0027] An adjustment mechanism for adjusting the sampling direction is provided below the support plate 2;
[0028] The adjustment mechanism includes: a measuring hole 203, a measuring rod 3, a roller 301, a reducer 4, a reducer gear 401, a reducer motor 402, a linkage plate 5, and a passive gear 501. The four corners of the support plate 2 are penetrated with measuring holes 203, the measuring hole 203 is movably connected to the measuring rod 3, the end of the measuring rod 3 is rotatably connected to the roller 301, and the surface of the measuring rod 3 is provided with scale lines. When the measuring rod 3 is inserted into the measuring hole 203, the arm 101 and the arm connecting rod 102 are adjusted. By observing the scale on the surface of the measuring rod 3, when the three scales are the same, it can be proved that the support plate 2 is parallel to the channel slope.
[0029] One side of the bottom of the support plate 2 is rotatably connected to a passive gear 501 through a central axis, and a linkage plate 5 is fixedly installed on the other end of the passive gear 501. A reducer 4 is installed in the middle of the bottom of the support plate 2, and the output shaft of the reducer 4 is rotatably connected to the reducer gear 401. A reducer motor 402 is installed at the input shaft of the reducer 4, and the output shaft of the reducer motor 402 is connected to the power input shaft of the reducer 4. The passive gear 501 is engaged with the reducer gear 401, and the reducer motor 402 causes the reducer gear 401 to rotate. The reducer gear 401 links the passive gear 501 and the linkage plate 5 to rotate synchronously. This design makes the entire device more convenient and diverse in terms of the selection of sampling points when in use;
[0030] A retractable core drilling sampling structure is provided on the linkage plate 5;
[0031] The core sampling structure includes a telescopic electric cylinder 502, a movable plate 6, a motor 7, a hydraulic coupler 701, and a coring drill bit 702. The movable plate 6 is installed on the other side of the linkage plate 5 through the telescopic electric cylinder 502. The motor 7 and the hydraulic coupler 701 are installed above the movable plate 6. The coring drill bit 702 is installed on the output shaft of the hydraulic coupler 701, and the output shaft of the motor 7 is connected to the input shaft of the hydraulic coupler 701.
[0032] Furthermore, the core drill bit 702 and the output shaft of the hydraulic coupler 701 are connected by a spline groove and fixed by bolts. This design makes the device easier to disassemble after sampling. At the same time, a pipe perforation is provided at the upper opening on the side of the core drill bit 702, and water can be introduced into the core drill bit 702 through the pipe perforation to assist grinding and heat dissipation.
[0033] Furthermore, the arm 101 and the arm connecting rod 102 are both equipped with hydraulic rods, and the extension and retraction are controlled by the control room of the excavator 1. The reducer motor 402, the telescopic electric cylinder 502, and the motor 7 are all electrically connected to the external power supply through wires through the control panel.
[0034] Working principle: First, drive the excavator to the side of the channel. At this time, the entire device is located on the channel slope by moving the arm 101, and the measuring rod 3 is inserted into the measuring hole 203. At this time, the arm 101 and the arm connecting rod 102 are adjusted. The scale on the surface of the measuring rod 3 can be observed. When the four scales are the same, it can be proved that the support plate 2 is parallel to the channel slope. This design makes the excavator 1 as a whole a supporting device, replacing the existing support structure, which is more stable and can be flexibly adjusted according to different slopes, which is more practical. Then, the reducer motor 402 is controlled to rotate the reducer gear 401, and the reducer gear 401 is linked to the passive gear 501 and the linkage plate 5 to rotate synchronously. When it moves to the appropriate position, the telescopic electric cylinder 502 is controlled by the control panel to drive the moving plate 6 to extend. At this time, the core drill bit 702 is rotated through the power transmission of the motor 7 and the hydraulic coupler 701, and then sampling is performed, which improves the efficiency and flexibility of sampling.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A channel slope sampling device, characterized in that: The excavator (1) is equipped with an arm (101), the side of the arm (101) is rotatably connected to the arm connecting rod (102), the end of the arm (101) is rotatably connected to the support plate (2), one side of the upper side of the support plate (2) is rotatably connected to the support plate connecting rod (201), and the other side of the upper side of the support plate (2) is welded with a connecting seat (202); An adjustment mechanism capable of adjusting the sampling direction is provided below the support plate (2); The adjustment mechanism comprises: a measuring hole (203), a measuring rod (3), a roller (301), a reducer (4), a reducer gear (401), a reducer motor (402), a linkage plate (5), and a passive gear (501). The four corners of the support plate (2) are provided with measuring holes (203). The measuring holes (203) are movably connected to the measuring rod (3) inside. The end of the measuring rod (3) is rotatably connected to the roller (301). One side of the bottom of the support plate (2) is rotatably connected to a passive gear (501) via a central axis, and a linkage plate (5) is fixedly mounted on the other end of the passive gear (501). A reducer (4) is mounted in the middle of the bottom of the support plate (2), and a reducer gear (401) is rotatably connected to the output shaft of the reducer (4), and a reducer motor (402) is mounted on the input shaft of the reducer (4); The linkage plate (5) is provided with a retractable core sampling structure; The core sampling structure comprises a telescopic electric cylinder (502), a movable plate (6), a motor (7), a hydraulic coupler (701), and a coring drill bit (702). The movable plate (6) is mounted on the other side of the linkage plate (5) via the telescopic electric cylinder (502). The motor (7) and the hydraulic coupler (701) are mounted above the movable plate (6). The coring drill bit (702) is mounted on the output shaft of the hydraulic coupler (701).
2. A channel slope sampling device according to claim 1, characterized in that: The other end of the support plate connecting rod (201) is connected to the arm connecting rod (102) via a pin shaft, and the connecting seat (202) is connected to the end of the arm (101) via a pin shaft.
3. A channel slope sampling device according to claim 1, characterized in that: The output shaft of the reducer motor (402) is connected to the power input shaft of the reducer (4).
4. A channel slope sampling device according to claim 1, characterized in that: The output shaft of the motor (7) is connected to the input shaft of the hydraulic coupler (701).
5. A channel slope sampling device according to claim 1, characterized in that: The driven gear (501) is engaged with the reducer gear (401).
6. A channel slope sampling device according to claim 1, characterized in that: The surface of the measuring rod (3) is provided with scale lines.
7. A channel slope sampling device according to claim 1, characterized in that: The coring drill bit (702) and the output shaft of the hydraulic coupler (701) are connected via a spline groove.
Citation Information
Patent Citations
Concrete structure core drilling sampling device
CN221445441U