Liquid pollution particle detection device
By designing a liquid contamination particle detection device and using industrial cameras and computers to analyze filter components, the problem of manual inspection of filter components was solved and automated and efficient inspection was achieved.
Patent Information
- Application Number
- CN202422590147.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the prior art, after the filter assembly is cleaned, it needs to be manually inspected to see if it is qualified, which increases the workload of the staff and reduces the cleaning efficiency.
A liquid contamination particle detection device is designed. An industrial camera is connected to a computer electrical signal to automatically photograph the filter assembly and analyze the size and quantity of particles to achieve automated detection.
It reduces the workload of staff, improves detection efficiency, and realizes the automated particulate matter detection process.
Smart Images

Figure CN223389607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment for detecting pollution particles, in particular to a device for detecting liquid pollution particles. Background Art
[0002] The kerosene flushing machine is used to flush the internal oil circuits of product components, effectively removing residual particles, processing residues, and excess debris from wear and tear within cavities and oil circuits. The equipment features pulsating flushing, safety control, automatic tank level control, and automatic flushing pressure adjustment. The filtered aviation kerosene cleanliness level is no higher than GJB420A-7, and it features online monitoring and automatic circulation. The filter assembly is an essential component of the kerosene flushing machine. Typically, the filter assembly requires regular cleaning after extended use.
[0003] However, in the prior art, after cleaning, the filter components are manually inspected to see if they are qualified, which increases the workload of the staff and reduces the efficiency of cleaning. This needs to be further improved.
[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a liquid contamination particle detection device. Utility Model Content
[0005] The purpose of the utility model is to provide a liquid contamination particle detection device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A technical solution for a liquid contamination particle detection device includes a bracket and a computer, an industrial camera is provided on the top surface of the bracket, a through hole is provided on the top surface of the bracket, a strip hole is provided on the bracket, the through hole and the strip hole are arranged correspondingly along the setting direction, a camera light source is provided on the bracket, and a drive component is provided on the bracket.
[0008] As a preferred technical solution, the driving component 1 includes a cylinder 1, a connecting rod is installed on the piston of the cylinder 1, and a moving rod is installed at one end of the connecting rod.
[0009] As a preferred technical solution, the industrial camera is fixed to the top surface of the bracket through a connecting block.
[0010] As a preferred technical solution, a second through hole is horizontally opened on one side of the bracket, and a guide sleeve is installed in the second through hole.
[0011] As a preferred technical solution, a rotating shaft is rotatably provided on one side of the bracket, and a rotating cylinder is installed on one end of the rotating shaft through a connecting block.
[0012] As a preferred technical solution, the bracket is provided with a first cavity and a second cavity, and the first cavity and the second cavity are arranged along the length direction of the bracket.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: in the present invention, the industrial camera is connected to the computer by electrical signals, the industrial camera automatically photographs the filter assembly through a through hole, and then transmits the recorded status to the computer through an electrical signal, which analyzes the size range and quantity of the particles. The computer detects and analyzes whether there are particles on the mesh plate. The entire detection process is carried out in an automated manner and does not require the participation of staff, thereby reducing the workload of staff and improving the efficiency of detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a liquid contamination particle detection device.
[0015] In the accompanying drawings: 1. bracket; 2. industrial camera; 3. through hole 1; 4. strip hole; 5. camera light source; 6. cylinder 1; 7. connecting rod; 8. moving rod; 9. through hole 2; 10. guide sleeve; 11. rotating shaft; 12. rotating cylinder; 13. cavity 1; 14. cavity 2. DETAILED DESCRIPTION
[0016] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0017] like Figure 1 As shown, the utility model provides a technical solution for a liquid contamination particle detection device: it includes a bracket 1 and a computer, and a cavity 1 13 and a cavity 2 are opened on one side of the bracket 1. The cavity 1 13 and the cavity 2 are arranged along the length direction of the bracket 1. The bracket 1 is fixed at a pre-set position. The staff completes the detection in the cavity 2 and completes the cleaning in the cavity 1 13.
[0018] In this embodiment, a connecting block is vertically installed on the top surface of the bracket 1, and a through hole 3 is opened in the horizontal direction on the top surface of the bracket 1. At the same time, an industrial camera 2 is installed on one side of the connecting block, and the camera head of the industrial camera 2 is located directly above the through hole 3. Moreover, the industrial camera 2 is connected to the computer electrical signal. The industrial camera 2 automatically shoots the filter assembly through the through hole 3, and then transmits the recorded status to the computer through the electrical signal. The computer analyzes the size range and quantity of the particles, and the computer detects and analyzes whether there are particles on the mesh plate. The entire detection process is carried out in an automated manner and does not require the participation of staff, thereby reducing the workload of staff and improving the efficiency of detection.
[0019] In this embodiment, a strip-shaped hole 4 is provided on the bracket 1, and the strip-shaped hole 4 is arranged corresponding to the through hole 1 3 in the vertical direction. At the same time, a camera light source 5 is provided on the bottom surface of the bracket 1, and the light source is transported to the cavity 2 through the strip-shaped hole 4 to provide light for the industrial camera 2 to take pictures.
[0020] Among them, a driving component 1 is provided on the bracket 1, wherein the driving component 1 includes a cylinder 16, which is fixed at a preset position, a connecting rod 7 is installed on the piston of the cylinder 16, and a moving rod 8 is installed at one end of the connecting rod 7, and the moving rod 8 is fixed to the filter assembly. When the cylinder 16 is started, the piston rod of the cylinder 16 drives the moving rod 8 to move linearly, and the moving rod 8 drives the filter assembly to move linearly. When inspection is required, the cylinder 16 is started to pull the filter assembly into the cavity 2 for inspection. After the inspection is completed, the cylinder 16 is started again to move the filter assembly into the cavity 2 for further cleaning.
[0021] In this embodiment, in order to guide the linear movement of the filter assembly, a through hole 2 9 is horizontally opened on one side of the bracket 1, and a guide sleeve 10 is installed in the through hole 2 9. The filter assembly is located in the guide sleeve 10 and slides along the length direction of the guide sleeve 10.
[0022] In this embodiment, a rotating shaft 11 is rotatably provided on one side of the bracket 1, and a rotating cylinder 12 is installed on one end of the rotating shaft 11 through a mounting block. When the rotating cylinder 12 is started, the rotating cylinder 12 drives the rotating shaft 11 to rotate. When the filter assembly moves on the rotating shaft 11, the rotating cylinder 12 drives the filter assembly to rotate 90 degrees. The side of the filter with particulate matter faces the exhaust port, and the computer controls the pneumatic valve to open, and the filtered compressed air removes the particulate matter on the filter.
[0023] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0026] While the embodiments described above are based on the present invention, these embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Clearly, many modifications and variations are possible based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better utilize the present invention and its modifications and uses. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A liquid contamination particle detection device, characterized in that: The invention comprises a bracket (1) and a computer, wherein an industrial camera (2) is arranged on the top surface of the bracket (1), a through hole (3) is provided on the top surface of the bracket (1), a strip hole (4) is provided on the bracket (1), the through hole (3) and the strip hole (4) are arranged correspondingly along the setting direction, a camera light source (5) is arranged on the bracket (1), and a driving component (1) is arranged on the bracket (1).
2. The liquid contamination particle detection device according to claim 1, characterized in that: The driving component 1 comprises a cylinder 1 (6), a connecting rod (7) is installed on the piston of the cylinder 1 (6), and a moving rod (8) is installed at one end of the connecting rod (7).
3. The liquid contamination particle detection device according to claim 1, characterized in that: The industrial camera (2) is fixed to the top surface of the bracket (1) via a connecting block.
4. The liquid contamination particle detection device according to claim 1, characterized in that: A second through hole (9) is horizontally opened on one side of the bracket (1), and a guide sleeve (10) is installed in the second through hole (9).
5. The liquid contamination particle detection device according to claim 1, characterized in that: A rotating shaft (11) is rotatably provided on one side of the bracket (1), and a rotating cylinder (12) is installed on one end of the rotating shaft (11) via a connecting block.
6. The liquid contamination particle detection device according to claim 1, characterized in that: The bracket (1) is provided with a cavity one (13) and a cavity two (14), and the cavity one (13) and the cavity two (14) are arranged along the length direction of the bracket (1).