Production safety monitoring device

By setting a sensor cleaning component on the outside of the dust sensor and using a servo motor to drive a cleaning scraper to scrape off the dust, the problem of dust accumulation affecting the monitoring sensitivity is solved, and the long-term and stable operation of the dust sensor is achieved.

CN223389609UActive Publication Date: 2025-09-26TIANJIN CEMENT IND DESIGN & RES INST CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422604462.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-26
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Existing dust monitors used in cement production plants contain a lot of dust mixed in the air, which easily accumulates on the sensors, affecting the monitoring sensitivity and making it difficult to ensure long-term safe operation.

Method used

A sensor cleaning assembly is arranged outside the dust sensor, including a protective sleeve, a servo motor, a transmission rod, a driving disc and a cleaning scraper. The servo motor drives the cleaning scraper to scrape dust off the surface of the sensor.

Benefits of technology

It effectively removes dust from the sensor surface, ensures the long-term monitoring sensitivity of the dust sensor, and ensures the stable operation of the monitoring instrument.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223389609U_ABST
    Figure CN223389609U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of monitoring devices, and discloses a production safety monitoring device which comprises a monitor, the side edge of the monitor is provided with a power line, the other side of the monitor is provided with an alarm, the bottom end of the monitor is connected with a dust sensor, and the bottom end of the monitor is connected with a power line. A dust sensor is arranged on the lower portion of the protective sleeve, a sensor dust cleaning assembly used for cleaning dust is arranged on the dust sensor, the sensor dust cleaning assembly is arranged on the outer side of the dust sensor, a connecting base is arranged below the protective sleeve in the sensor dust cleaning assembly, and a driving disc is arranged in the connecting base. When dust adheres to the surface of the dust sensor, the driving disc is provided with the dust removal connecting plate, the side edge of the dust removal connecting plate is provided with the dust removal scraper, and the dust removal scraper is attached to the surface of the dust sensor, so that under driving of the servo motor, it is guaranteed that the dust sensor can keep the sensitive monitoring function for a long time, and use by a user is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of monitoring devices, in particular to a production safety monitoring device. Background Art

[0002] Cement is a powdery hydraulic inorganic gelling material. It becomes a slurry when mixed with water. It can harden in air or water and can firmly bond sand, stone and other materials together.

[0003] After searching, the authorized Chinese patent announcement number CN 215574488 U discloses an environmental monitoring device for cement production, which relates to the field of environmental monitoring technology. In view of the problem of poor existing monitoring effect, the following solution is proposed, which includes a supporting platform, the upper surface of the supporting platform is fixedly connected to a monitoring box and a processing box, the inner bottom of the monitoring box is fixedly connected to a blower, the input end of the blower is fixedly connected to a dust sensor fixedly connected to the monitoring box, the upper end of the dust sensor is fixedly connected to an elastic tube, the upper end of the elastic tube is fixedly connected to a suction head located outside the monitoring box, the lower end of the suction head is fixedly connected to a sliding rod, and the lower side of the sliding rod is slidably sleeved with a positioning sleeve fixedly connected to the top end of the outer side of the monitoring box. The utility model has a simple structure, can realize rapid monitoring of dust at different heights, makes the monitoring range larger, has better monitoring effect, is simple to operate, can process dust that exceeds the standard, and is easy to use.

[0004] The production safety monitoring device in the above patent still has certain shortcomings. When the existing dust monitor used in cement production plants is actually used, there is a lot of dust mixed in the air, and the flying dust can easily accumulate on the sensor on the dust monitor, thereby affecting the monitoring sensitivity of the sensor and making it difficult to ensure its long-term safe operation. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a production safety monitoring device, which solves the problem that when the existing dust monitors used in cement production plants are actually used, there is a lot of dust mixed in the air, and the flying dust can easily accumulate on the sensor on the dust monitor, thereby affecting the monitoring sensitivity of the sensor and making it difficult to ensure its long-term safe operation.

[0006] The utility model provides the following technical solution: a production safety monitoring device, comprising a monitor, a power line is provided on the side of the monitor, an alarm is installed on the other side of the monitor, a dust sensor is connected to the bottom end of the monitor, and a sensor cleaning component for cleaning dust is provided on the dust sensor;

[0007] The sensor cleaning assembly includes a protective sleeve sleeved on the outside of the dust sensor, a plurality of side openings are evenly opened on the protective sleeve, two fixing screw grooves are symmetrically provided at the bottom ends of both sides of the protective sleeve, the bottom end of the protective sleeve is sleeved with a connecting base, a bottom socket is opened in the middle of the bottom end of the connecting base, and two ash discharge ports are symmetrically provided on both sides of the bottom socket, a servo motor is provided at the bottom end of the connecting base, the output shaft of the servo motor is connected to the transmission rod, the top end of the transmission rod rotates and passes through the bottom socket, a driving disc is provided above the bottom socket, the top end of the transmission rod is fixedly connected to the middle part of the bottom end of the driving disc, two fixing sockets are symmetrically provided on both sides of the connecting base, fixing screws are inserted in the fixing sockets, the ends of the fixing screws pass through the fixing sockets and extend into the fixing screw grooves, and two cleaning connecting plates are symmetrically provided at the top of the driving disc, the sides of the cleaning connecting plates are provided with side slots, and a cleaning scraper is provided in the side slots.

[0008] Preferred technical solution 1: three mounting holes are evenly opened on the inner wall of the side slot, a connecting rod is inserted into the mounting hole, the end of the connecting rod is connected to the side of the cleaning scraper, and a resistance spring is sleeved on the connecting rod.

[0009] Preferred technical solution 2: one end of the resistance spring is connected to the rod body of the connecting rod, and the other end of the resistance spring is connected to the side surface of the dust cleaning connecting plate.

[0010] Preferred technical solution three: the servo motor is connected to the bottom end of the connecting base through a fixed bracket.

[0011] This solution can make the servo motor drive the driving disc more stably through the transmission rod.

[0012] Preferred technical solution four: A connecting plate is provided at the end of the connecting rod.

[0013] This solution can make the interference spring sleeve on the connecting rod more stable.

[0014] Preferred technical solution five: the inner side wall of the cleaning scraper is in an arc shape so as to be easily fitted to the outer side of the dust sensor, and the side surface of the cleaning scraper is fitted to the outer side of the dust sensor.

[0015] This solution enables the cleaning scraper to better scrape off the dust adhering to the surface of the dust sensor.

[0016] Compared with the existing technology, this utility model provides a production safety monitoring device with the following features:

[0017] Beneficial effects:

[0018] (1) The utility model is provided with a sensor cleaning assembly on the outer side of the dust sensor, wherein a connecting base is provided under the protective sleeve in the sensor cleaning assembly, and a driving disc is provided in the connecting base. When dust adheres to the surface of the dust sensor, the user can start the servo motor so that the servo motor drives the driving disc to rotate through the transmission rod. A cleaning connecting plate is provided on the driving disc, and a cleaning scraper is provided on the side of the cleaning connecting plate to fit the surface of the dust sensor. Then, under the drive of the servo motor, the cleaning scraper can quickly and conveniently scrape off the dust adhered to the surface of the dust sensor, thereby ensuring that the dust sensor can maintain a sensitive monitoring function for a long time, which is convenient for users to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 For the utility model Figure 1 Schematic diagram of the structural decomposition of the sensor cleaning component;

[0021] Figure 3 For the utility model Figure 2 An enlarged view of the structure of the connecting base;

[0022] Figure 4 For the utility model Figure 3 Enlarged view of the structure of the middle dust cleaning connecting plate.

[0023] In the figure: 1. Monitor; 2. Power line; 3. Alarm; 4. Dust sensor; 5. Sensor cleaning assembly;

[0024] 501. Protective sleeve; 502. Side opening; 503. Fixing screw groove; 504. Connecting base; 505. Ash discharge port; 506. Bottom socket; 507. Servo motor; 508. Transmission rod; 509. Driving disc; 510. Fixing socket; 511. Fixing screw; 512. Ash cleaning connecting plate; 513. Side slot; 514. Ash cleaning scraper; 515. Mounting socket; 516. Connecting rod; 517. Resistance spring. DETAILED DESCRIPTION

[0025] See also Figure 1-4 ,

[0026] Embodiment 1: A production safety monitoring device includes a monitor 1, a power line 2 is provided on the side of the monitor 1, an alarm 3 is installed on the other side of the monitor 1, a dust sensor 4 is connected to the bottom end of the monitor 1, and a sensor cleaning component 5 for cleaning dust is provided on the dust sensor 4.

[0027] The sensor cleaning assembly 5 includes a protective sleeve 501 that is sleeved on the outside of the dust sensor 4. Several side openings 502 are evenly opened on the protective sleeve 501. Two fixing screw grooves 503 are symmetrically opened at the bottom ends of both sides of the protective sleeve 501. The bottom end of the protective sleeve 501 is sleeved with a connecting base 504. A bottom jack 506 is opened in the middle of the bottom end of the connecting base 504. Two dust discharge ports 505 are symmetrically opened on both sides of the bottom jack 506. A servo motor 507 is provided at the bottom end of the connecting base 504, and the output shaft of the servo motor 507 is connected to a transmission rod 508.

[0028] The top end of the transmission rod 508 rotates and passes through the bottom socket 506. A driving disc 509 is arranged above the bottom socket 506. The top end of the transmission rod 508 is fixedly connected to the middle part of the bottom end of the driving disc 509. Two fixed sockets 510 are symmetrically provided on both sides of the connecting base 504. Fixed screws 511 are inserted in the fixed sockets 510. The ends of the fixed screws 511 pass through the fixed sockets 510 and extend into the fixed screw grooves 503. Two dust cleaning connecting plates 512 are symmetrically provided at the top end of the driving disc 509. The sides of the dust cleaning connecting plates 512 are provided with side slots 513.

[0029] A cleaning scraper 514 is provided in the side groove 513, and three mounting holes 515 are evenly provided on the inner wall of the side groove 513. A connecting rod 516 is inserted into the mounting hole 515, and the end of the connecting rod 516 is connected to the side of the cleaning scraper 514. A resistance spring 517 is sleeved on the connecting rod 516, and one end of the resistance spring 517 is connected to the rod body of the connecting rod 516, and the other end of the resistance spring 517 is connected to the side of the cleaning connecting plate 512.

[0030] Embodiment 2: The difference between this embodiment and embodiment 1 is that the servo motor 507 is connected to the bottom end of the connecting base 504 through a fixed frame.

[0031] This makes it more stable when the servo motor 507 drives the driving disc 509 through the transmission rod 508.

[0032] Embodiment 3: The difference between this embodiment and embodiment 1 is that a connecting plate is provided at the end of the connecting rod 516 .

[0033] This makes it more stable for the resisting spring 517 to be sleeved on the connecting rod 516 .

[0034] Embodiment 4: The difference between this embodiment and embodiment 1 is that the inner side wall of the cleaning scraper 514 is in an arc shape to facilitate fitting against the outer side of the dust sensor 4 , and the side surface of the cleaning scraper 514 fits against the outer side of the dust sensor 4 .

[0035] This enables the cleaning scraper 514 to better scrape off the dust adhering to the surface of the dust sensor 4.

[0036] In this embodiment, since the existing dust monitor used in cement production plants is actually used, there is a lot of dust mixed in the air, and the flying dust can easily accumulate on the sensor on the dust monitor, thereby affecting the monitoring sensitivity of the sensor and making it difficult to ensure its long-term safe operation.

[0037] In summary, in specific implementation, when the monitor 1 installed in the cement plant has been used for a long time, a certain amount of dust will definitely adhere to the surface of the dust sensor 4 installed at the bottom of the monitor 1, thereby affecting the dust concentration monitoring accuracy of the dust sensor 4. By arranging a sensor cleaning component 5 on the outside of the dust sensor 4, wherein the protective sleeve 501 in the sensor cleaning component 5 is sleeved on the outside of the dust sensor 4, it can play a certain protective role for the dust sensor 4, and the side openings 502 evenly opened on the protective sleeve 501 can allow the dust in the air to normally enter the outside of the dust sensor 4, thereby facilitating the monitoring use of the dust sensor 4.

[0038] When a lot of dust adheres to the surface of the dust sensor 4, the user can start the servo motor 507, which drives the driving disc 509 to rotate through the transmission rod 508. Two cleaning connecting plates 512 are symmetrically provided on the driving disc 509. The sides of the cleaning connecting plates 512 are provided with cleaning scrapers 514. The cleaning scrapers 514 are connected by connecting rods 516. The connecting rods 516 are provided with resistance springs 517. Under the action of the rebound force of the resistance springs 517, the cleaning scrapers 514 can be more closely fitted to the surface of the dust sensor 4. Thereby, the cleaning scraper 514 arranged on the outside of the dust sensor 4 can better scrape the dust adhered to the surface of the dust sensor 4, and the scraped dust can be discharged through the dust discharge port 505, thereby avoiding the accumulation of dust in the protective sleeve 501 and affecting the dust sensor 4. A fixing screw groove 503 is provided on the side of the protective sleeve 501, and a fixing socket 510 is provided on the side of the connecting base 504, which makes it more convenient for users to disassemble and assemble the protective sleeve 501, ensuring that the dust sensor 4 can maintain a relatively sensitive monitoring function for a long time.

Claims

1. A production safety monitoring device, comprising a monitor (1), characterized in that: A power line (2) is provided on the side of the monitor (1), an alarm (3) is installed on the other side of the monitor (1), a dust sensor (4) is connected to the bottom end of the monitor (1), and a sensor cleaning component (5) for cleaning dust is provided on the dust sensor (4); The sensor cleaning assembly (5) includes a protective sleeve (501) sleeved on the outside of the dust sensor (4), a plurality of side openings (502) are evenly provided on the protective sleeve (501), two fixing screw grooves (503) are symmetrically provided at the bottom ends of both sides of the protective sleeve (501), a connecting base (504) is sleeved on the bottom end of the connecting base (504), a bottom plug hole (506) is provided in the middle of the bottom end of the connecting base (504), two dust discharge ports (505) are symmetrically provided on both sides of the bottom plug hole (506), a servo motor (507) is provided at the bottom end of the connecting base (504), the output shaft of the servo motor (507) is connected to a transmission rod (508), and the top end of the transmission rod (508) rotates through The bottom socket (506) is provided with a driving disc (509) above the bottom socket (506), the top end of the transmission rod (508) is fixedly connected to the middle of the bottom end of the driving disc (509), two fixed sockets (510) are symmetrically provided on both sides of the connecting base (504), and a fixing screw (511) is inserted into each of the fixed sockets (510), and the end of the fixing screw (511) passes through the fixed socket (510) and extends into the fixed screw groove (503), and two dust cleaning connecting plates (512) are symmetrically provided at the top of the driving disc (509), and the sides of the dust cleaning connecting plates (512) are provided with side grooves (513), and a dust cleaning scraper (514) is provided in each of the side grooves (513).

2. A production safety monitoring device according to claim 1, characterized in that: Three mounting holes (515) are evenly arranged on the inner wall of the side slot (513), a connecting rod (516) is inserted into the mounting hole (515), the end of the connecting rod (516) is connected to the side of the cleaning scraper (514), and a resistance spring (517) is sleeved on the connecting rod (516).

3. A production safety monitoring device according to claim 2, characterized in that: One end of the resisting spring (517) is connected to the rod body of the connecting rod (516), and the other end of the resisting spring (517) is connected to the side surface of the dust cleaning connecting plate (512).

4. A production safety monitoring device according to claim 3, characterized in that: The servo motor (507) is connected to the bottom end of the connecting base (504) via a fixed frame.

5. A production safety monitoring device according to claim 4, characterized in that: A connecting plate is provided at the end of the connecting rod (516).

6. A production safety monitoring device according to claim 5, characterized in that: The inner side wall of the cleaning scraper (514) is in an arc shape that is convenient for fitting against the outer side of the dust sensor (4), and the side surface of the cleaning scraper (514) fits against the outer side of the dust sensor (4).

Citation Information

Patent Citations

  • Environment monitoring device for cement production

    CN215574488U