Flexible butt joint detection device
Through the design of a flexible docking detection device, using a floating compensation mechanism and scale adjustment, the problem of incomplete docking caused by connector installation deviation is solved, the accuracy of automated multiple docking and detection is achieved, and it is suitable for connectors of different lengths.
Patent Information
- Application Number
- CN202422582061.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-25
AI Technical Summary
When facing installation deviation of the connector, the existing docking detection device cannot be fully docked, and the connection block needs to be replaced to adapt to the detection requirements of different devices, resulting in poor detection effect.
It adopts a combined structure of cylinder pads, base plates, floating springs, floating pins, reinforcing ribs and fixed plates. It combines the driving cylinder and time relay to control the working frequency of the solenoid valve group to achieve flexible docking detection, offset the installation deviation through the floating compensation mechanism, and adjust to different lengths of connectors through scales and connecting holes.
It realizes the automation of docking detection and multiple repeated docking, can adapt to connectors of different lengths, reduces the impact of installation deviation on detection results, and improves the accuracy and efficiency of detection.
Smart Images

Figure CN223389784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of docking detection devices, in particular to a flexible docking detection device. Background Art
[0002] With the diversification of market demands and increasingly fierce competition, more and more quick-connect devices have appeared on the market, which provide more possibilities for flexible production and greatly improve the efficiency of industrial production.
[0003] In the existing docking detection device, the use effect detection of the connector may not be fully docked due to installation deviation. At the same time, the detection of different devices requires replacing the corresponding connection block to connect the connector to be tested. Summary of the Invention
[0004] The purpose of the utility model is to provide a flexible docking detection device to solve the problems raised in the prior art.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A flexible docking detection device includes a cylinder pad, a base plate, a floating spring, a floating pin, a reinforcing rib and a fixed plate. The cylinder pad and the base plate are tightly connected, the base plate and the fixed plate are tightly connected, the base plate and the reinforcing rib are tightly connected, one end of the floating spring and the fixed plate are tightly connected, the floating pin and the fixed plate are connected, and the reinforcing rib and the fixed plate are tightly connected.
[0007] The base plate serves as an installation foundation for positioning the installation of other devices. The cylinder block, base plate, reinforcing ribs and fixed plate are fixed through the base plate. The reinforcing ribs strengthen the fixing effect of the fixed plate to reduce the left and right shaking of the fixed plate during docking detection, which affects the test results. The floating pin and floating spring are used to avoid the impact of position deviation on the test results when the connector to be tested is installed.
[0008] Furthermore, the docking detection device also includes a first connecting plate, a test connecting block, a second connecting plate and a driving cylinder. The cylinder pad block and the driving cylinder are tightly connected. The floating spring is tightly connected to the first connecting plate at one end away from the fixed plate. The floating pin passes through the inside of the floating spring and is connected to the first connecting plate. There are four test connecting blocks. The first connecting plate is connected to two adjacent test connecting blocks. Two test connecting blocks are respectively provided at the opposite ends of the first connecting plate and the second connecting plate. The second connecting plate is connected to two adjacent test connecting blocks. The second connecting plate is tightly connected to the output end of the driving cylinder.
[0009] Half of the connector is clamped and fixed by the test connection block distributed on the first connection plate, and the remaining connector is clamped and fixed by the test connection block on the second connection plate. The second connection plate is driven to output displacement outward to drive the second connection plate to move toward the first connection plate. The movement of the second connection plate drives the test connection block connected to the second connection plate to move. The movement of the test connection block drives the connected connector to move. The connector is successfully docked. The connector is docked by repeatedly contracting and outputting the driving cylinder multiple times to detect the number of docking times and the service life of the connector.
[0010] Furthermore, a pin hole and a spring hole are provided on the fixed plate, the pin hole and the spring hole are connected, one end of the floating spring is fastened to the spring hole, the end of the floating spring away from the spring hole is connected to the first connecting plate, the floating pin and the pin hole are slidingly connected, the step surface of the floating pin is larger than the hole surface of the pin hole, and the floating pin passes through the pin hole and the spring hole and is fastened to the first connecting plate.
[0011] The pin hole is used for the installation of the floating pin, and the spring hole is used for the installation of the floating spring. When there is an installation deviation in the connector, an impact force will be generated at the place where there is an installation deviation when the connectors are docked. The impact force drives the first connecting plate to move, and the movement of the first connecting plate drives the floating spring to compress and the floating pin to float. The floating of the floating pin produces floating compensation for the installation deviation to offset the impact of the installation deviation on the detection.
[0012] Furthermore, a spring mounting hole is provided on the first connecting plate, and the floating spring is fastened to the spring mounting hole at one end away from the spring hole. A pin mounting hole is also provided on the first connecting plate, and the floating pin is fastened to the pin mounting hole. A first scale is also provided on the first connecting plate, and the digital part of the first scale is provided on the upper surface of the first connecting plate, and the scale part of the first scale is provided on the surface of the first connecting plate facing the second connecting plate. The first connecting plate is also provided with two rows of several first connecting holes, and two of the two rows of several first connecting holes are connected to the test connecting block.
[0013] The spring mounting hole is used for installing the floating spring, and the pin mounting hole is used for installing the floating pin. The connection position of the test connection block is determined by the numbers and scale parts of the first scale to reduce the occurrence of installation deviation. Different first connection holes are connected by two test connection blocks to clamp connectors of different lengths.
[0014] Furthermore, the test connection block is provided with two plate connection holes. The two plate connection holes connected to the first connection plate are fastened to the first connection hole by bolts, and the two plate connection holes connected to the second connection plate are fastened to the second connection plate.
[0015] The board connection hole is used to install and fix the test connection block. The test connection block connected to the first connection plate installs and fixes the test connection block and the first connection plate through the board connection hole and the first connection hole. The test connection block connected to the second connection plate installs and fixes the test connection block and the second connection plate through the board connection hole.
[0016] Furthermore, the second connecting plate is provided with a second scale, the second scale number part is provided on the upper surface of the second connecting plate, the second scale scale part is provided on the surface of the second connecting plate facing the first connecting plate, the second scale position corresponds to the first scale position, and the second connecting plate is also provided with two rows of several second connecting holes, two of the two rows of several second connecting holes and the plate connecting holes are fastened together by bolts.
[0017] Connectors of different lengths are clamped by connecting two test connection blocks to different second connection holes. The connection position of the test connection block is determined to correspond to the number part and scale part on the first scale through the number part and scale part on the second scale. After confirming that the connectors clamped by the test connection blocks on the second connection plate and the first connection plate are installed correctly, the test is started.
[0018] Furthermore, the driving cylinder is equipped with a solenoid valve group and a time relay.
[0019] The working frequency of the electromagnetic valve group is controlled by the time relay, and the working frequency of the driving cylinder is controlled by the electromagnetic valve group to realize repeated automatic docking detection.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] 1. The working frequency of the solenoid valve group is controlled by the time relay, and then the working frequency of the driving cylinder is controlled by the solenoid valve group to realize repeated automatic docking detection.
[0022] 2. When there is installation deviation in the connector, an impact force will be generated at the place where there is installation deviation when the connector is docked. The impact force drives the first connecting plate to move. The movement of the first connecting plate drives the floating spring to compress and the floating pin to float. The floating of the floating pin produces floating compensation for the installation deviation to offset the impact of the installation deviation on the detection.
[0023] 3. Different connectors can be clamped and fixed by adjusting the first connection holes and the second connection holes connected to the four test connection blocks respectively, so that connectors of various length specifications can be tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the bottom plate structure of the present utility model;
[0026] Figure 3 yes Figure 2 AA section view of the view;
[0027] Figure 4 This is a schematic diagram of the test connection block structure of the utility model;
[0028] Figure 5 yes Figure 2 BB section view of the view.
[0029] In the figure: 1. Cylinder pad; 2. Base plate; 3. Floating spring; 4. Floating pin; 5. Reinforcing rib; 6. Fixing plate; 61. Pin hole; 62. Spring hole; 7. First connecting plate; 71. Spring mounting hole; 72. Pin mounting hole; 73. First scale; 74. First connecting hole; 8. Test connecting block; 81. Plate connecting hole; 9. Second connecting plate; 91. Second scale; 92. Second connecting hole; 10. Driving cylinder. DETAILED DESCRIPTION
[0030] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0031] Example: Figures 1-4 As shown, the utility model provides a technical solution with a flexible docking detection device, including a cylinder pad block 1, a base plate 2, a floating spring 3, a floating pin 4, a reinforcing rib 5 and a fixed plate 6, the cylinder pad block 1 and the base plate 2 are fastened together, the base plate 2 and the fixed plate 6 are fastened together, the base plate 2 and the reinforcing rib 5 are fastened together, one end of the floating spring 3 is fastened together with the fixed plate 6, the floating pin 4 is connected to the fixed plate 6, and the reinforcing rib 5 and the fixed plate 6 are fastened together.
[0032] The base plate 2 is used as an installation base for the installation and positioning of other devices. The cylinder pad 1, base plate 2, reinforcement ribs 5 and fixed plate 6 are fixed through the base plate 2. The reinforcement ribs 5 strengthen the fixing effect of the fixed plate 6 to reduce the left and right shaking of the fixed plate 6 during docking detection and the impact on the detection results. The floating pin 4 and floating spring 3 are used to avoid the impact of position deviation on the detection results when the connector to be tested is installed.
[0033] like Figure 1-Figure 2As shown, the docking detection device also includes a first connecting plate 7, a test connecting block 8, a second connecting plate 9 and a driving cylinder 10. The cylinder pad 1 and the driving cylinder 10 are fastened together. The floating spring 3 is fastened together with the first connecting plate 7 at one end away from the fixed plate 6. The floating pin 4 passes through the inside of the floating spring 3 and is connected to the first connecting plate 7. There are four test connecting blocks 8. The first connecting plate 7 is connected to two adjacent test connecting blocks 8. Two test connecting blocks 8 are respectively provided at the opposite ends of the first connecting plate 7 and the second connecting plate 9. The second connecting plate 9 is connected to two adjacent test connecting blocks 8. The second connecting plate 9 is fastened together with the output end of the driving cylinder 10.
[0034] Half of the connector is clamped and fixed by the test connection block 8 distributed on the first connection plate 7, and the remaining connector is clamped and fixed by the test connection block 8 on the second connection plate 9. The second connection plate 9 is driven to move toward the first connection plate 7 by outputting displacement outward by the driving cylinder 10. The movement of the second connection plate 9 drives the test connection block 8 connected to the second connection plate 9 to move. The movement of the test connection block 8 drives the connected connector to move. The connector is successfully docked. The connector is docked by repeatedly contracting and outputting the driving cylinder 10 multiple times to detect the number of docking times and the service life of the connector.
[0035] like Figure 2-Figure 3 As shown, a pin hole 61 and a spring hole 62 are provided on the fixed plate 6, the pin hole 61 and the spring hole 62 are connected, one end of the floating spring 3 is fastened to the spring hole 62, the end of the floating spring 3 away from the spring hole 62 is connected to the first connecting plate 7, the floating pin 4 and the pin hole 61 are slidingly connected, the step surface of the floating pin 4 is larger than the hole surface of the pin hole 61, and the floating pin 4 passes through the pin hole 61 and the spring hole 62 and is fastened to the first connecting plate 7.
[0036] The pin hole 61 is used for installing the floating pin 4, and the spring hole 62 is used for installing the floating spring 3. When there is an installation deviation in the connector, an impact force will be generated at the place where there is an installation deviation when the connector is docked. The impact force drives the first connecting plate 7 to move. The movement of the first connecting plate 7 drives the floating spring 3 to compress and the floating pin 4 to float. The floating of the floating pin 4 produces floating compensation for the installation deviation to offset the impact of the installation deviation on the detection.
[0037] like Figure 2-Figure 5As shown, a spring mounting hole 71 is provided on the first connecting plate 7, and the end of the floating spring 3 away from the spring hole 62 is fastened to the spring mounting hole 71. A pin mounting hole 72 is also provided on the first connecting plate 7, and the floating pin 4 is fastened to the pin mounting hole 72. A first scale 73 is also provided on the first connecting plate 7, and the digital part of the first scale 73 is provided on the upper surface of the first connecting plate 7, and the scale part of the first scale 73 is provided on the surface of the first connecting plate 7 facing the second connecting plate 9. The first connecting plate 7 is also provided with two rows of several first connecting holes 74, and two of the two rows of several first connecting holes 74 are connected to the test connecting block 8.
[0038] The spring mounting hole 71 is used for installing the floating spring 3, and the pin mounting hole 72 is used for installing the floating pin 4. The connection position of the test connection block 8 is determined by the numbers and scale parts of the first scale 73 to reduce the occurrence of installation deviation. Different first connection holes 74 are connected by two test connection blocks 8 to clamp connectors of different lengths.
[0039] like Figure 4 As shown, the test connection block 8 is provided with a plate connection hole 81. There are two plate connection holes 81. The two plate connection holes 81 connected to the first connection plate 7 are fastened to the first connection hole 74 by bolts, and the two plate connection holes 81 connected to the second connection plate 9 are fastened to the second connection plate 9.
[0040] The board connection hole 81 is used to install and fix the test connection block 8. The test connection block 8 connected to the first connection plate 7 installs and fixes the test connection block 8 and the first connection plate 7 through the board connection hole 81 and the first connection hole 74. The test connection block 8 connected to the second connection plate 9 installs and fixes the test connection block 8 and the second connection plate 9 through the board connection hole 81.
[0041] like Figure 4-Figure 5 As shown, the second connecting plate 9 is provided with a second scale 91, the digital part of the second scale 91 is provided on the upper surface of the second connecting plate 9, the scale part of the second scale 91 is provided on the surface of the second connecting plate 9 facing the first connecting plate 7, the position of the second scale 91 corresponds to the position of the first scale 73, and the second connecting plate 9 is further provided with two rows of a plurality of second connecting holes 92, two of the two rows of a plurality of second connecting holes 92 and the plate connecting hole 81 are fastened together by bolts.
[0042] Connectors of different lengths are clamped by connecting two test connection blocks 8 to different second connection holes 92. The connection position of the test connection block 8 is determined to correspond to the number part and scale part on the first scale 73 through the number part and scale part on the second scale 91. After confirming that the connectors clamped by the test connection blocks 8 on the second connection plate 9 and the first connection plate 7 are correctly installed, the test is started.
[0043] like Figure 1-Figure 2 As shown, the driving cylinder 10 is equipped with a solenoid valve group and a time relay.
[0044] The working frequency of the electromagnetic valve group is controlled by the time relay, and the working frequency of the driving cylinder 10 is controlled by the electromagnetic valve group to realize repeated automatic docking detection.
[0045] The working principle of the present invention is as follows: the connection position of the test connection block 8 connected to the first connection plate 7 is determined by the numbers and scales of the first scale 73, and then the connection position of the test connection block 8 connected to the second connection plate 9 is determined according to the numbers and scales of the first scale 73, and a part of the connector of different lengths is clamped by connecting two test connection blocks 8 to different first connection holes 74, and the remaining part of the connector of different lengths is clamped by connecting two test connection blocks 8 to different second connection holes 92, and the connectors are docked multiple times by driving the cylinder 10. During the docking process, there is a deviation in the connector due to installation, which causes the alignment part to dock in advance. The driving cylinder 10 outputs the unchanged docking length, causing the deviation part to move and drive the first connection plate 7 to move. The first connection plate 7 drives the floating spring 3 to compress and the floating pin 4 to float. The floating of the floating pin 4 generates floating compensation for the installation deviation to offset the influence of the installation deviation on the detection, and the number of docking times and the service life of the connector are detected by multiple docking.
[0046] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A flexible docking detection device, characterized by: The docking detection device comprises a cylinder pad (1), a base plate (2), a floating spring (3), a floating pin (4), a reinforcing rib (5) and a fixed plate (6); the cylinder pad (1) and the base plate (2) are fastened together, the base plate (2) and the fixed plate (6) are fastened together, the base plate (2) and the reinforcing rib (5) are fastened together, one end of the floating spring (3) is fastened together with the fixed plate (6), the floating pin (4) is connected to the fixed plate (6), and the reinforcing rib (5) and the fixed plate (6) are fastened together.
2. The flexible docking detection device according to claim 1, characterized in that: The docking detection device further comprises a first connecting plate (7), a test connecting block (8), a second connecting plate (9) and a driving cylinder (10); the cylinder pad (1) and the driving cylinder (10) are fastened together; the floating spring (3) is fastened together with the first connecting plate (7) at one end away from the fixed plate (6); the floating pin (4) passes through the inside of the floating spring (3) and is connected to the first connecting plate (7); there are four test connecting blocks (8); the first connecting plate (7) is connected to two adjacent test connecting blocks (8); two test connecting blocks (8) are respectively provided at the opposite ends of the first connecting plate (7) and the second connecting plate (9); the second connecting plate (9) is connected to the two adjacent test connecting blocks (8); and the second connecting plate (9) is fastened together with the output end of the driving cylinder (10).
3. The flexible docking detection device according to claim 1, characterized in that: The fixed plate (6) is provided with a pin hole (61) and a spring hole (62), the pin hole (61) and the spring hole (62) are communicated, one end of the floating spring (3) is fastened to the spring hole (62), the end of the floating spring (3) away from the spring hole (62) is connected to the first connecting plate (7), the floating pin (4) and the pin hole (61) are slidably connected, the step surface of the floating pin (4) is larger than the hole surface of the pin hole (61), and the floating pin (4) passes through the pin hole (61) and the spring hole (62) and is fastened to the first connecting plate (7).
4. The flexible docking detection device according to claim 2, characterized in that: The first connecting plate (7) is provided with a spring mounting hole (71), and one end of the floating spring (3) away from the spring hole (62) is fastened to the spring mounting hole (71). The first connecting plate (7) is also provided with a pin mounting hole (72), and the floating pin (4) is fastened to the pin mounting hole (72). The first connecting plate (7) is also provided with a first scale (73), and the digital part of the first scale (73) is provided on the upper surface of the first connecting plate (7), and the scale part of the first scale (73) is provided on the surface of the first connecting plate (7) facing the second connecting plate (9). The first connecting plate (7) is also provided with two rows of a plurality of first connecting holes (74), and two of the first connecting holes (74) in the two rows of a plurality of first connecting holes (74) are connected to the test connecting block (8).
5. The flexible docking detection device according to claim 4, characterized in that: The test connection block (8) is provided with a plate connection hole (81), and there are two plate connection holes (81). The two plate connection holes (81) connected to the first connection plate (7) are fastened to the first connection hole (74) by bolts, and the two plate connection holes (81) connected to the second connection plate (9) are fastened to the second connection plate (9).
6. The flexible docking detection device according to claim 5, characterized in that: The second connecting plate (9) is provided with a second scale (91), the digital portion of the second scale (91) is provided on the upper surface of the second connecting plate (9), the scale portion of the second scale (91) is provided on the surface of the second connecting plate (9) facing the first connecting plate (7), the position of the second scale (91) corresponds to the position of the first scale (73), and the second connecting plate (9) is further provided with two rows of a plurality of second connecting holes (92), wherein two of the second connecting holes (92) and the plate connecting hole (81) are fastened together by bolts.
7. The flexible docking detection device according to claim 2, characterized in that: The driving cylinder (10) is equipped with a solenoid valve group and a time relay.