Tool clamp used for compression joint of compact connecting wire harness
By designing a fixture for compact wiring harnesses, the problem of uneven force caused by manual crimping is solved, uniform force and efficient crimping are achieved, and the reliability and conductivity of the wiring harness connectors are ensured.
Patent Information
- Application Number
- CN202422787795.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing compact wiring harness connectors lack crimping tools, and manual crimping results in uneven force, which may damage the insulation area or cause incomplete crimping of the wires, affecting product reliability and conductivity.
A tooling fixture for compact wiring harness crimping is designed, which includes a parallel clamp head and a wiring harness limit block. The limit groove matches the wiring harness connector, and uniform force crimping is achieved by pressing the parallel clamp body.
It realizes wire harness crimping with uniform force, ensures connection quality, avoids wire harness damage, and is simple to operate and low in cost.
Smart Images

Figure CN223390932U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of connection harness crimping for PCB applications, and in particular to a tooling fixture for compact connection harness crimping. Background Art
[0002] Currently, there are no corresponding crimping tools for compact wiring harness connectors used in the PCB industry, requiring manual crimping. However, manual crimping can result in uneven force distribution. Excessive force at the crimping point can damage the insulation area of the connecting wire, reducing product reliability. Excessive force can lead to incomplete crimping of the wire, resulting in poor internal conductivity. Therefore, a compact, single-pin crimping fixture is needed to ensure the quality of crimped connectors during production.
[0003] It should be noted that the above content belongs to the technical knowledge scope of the inventor. Since the technical content in this field is vast and too complicated, the above content of this application does not necessarily constitute prior art. Utility Model Content
[0004] 1. Technical problems to be solved by the utility model:
[0005] The utility model provides a tooling fixture for crimping a compact connecting wire harness, so as to solve the technical problems existing in the above-mentioned background technology.
[0006] 2. Technical solution:
[0007] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is: a tooling fixture for crimping compact connection harnesses, comprising a parallel pliers head, a wiring harness limit block connected to the inner side of the parallel pliers head, a limit slot provided on the wiring harness limit block, the size of the limit slot matching the size of the compact connection harness connector to be crimped, when the device is working, the parallel pliers head is installed on the parallel pliers body, the parallel pliers body adopts the existing technology, which will not be elaborated here, the parallel pliers body can ensure that the two parallel pliers heads remain parallel, close and separated when pressed, after the wiring harness limit block is connected to the parallel pliers head, the wiring harness connector to be crimped can be placed in the side limit slot, and finally the crimping operation of the wiring harness connector can be completed by pressing the parallel pliers body.
[0008] Furthermore, a first threaded hole is opened on at least one parallel surface of the parallel clamp head, and a second threaded hole is correspondingly opened on the wiring harness limit block.
[0009] Furthermore, there is at least one first threaded hole.
[0010] Furthermore, the wiring harness limit block is made of aluminum alloy.
[0011] Furthermore, there is thread locking glue in the second threaded hole.
[0012] Furthermore, the transverse dimension of the limiting groove corresponds to the transverse dimension of the wiring harness connector.
[0013] Furthermore, the vertical dimension of the limit groove corresponds to the vertical dimension of the wire harness connector after crimping.
[0014] Furthermore, the limiting grooves are symmetrically arranged at both ends of the wiring harness limiting block.
[0015] Furthermore, the inner side of the parallel clamp head is fixedly connected to the wiring harness limit block.
[0016] 3.Beneficial effects:
[0017] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:
[0018] The utility model has a reasonable design, the device is installed on the parallel clamp body, the production cost is low, and it can be produced and used in batches;
[0019] The pressure receiving area is on the parallel surface of the parallel clamp, and the force is evenly distributed to ensure a good crimping effect;
[0020] The limiting groove has limiting measures, which will not cause damage to the connecting harness due to excessive force. It has a simple structure and is easy to operate.
[0021] It should be noted that the structures not introduced in the present invention do not involve the design points and improvement directions of the present invention, and are the same as the existing technology or can be implemented by using the existing technology, so they are not described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural diagram of the utility model;
[0023] Figure 2 This is a schematic diagram of the explosion structure of the utility model;
[0024] Figure 3 This is a schematic structural diagram of the wiring harness limit block of the present utility model;
[0025] Figure 4 It is a schematic diagram of the state before and after crimping of the utility model.
[0026] Reference numerals:
[0027] 1. Parallel clamp head; 2. Wire harness limit block; 3. Limit slot; 4. Wire harness connector; 5. First threaded hole; 6. Second threaded hole. DETAILED DESCRIPTION
[0028] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0031] In this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," "provided with," "provided on," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances. Example
[0032] Refer to the attached Figure 1-4, a tooling fixture for compact connection harness crimping, comprising a parallel pliers head 1, a wire harness limit block 2 connected to the inner side of the parallel pliers head 1, a limit slot 3 being provided on the wire harness limit block 2, the size of the limit slot 3 matching the size of the compact connection harness connector 4 to be crimped, when the device is working, the parallel pliers head 1 is installed on the parallel pliers body, and the parallel pliers body adopts the existing technology, which will not be described here, and the parallel pliers body can ensure that the two parallel pliers heads 1 remain parallel, close and separated when pressed, and after the wire harness limit block 2 is connected to the parallel pliers head 1, the wire harness connector 4 to be crimped can be placed in the limit slot 3 on the side, and finally the crimping operation of the wire harness connector 4 can be completed by pressing the parallel pliers body.
[0033] A first threaded hole 5 is provided on at least one parallel surface of the parallel pliers 1, and a second threaded hole 6 is correspondingly provided on the wire harness limit block 2. In this embodiment, the first threaded hole 5 and the second threaded hole 6 can be connected by screws to complete the connection between the wire harness limit block 2 and the parallel pliers 1. It should be noted that only the more conventional threaded connection method is cited here. The connection between the wire harness limit block 2 and the parallel surface can also adopt common detachable connection methods such as snap connection, which all fall within the scope of protection of this application.
[0034] There is at least one first threaded hole 5 , and one first threaded hole 5 can meet the connection requirements and facilitate disassembly and assembly. Of course, it should be noted that in order to improve the stability of the connection, two or more first threaded holes 5 can also be set.
[0035] The wire harness limiting block 2 is made of aluminum alloy, which has a strong structure and low weight. It should be noted that the wire harness limiting block 2 can also be made of other materials.
[0036] The second threaded hole 6 contains thread locking glue to improve the connection stability between the wiring harness limit block 2 and the parallel clamp head 1 .
[0037] The transverse dimension of the limiting groove 3 corresponds to the transverse dimension of the wiring harness connector 4, ensuring that the wiring harness limiting block 2 in the limiting groove 3 does not move laterally, thereby improving the accuracy during crimping.
[0038] The vertical dimension of the limiting groove 3 corresponds to the vertical dimension of the wire harness connector 4 after crimping. After crimping, the wire harness limiting block 2 can be in a suitable position to ensure that the compact connection wire harness connector 4 is crimped normally.
[0039] The limiting grooves 3 are symmetrically arranged at both ends of the harness limiting block 2. Figure 3 , two wiring harness connectors 4 can be crimped at one time.
[0040] The inner side of the parallel clamp 1 is fixedly connected to the wire harness limiting block 2 , and the fixed connection can be welding or integrally formed, etc., to further improve the stability of the wire harness limiting block 2 .
[0041] The above-mentioned embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, which all fall within the scope of protection of the utility model. Therefore, the scope of protection of the utility model patent shall be based on the attached claims.
Claims
1. A fixture for crimping a compact wiring harness, characterized by: The invention comprises a parallel clamp head (1), wherein the inner side of the parallel clamp head (1) is connected to a wiring harness limiting block (2), and a limiting groove (3) is provided on the wiring harness limiting block (2), and the size of the limiting groove (3) matches the size of a compact wiring harness connector (4) to be crimped.
2. A fixture for crimping a compact wiring harness according to claim 1, characterized in that: A first threaded hole (5) is formed on at least one parallel surface of the parallel clamp (1), and a second threaded hole (6) is correspondingly formed on the harness limit block (2).
3. A fixture for crimping a compact wiring harness according to claim 2, characterized in that: At least one first threaded hole (5) is formed.
4. A fixture for crimping a compact wiring harness according to claim 1, characterized in that: The wiring harness limiting block (2) is made of aluminum alloy.
5. The fixture for crimping a compact wiring harness according to claim 2, characterized in that: The second threaded hole (6) contains thread locking glue.
6. The fixture for compact wiring harness crimping according to claim 1, characterized in that: The transverse dimension of the limiting groove (3) corresponds to the transverse dimension of the wiring harness connector (4).
7. The fixture for crimping a compact wiring harness according to claim 1, characterized in that: The vertical dimension of the limiting groove (3) corresponds to the vertical dimension of the wire harness connector (4) after crimping.
8. The fixture for crimping a compact wiring harness according to claim 1, characterized in that: The limiting grooves (3) are symmetrically arranged at both ends of the wiring harness limiting block (2).
9. The fixture for crimping a compact wiring harness according to claim 1, characterized in that: The inner side of the parallel clamp head (1) is fixedly connected to the wire harness limiting block (2).