Bypass flexible cable insulation laying rack
By designing an insulating laying rack suitable for bypass flexible cables, the problems of high terrain requirements and damage to ground objects during laying are solved, and the operating efficiency and connection convenience are improved.
Patent Information
- Application Number
- CN202422780436.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In the prior art, laying of bypass flexible cables has high requirements on terrain, is prone to damage to ground objects, and has low operation efficiency.
A bypass flexible cable insulation laying rack is designed, which includes an insulation support frame, a connector, an unfolding and fixing structure, a reinforcement structure, a spreading roller frame and an adjustable cable clamp. It is easy to carry and can adapt to the fixed connection of different wire diameters.
It reduces the requirements on terrain, reduces damage to ground objects, improves work efficiency and the convenience of fixed connection of flexible cables.
Smart Images

Figure CN223391006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric power operation, in particular to a bypass flexible cable insulation laying rack. Background Art
[0002] Currently, the integrated non-stop operation method for distribution networks balances power supply reliability with public needs, offering a new maintenance method and resolving the conflict between the difficulty of performing power outages for troubleshooting and the necessity of maintenance. While the integrated non-stop operation method has essentially achieved full-service maintenance capabilities at 10kV, it requires the use of bypass flexible cables. Currently, bypass flexible cables are laid using bypass flexible cable covers and moisture-proof canvas. However, in complex terrain such as farmland and green belts along the route, this can cause significant damage to crops and vegetation, increasing the cost of maintenance operations. With accelerating urbanization, the volume of bypass flexible cable laying operations is increasing, and with it, the use of cable insulation support frames. However, the standards and environmental requirements for on-site bypass flexible cable installation are high. To address this issue, a bypass flexible cable insulation support frame has been developed. Using this tool can reduce environmental damage at the worksite, reduce the need for cable covers and moisture-proof canvas, and conserve personnel energy. Utility Model Content
[0003] This utility model aims to address the shortcomings of existing technologies by proposing a bypass flexible cable insulation laying rack. This rack addresses issues such as damage to ground objects (crops, greenery, etc.) during live-line bypass flexible cable installation and high requirements for site topography, thereby improving the efficiency of bypass flexible cable installations. This technology offers the advantages of portability and adjustable fixed connection for flexible cables of varying diameters.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A bypass flexible cable insulation laying rack comprises a plurality of bypass flexible cable insulation support rack insulation round tubes and bypass flexible cable insulation support rack insulation rectangular tubes, the bypass flexible cable insulation support rack insulation rectangular tubes are grouped in pairs, one end of the bypass flexible cable insulation support rack insulation rectangular tubes in the same group are connected by a connector and can be rotated and folded, the bypass flexible cable insulation support rack insulation round tubes are connected by the connector, the other end of the bypass flexible cable insulation support rack insulation rectangular tube is provided with an anchoring structure, the side of the bypass flexible cable insulation support rack insulation rectangular tube is provided with an unfolding and fixing structure, a plurality of unfolding roller racks and adjustable cable clamps are arranged at intervals on the bypass flexible cable insulation support rack insulation round tube, and a reinforcement structure is provided at the middle and bottom of the bypass flexible cable insulation support rack insulation rectangular tube.
[0006] Preferably, the connecting part includes an insulating rectangular pipe joint 1 and an insulating rectangular pipe joint 2, and the insulating rectangular pipe joint 1 and the insulating rectangular pipe joint 2 are respectively connected to the insulating rectangular pipes of two bypass flexible cable insulation support frames in the same group. The insulating rectangular pipe joint 1 and the insulating rectangular pipe joint 2 are both rotatably connected to the same insulating rectangular pipe joint fixing flange, and the insulating rectangular pipe joint fixing flange is connected to the insulating circular tube of the topmost bypass flexible cable insulation support frame.
[0007] Preferably, the reinforcement structure includes an insulating round tube of the bypass flexible cable insulation support frame, and both ends of the insulating round tube of the bypass flexible cable insulation support frame are connected to the insulating rectangular tube of the bypass flexible cable insulation support frame through an insulating round tube fixing tube.
[0008] Preferably, the unfolded fixing structure includes a longitudinal horizontal fixing plate 1 and a longitudinal horizontal fixing plate 2 of different lengths distributed up and down, and a locking pin fixing flange coaxially arranged with the insulating round tube fixing cylinder and rotatably connected. A plurality of pin holes are provided on the longitudinal horizontal fixing plate 1 and the longitudinal horizontal fixing plate 2, and locking pins are provided in the pin holes. One end of the longitudinal horizontal fixing plate 1 is connected to one of the locking pin fixing flanges at the same height above by a bolt, and one end of the longitudinal horizontal fixing plate 2 is connected to one of the locking pin fixing flanges at the same height below, and the bolts connecting the longitudinal horizontal fixing plate 1 and the longitudinal horizontal fixing plate 2 are arranged on the opposite side.
[0009] Preferably, the spreading roller frame includes a spreading roller arm connected to the insulating round tube of the bypass flexible cable insulating support frame, the spreading roller arms are arranged in pairs, and a U-groove nylon roller is connected between the two spreading roller arms through a stud bolt.
[0010] Preferably, the adjustable cable clamp includes a lower clamping block connected to the insulating round tube of the bypass flexible cable insulation support frame, the lower clamping block is connected to the upper clamping block through a quick clamp, and arc grooves are provided on the opposite sides of the upper clamping block and the lower clamping block.
[0011] Preferably, the anchoring structure includes a ground foot connected to the lower end of the insulating rectangular tube of the bypass flexible cable insulation support frame, a steel bar is inserted into the ground foot, and a steel bar placement module for placing the steel bar is provided on the insulating rectangular tube of the bypass flexible cable insulation support frame.
[0012] Preferably, two insulating rectangular tubes of the bypass flexible cable insulating support frame on the same side are both provided with nylon directional wheels.
[0013] Compared with existing technologies, this utility model has the following advantages: it solves the problems of damaging ground objects (crops, green plants, etc.) during on-site laying of live bypass flexible cables and the high requirements for site terrain, thereby improving the efficiency of bypass flexible cable operations. This technology also offers the advantages of portability and adjustable fixed connection of flexible cables of different wire diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more specifically and intuitively illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0015] Figure 1 This is a schematic diagram of the combined structure proposed by the present utility model;
[0016] Figure 2 This is a schematic diagram of the expanded structure proposed by the utility model;
[0017] Figure 3 This is a schematic diagram of the adjustable cable clamp structure proposed by the utility model;
[0018] Figure 4 This is a structural schematic diagram of the unfolding roller frame proposed in the utility model.
[0019] In the figure: Insulated round tube 1 of bypass flexible cable insulation support frame, insulated rectangular tube 2 of bypass flexible cable insulation support frame, insulating rectangular tube joint 1 3, insulating rectangular tube joint 2 4, insulating rectangular tube joint fixing flange 5, longitudinal horizontal side fixing plate 1 6, longitudinal horizontal side fixing plate 2 7, locking pin 8, locking pin fixing flange 9, spreading roller frame 10, adjustable cable clamp 11, insulating round tube fixing tube 12, steel drill placement module 13, steel drill 14, anchor 15, nylon directional wheel 16, quick clamp 17, upper clamping block 18, lower clamping block 19, spreading roller arm 20, U-groove nylon roller 21, stud bolt 22. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] Reference Figure 1-4A bypass flexible cable insulation laying rack includes a bypass flexible cable insulation support rack insulation circular tube 1 and a bypass flexible cable insulation support rack insulation rectangular tube 2. The top assembly method of the bypass flexible cable insulation support rack is that one end of the two bypass flexible cable insulation support rack insulation rectangular tubes 2 are respectively fixed to the insulation rectangular tube joint 1 3 and the insulation rectangular tube joint 2 4, and the insulation rectangular tube joint fixing flange 5 passes through the insulation rectangular tube joint 1 3 and the insulation rectangular tube joint 2 4 and is fixed to the bypass flexible cable insulation support rack insulation circular tube 1. The two bypass flexible cable insulation support rack insulation rectangular tubes 2 can be expanded to an angle of up to 60 degrees with the insulation rectangular tube joint fixing flange 5 as the center.
[0022] The method of assembling the middle and end frames of the bypass flexible cable insulation laying rack is that the insulating round tube fixing tube 12 passes through the insulating round tube 1 of the bypass flexible cable insulation support rack and is fixed. One end of the insulating round tube fixing tube 12 with a flange is fixed to one side of the insulating rectangular tube 2 of the bypass flexible cable insulation support rack, and the other side is fixed with a locking pin fixing flange 9.
[0023] The method of assembling the frames on both sides of the bypass flexible cable insulation laying frame is as follows: the longitudinal horizontal side fixing plates 6 are fixed to the locking pin fixing flanges 9 on the insulating rectangular tube 2 (connected with the insulating rectangular tube joint 2 4) of the bypass flexible cable insulation support frame by bolts, and the longitudinal horizontal side fixing plates 2 7 are fixed to the locking pin fixing flanges 9 on the insulating rectangular tube 2 (connected with the insulating rectangular tube joint 3) of the bypass flexible cable insulation support frame by bolts, and the longitudinal horizontal side fixing plates can rotate around the locking pin fixing flanges 9.
[0024] When the bypass flexible cable insulation laying frame is merged, one end of the longitudinal horizontal two side fixing plates 6 is fixed to the locking pin fixing flange 9 on the bypass flexible cable insulation support frame insulation rectangular tube 2 (connected with the insulation rectangular tube joint 2 4) by bolts, and the other end is fixed to the same flexible cable insulation support frame insulation rectangular tube 2 by a locking pin 8.
[0025] One end of the two longitudinal horizontal fixing plates 7 is fixed to the locking pin fixing flange 9 on the insulating rectangular tube 2 (connected with the insulating rectangular tube joint 3) of the bypass flexible cable insulation support frame by bolts, and the other end is fixed to the locking pin fixing flange 9 on the insulating rectangular tube 2 of the same flexible cable insulation support frame by a locking pin 8.
[0026] When the bypass flexible cable insulation laying frame is folded and unfolded, one end of the longitudinal horizontal fixed plates 6 is fixed to the locking pin fixing flange 9 on the insulating rectangular tube 2 of the bypass flexible cable insulation support frame (connected with the insulating rectangular tube joint 2 4) by bolts, and the other end is fixed to the locking pin fixing flange 9 on the insulating rectangular tube 2 of the other flexible cable insulation support frame by a locking pin 8.
[0027] One end of the two longitudinal horizontal fixing plates 7 is fixed to the locking pin fixing flange 9 on the insulating rectangular tube 2 (connected with the insulating rectangular tube joint 3) of the bypass flexible cable insulation support frame by bolts, and the other end is fixed to the locking pin fixing flange 9 on the insulating rectangular tube 2 of another flexible cable insulation support frame by a locking pin 8.
[0028] Two spreading roller frames 10 and three adjustable cable clamps 11 are installed on the insulating circular tube 1 of the bypass flexible cable insulation support frame at the top of the bypass flexible cable insulation laying frame.
[0029] When the flexible cable needs to be dragged, it is placed on the unrolling roller frame 10, which is composed of an unrolling roller arm 20, a U-groove nylon roller 21, and a stud bolt 22. When the flexible cable needs to be fixed, it is placed on the adjustable cable clamp 11. The quick clamp 17 can be adjusted to accommodate different wire diameters. The adjustable cable clamp 11 is composed of the quick clamp 17, an upper clamping block 18, and a lower clamping block 19.
[0030] Four footings 15 are fixed to the insulating rectangular tube 2 of the bypass flexible cable insulation support frame at the bottom end of the bypass flexible cable insulation laying frame. Two nylon directional wheels 16 are fixed above the footings 15 of the insulating rectangular tube 2 of the bypass flexible cable insulation support frame, which are fixed to the longitudinal and horizontal fixing plates 7 on both sides. This makes it easy to carry even in conditions with high terrain requirements. Four steel bar placement modules 13 are installed above the nylon directional wheels 16. When the bypass flexible cable insulation laying frame is not in operation, four steel bar 14 are placed in the four steel bar placement modules 13. When the bypass flexible cable insulation laying frame is in operation, when the bypass flexible cable insulation laying frame is unfolded, the steel bar 14 is removed from the steel bar placement modules 13 and inserted through the holes in the footings 15 to secure the bypass flexible cable insulation laying frame.
[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A bypass flexible cable insulation laying rack, comprising a plurality of bypass flexible cable insulation support rack insulation round tubes (1) and bypass flexible cable insulation support rack insulation rectangular tubes (2), wherein the bypass flexible cable insulation support rack insulation rectangular tubes (2) are grouped in pairs, and characterized in that: One end of the bypass flexible cable insulation support frame insulating rectangular tube (2) is connected by a connector and is rotated and folded, the bypass flexible cable insulation support frame insulating round tube (1) is connected to the connector, the other end of the bypass flexible cable insulation support frame insulating rectangular tube (2) is provided with an anchoring structure, the side of the bypass flexible cable insulation support frame insulating rectangular tube (2) is provided with an unfolding fixing structure, a plurality of unfolding roller frames (10) and adjustable cable clamps (11) are arranged at intervals on the bypass flexible cable insulation support frame insulating round tube (1), and a reinforcement structure is provided in the middle and bottom of the bypass flexible cable insulation support frame insulating rectangular tube (2).
2. A bypass flexible cable insulation laying rack according to claim 1, characterized in that: The connecting piece comprises an insulating rectangular pipe joint 1 (3) and an insulating rectangular pipe joint 2 (4), wherein the insulating rectangular pipe joint 1 (3) and the insulating rectangular pipe joint 2 (4) are respectively connected to two insulating rectangular pipes (2) of the insulating support frame of the bypass flexible cable in the same group, and the insulating rectangular pipe joint 1 (3) and the insulating rectangular pipe joint 2 (4) are both rotatably connected to the same insulating rectangular pipe joint fixing flange (5), and the insulating rectangular pipe joint fixing flange (5) is connected to the insulating circular pipe (1) of the uppermost insulating support frame of the bypass flexible cable.
3. A bypass flexible cable insulation laying rack according to claim 2, characterized in that: The reinforcement structure comprises a bypass flexible cable insulation support frame insulation round tube (1), both ends of which are connected to the bypass flexible cable insulation support frame insulation rectangular tube (2) via insulation round tube fixing cylinders (12).
4. A bypass flexible cable insulation laying rack according to claim 3, characterized in that: The unfolding fixing structure includes a longitudinal horizontal side fixing plate (6) and a longitudinal horizontal side fixing plate (7) of different lengths and distributed up and down, and a locking pin fixing flange (9) coaxially arranged with the insulating round tube fixing cylinder (12) and rotatably connected. The longitudinal horizontal side fixing plate (6) and the longitudinal horizontal side fixing plate (7) are both provided with a plurality of pin holes, and locking pins (8) are provided in the pin holes. One end of the longitudinal horizontal side fixing plate (6) is connected to one of the locking pin fixing flanges (9) at the same height above by a bolt, and one end of the longitudinal horizontal side fixing plate (7) is connected to one of the locking pin fixing flanges (9) at the same height below. The bolts connecting the longitudinal horizontal side fixing plate (6) and the longitudinal horizontal side fixing plate (7) are arranged on the opposite side.
5. A bypass flexible cable insulation laying rack according to claim 4, characterized in that: The spreading roller frame (10) comprises a spreading roller arm (20) connected to the insulating circular tube (1) of the bypass flexible cable insulating support frame. The spreading roller arms (20) are arranged in pairs, and a U-groove nylon roller (21) is connected between the two spreading roller arms (20) via a stud bolt (22).
6. A bypass flexible cable insulation laying rack according to claim 5, characterized in that: The adjustable cable clamp (11) comprises a lower clamping block (19) connected to the insulating circular tube (1) of the bypass flexible cable insulating support frame, the lower clamping block (19) being connected to the upper clamping block (18) via a quick clamp (17), and arc grooves are provided on opposite sides of the upper clamping block (18) and the lower clamping block (19).
7. The bypass flexible cable insulation laying rack according to claim 6, characterized in that: The anchoring structure comprises a foot (15) connected to the lower end of the insulating rectangular tube (2) of the bypass flexible cable insulation support frame, a steel chisel (14) being inserted into the foot (15), and a steel chisel placement module (13) for placing the steel chisel (14) is provided on each of the insulating rectangular tubes (2) of the bypass flexible cable insulation support frame.
8. The bypass flexible cable insulation laying rack according to claim 7, characterized in that: The two insulating rectangular tubes (2) of the bypass flexible cable insulating support frame on the same side are both provided with nylon directional wheels (16).