Flamed surface imitating coating spraying equipment
The mechanical automation spraying of the imitation fire-burned surface paint spraying equipment solves the problems of poor spraying effect and low efficiency caused by manual spraying, and achieves efficient and stable paint spraying effect and cost control.
Patent Information
- Application Number
- CN202422504043.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing production of imitation fire-burned surface building materials mainly relies on manual spraying, which results in poor spraying effect, inability to achieve high-efficiency production, and high costs.
The imitation fire-burned surface paint spraying equipment is used, including a rack, a storage table, a processing module, a spray rack and a reflow tank. The mechanical automation structure is used for spraying, and the calibration parts are combined to ensure the spraying accuracy and quality consistency.
The standardized spraying process of imitation fire-burned surface coatings has been achieved, which has improved production efficiency and product quality consistency and reduced production costs.
Smart Images

Figure CN223393648U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint spraying equipment, in particular to a fire-simulating surface paint spraying equipment. Background Art
[0002] At present, while architectural coatings are developing towards high performance, multifunctionality and environmental protection, they are increasingly pursuing the aesthetics of coatings, that is, high decorativeness. Textured coatings, with their ever-changing three-dimensional textures and multiple choices of personalized combinations, vividly show a unique spatial perspective. Textured coatings are light in weight, radiation-free, natural and environmentally friendly, with realistic effects. They can replace materials such as stone or exterior wall tiles. Among them, imitation fire-burned surfaces are one of the categories that are popular in the market because of their uniform and rich concave and convex texture. This type of product is mainly made by spraying imitation fire-burned surface coating on the surface.
[0003] At present, when spraying imitation fire-burned surface coatings on building materials such as exterior wall tiles or exterior wall decorative panels, it is mainly done manually on the substrate with the help of a spray gun. The skills required of the operators are relatively high. Inexperienced workers may not be able to control the specific operation details such as spraying amount, spraying path and technique, resulting in poor spraying effect. In addition, this method that mainly relies on manual operation cannot be standardized on a large scale, and is often limited by low processing efficiency, resulting in high production costs. Utility Model Content
[0004] The utility model provides a fire-imitation surface coating device, which is beneficial to solving the problem that some existing fire-imitation surface building materials mainly rely on manual spraying during production and processing, and cannot ensure stable product quality while taking into account high-efficiency production.
[0005] The utility model is achieved in this way:
[0006] The imitation fire-burned surface paint spraying equipment includes a frame, a horizontal storage table is provided on the frame, a movable platform is provided on the side of the storage table, a processing module is provided on the movable platform, the bottom of the processing module is connected to the movable platform through a linear module, and the processing module can move back and forth along the movable platform on one side of the storage table. The processing module is provided with a spray rack extending to the top of the storage table, and the spray rack is provided with a spray pipe, the output end of the spray pipe faces the storage table and is provided with a nozzle, and the input end of the spray pipe is connected to the external paint tank through a pipe fitting and a pump body. The frame is located on the periphery of the storage table and is provided with a reflux groove for centralized recovery of overflow paint during processing.
[0007] Based on the above technical solution, the bottom of the frame is provided with height-adjustable supporting feet.
[0008] On the basis of the above technical solution, the storage platform includes a panel detachably connected to the rack, a collecting trough is provided below the panel, and a plurality of longitudinal through holes are evenly distributed on the panel.
[0009] On the basis of the above technical solution, the storage table is provided with a first calibration piece and a second calibration piece for initial positioning of the spray rack and positioning of the workpiece fixture respectively.
[0010] Based on the above technical solution, the first calibration piece and the second calibration piece are detachably connected to the storage table.
[0011] On the basis of the above technical solution, the storage platform has a rectangular outline, and the reflow trough includes four sections of inclined channels which are arranged around the storage platform and are connected end to end in sequence.
[0012] On the basis of the above technical solution, the inclined channel includes an inner baffle and an outer baffle, and the bottoms of the inner baffle and the outer baffle are connected by a transverse plate to form a slot structure with a longitudinal section profile of "U".
[0013] Based on the above technical solution, the inclined channel is detachably connected to the side wall of the frame.
[0014] Compared with the prior art, the present invention has at least the following advantages:
[0015] The utility model provides a frame with a storage table on the frame for accommodating the substrate to be sprayed, and a processing module that can move independently according to threshold parameters is provided on one side of the storage table. The processing module can drive the spray frame to spray the substrate on the storage table, and the mechanical automation structure is used to replace the existing manual operation method. It can not only standardize the spraying process of the imitation fire-burned surface paint and improve production efficiency, but also ensure product quality consistency, thereby meeting the needs of product market operation. A reflow groove is also provided on the periphery of the storage table to improve the cleanliness of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 Schematic diagram of the three-dimensional structure of a fire-simulating surface coating spraying device in one embodiment;
[0018] Figure 2 for Figure 1 A top view of
[0019] Figure 3 Schematic diagram of the internal structure of a spraying rack in one embodiment;
[0020] Figure 4 Schematic diagram of the structure of the inclined channel of the reflux trough.
[0021] Markings in the figure: 1. Frame; 11. Movable platform; 2. Storage table; 21. First calibration piece; 22. Second calibration piece; 3. Processing module; 4. Spray rack; 5. Reflow tank; 51. Inner baffle; 52. Outer baffle; 6. Spray pipe; 61. Nozzle. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the present invention.
[0023] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically specified.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0025] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0026] Combine Figures 1 to 4 This embodiment discloses a fire-imitation surface coating spraying device, which aims to solve the problem that some existing fire-imitation surface building materials mainly rely on manual spraying during production and processing, and cannot ensure stable product quality while taking into account high-efficiency production.
[0027] The spraying equipment specifically includes a frame 1, a storage table 2, a processing module 3, a spraying frame 4, a reflow tank 5 and a spraying pipe 6.
[0028] Frame 1 is assembled from aluminum alloy profiles and matching panels, primarily serving as a load-bearing support. Height-adjustable feet are installed at the bottom of frame 1, allowing for flexible leveling of the equipment after assembly. In other embodiments, frame 1 may also be equipped with wheels with brakes to facilitate movement of the equipment.
[0029] Frame 1 is equipped with a horizontal storage platform 2, which includes a panel that is removably connected to the frame 1. Below the panel is a collection trough, made of aluminum alloy, that serves as a storage structure to quickly collect paint that seeps down during spraying. The panel is evenly distributed with several longitudinal through-holes. In this embodiment, the storage platform 2 is made of wood, with a smooth surface and a glossy finish. The panel is bolted to the collection trough and frame 1, allowing for easy assembly and disassembly, and convenient cleaning and maintenance of the collection trough during maintenance.
[0030] The frame 1 is provided with a movable platform 11 on one side of the storage table 2, and a processing module 3 is provided on the movable platform 11. The bottom of the processing module 3 is connected to the movable platform 11 through a linear module. The processing module 3 can move back and forth along the movable platform 11 on one side of the storage table 2. The processing module 3 is also provided with a control chip, a pump body, and a solenoid valve, wherein the pump body and the solenoid valve are arranged on the spray pipe 6, which are used to connect and control the operating status of the spray rack 4. It is an existing technology, and its specific structure and working principle are not repeated here. Those skilled in the art can select and implement it from the existing technology according to actual operating conditions.
[0031] The processing module 3 is equipped with a spraying rack 4 extending above the storage platform 2. One end of the spraying rack 4 is connected to the main body of the processing module 3 by a fixed rod, and the other end is free. The spraying rack 4 is equipped with a spraying pipe 6. The output end of the spraying pipe 6 faces the storage platform 2 and is equipped with multiple nozzles 61. The nozzles 61 have a downward-facing, trumpet-shaped opening. The input end of the spraying pipe 6 is connected to an external paint tank via a pipe fitting and a pump body.
[0032] In order to ensure that the spraying operation has a relatively stable accuracy, the storage table 2 is provided with a first calibration part 21 and a second calibration part 22 for the initial positioning of the spray frame 4 and the positioning of the workpiece tooling, respectively. The first calibration part 21 and the second calibration part 22 are detachably connected to the storage table 2 through a bolt structure. The first calibration part 21 is a base structure, and the second calibration part 22 is a strip hole structure. When in use, when loading, the side of the second calibration part 22 is used to fit with the side plate of the substrate to be sprayed to achieve tooling positioning, ensuring that the position of the substrate has standardized processing stability. The spray frame 4 is reset to one side of the storage table 2 before operation, and the initial position positioning is achieved by the abutment of the first calibration part 21, thereby ensuring the accuracy of the subsequent spraying operation according to the threshold path parameters.
[0033] In addition, the frame 1 is provided with a reflow trough 5 on the periphery of the platform 2 for centralized recovery of the paint overflowing during the processing. The platform 2 is a rectangular outline, and the reflow trough 5 comprises four sections of inclined channels connected end to end around the platform 2. The inclined channels include an inner baffle 51 and an outer baffle 52, and the bottoms of the inner baffle 51 and the outer baffle 52 are connected by a horizontal plate, forming a slot structure with a longitudinal section profile of "U", combined with Figure 4 The inner baffle 51 is provided with a through hole for fitting the inclined channel to the side wall of the frame 1 with bolts. This detachable connection structure also facilitates the subsequent maintenance and replacement of the reflux channel 5.
[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. Fire-imitation surface coating spraying equipment, characterized in that, The invention comprises a frame (1), wherein a horizontal storage table (2) is provided on the frame (1), a movable platform (11) is provided on one side of the storage table (2), a processing module (3) is provided on the movable platform (11), the bottom of the processing module (3) is connected to the movable platform (11) through a linear module, and the processing module (3) can move back and forth along the movable platform (11) on one side of the storage table (2), and the processing module (3) is provided with a spraying frame (4) extending to the top of the storage table (2), and the spraying frame (4) is provided with a spraying pipe (6), the output end of the spraying pipe (6) faces the storage table (2) and is provided with a nozzle (61), and the input end of the spraying pipe (6) is connected to an external paint bin through a pipe fitting and a pump body, and the frame (1) is provided with a reflux groove (5) on the periphery of the storage table (2) for centrally recovering the paint overflowing during the processing.
2. The fire-simulating surface coating spraying equipment according to claim 1, characterized in that: The bottom of the frame (1) is provided with height-adjustable supporting feet.
3. The fire-simulating surface coating spraying equipment according to claim 1, characterized in that: The storage platform (2) comprises a panel detachably connected to the frame (1), a collecting trough is provided below the panel, and a plurality of longitudinal through holes are evenly distributed on the panel.
4. The fire-simulating surface coating spraying equipment according to claim 1, characterized in that: The storage platform (2) is provided with a first calibration piece (21) and a second calibration piece (22) for initial positioning of the spraying frame (4) and positioning of the workpiece fixture, respectively.
5. The fire-simulating surface coating spraying equipment according to claim 4, characterized in that: The first calibration piece (21) and the second calibration piece (22) are detachably connected to the storage table (2).
6. The fire-simulating surface coating spraying equipment according to claim 1, characterized in that: The storage platform (2) has a rectangular outline, and the reflow groove (5) comprises four sections of inclined grooves arranged around the storage platform (2) and connected end to end in sequence.
7. The fire-simulating surface coating spraying equipment according to claim 6, characterized in that: The inclined channel comprises an inner baffle (51) and an outer baffle (52), and the bottoms of the inner baffle (51) and the outer baffle (52) are connected by a transverse plate to form a slot structure with a longitudinal section profile of "U".
8. The fire-simulating surface coating spraying equipment according to claim 7, characterized in that: The inclined channel is detachably connected to the side wall of the frame (1).