Scraper slag flushing device of slag salvaging machine

The K-type scraper is fully flushed by combining the water collection tube design with spraying and water curtain jets, solving the problem of incomplete flushing of the scraper of the slag scoop machine, achieving efficient cleaning of residual slag, and reducing equipment wear and operating costs.

CN223393923UActive Publication Date: 2025-09-30SHIHLIEN CHEM IND (JIANSU) CO LTD
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Patent Information

Application Number
CN202422184257.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-30
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing K-type scraper of the slag remover is not thoroughly flushed, resulting in a large amount of coal slag remaining, affecting the operation of mechanical parts.

Method used

The water collecting cylinder design is adopted, combining the spray type and water curtain type jet mode. The K-type scraper is fully flushed by the side water jet flow and the vertical water curtain flow. The jet angle can be adjusted. The water collecting cylinder can be rotated to adapt to the shaking of the scraper. The water collecting cylinder is detachable to clean scale and impurities.

Benefits of technology

It can effectively clean the residual slag on the K-type scraper, improve the slag removal efficiency, reduce the wear of mechanical parts, and has a simple structure and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a slag flushing device for a slag salvaging scraper blade, which is used for cleaning a K-shaped scraper blade of a slag salvaging machine and comprises a water collecting cylinder, a slag flushing device and a slag flushing device, the water collecting cylinder supporting seats are arranged on the two sides of the water collecting cylinder and connected with the submerged chain conveyor frame, and a jet flow water outlet is formed in the bottom of the water collecting cylinder; two rows of jet water outlets are formed, and flushing water passes through the two rows of jet water outlets to form jet water flow on the side face and vertical water curtain flow at the bottom; wherein the water jet flow on the side face is directly sprayed into a groove of the K-shaped scraper blade, and the vertical water curtain flow completely flushes the K-shaped scraper blade. The spraying type and water curtain type combined jet flow mode is adopted, and the device is suitable for the K-type structural characteristics, obvious in effect, simple in structure, low in manufacturing cost and good in economic applicability.
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Description

Technical Field

[0001] The utility model relates to the field of coal chemical gasification devices, in particular to a slag scraper slag flushing device. Background Art

[0002] The Texaco coal chemical gasification unit uses liquid slag removal. After the slag water enters the slag pool, the scraper's scraper removes the solid slag into the hopper, achieving solid-liquid separation. Driven by a chain, the scraper carries the solid slag upward along an inclined surface into the upper part of the hopper. After the scraper flips, the slag falls into the hopper by its own weight. After the scraper flips, the chain continues to return to the slag pool for slag removal. Before the scraper flips into the slag pool water bath, the fine slag remaining on the upper part cannot be removed by its own weight, which affects the mechanical components during operation. The K-type scraper is particularly effective in slag removal. However, its structure also results in a large amount of slag remaining on the return trip after slag removal, which is more noticeable in the operation of the slag remover. The industry's response often uses spray-type flushing water, but the concave structure of the K-type scraper often does not rinse thoroughly, leaving a large amount of residue, which does not fundamentally solve the problem. Summary of the Invention

[0003] The utility model aims to provide a slag washing device for a scraper of a slag scooping machine, so as to solve the problem that the K-type scraper of the existing slag scooping machine cannot be washed thoroughly and a large amount of coal slag still remains.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: a slag scraper slag flushing device for cleaning the K-type scraper of a slag remover, characterized by comprising:

[0005] The water collecting drum is installed on the upper part where the K-type scraper passes;

[0006] The water collecting tube support base is arranged on both sides of the water collecting tube and connected to the slag scoop frame. The bottom of the water collecting tube is provided with a jet outlet.

[0007] There are two rows of jet outlets, and flushing water passes through the two rows of jet outlets to form side jet flows and a vertical water curtain flow at the bottom;

[0008] The side water jet flow is directly sprayed into the groove of the K-type scraper, and the vertical water curtain flow fully washes the K-type scraper.

[0009] Furthermore, a water inlet is provided on the water collecting cylinder, and the water collecting cylinder and the water inlet are connected by welding.

[0010] Furthermore, the water collecting cylinder and the water collecting cylinder support seat are clearance-fitted, and the water collecting cylinder can rotate radially.

[0011] Furthermore, the water collecting cylinder support seat is provided with a locking nut and a locking screw. When the angle of the water collecting cylinder is adjusted, it is fixed by the locking nut and the locking screw.

[0012] Furthermore, water collecting cylinder cleaning ports are provided on both sides of the water collecting cylinder for cleaning scale and impurities in the water collecting cylinder, and the water collecting cylinder and the water collecting cylinder cleaning ports are connected by flanges.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] First, this solution changes the spray-type flushing method to a jet method that combines spraying and water curtain, which is suitable for the characteristics of the K-type structure and has obvious effects. There are two jet outlets, with a 30° angle between them. The flushing water is sprayed out at a 30° angle through the two outlets, forming a side jet flow and a vertical water curtain flow at the bottom. The K-type scraper at the bottom is flushed by these two streams of water in turn. The side jet flow is directly sprayed into the groove of the K-type scraper at an angle to completely clean up the entrained residual residue. The vertical water curtain is to ensure that there are no dead angles in the cleaning. Because the scraper will swing a certain amount when passing the guide wheel during operation due to the chain. The scraper is installed on the chain, so the scraper will swing slightly with the chain. When the scraper swings, the angle of the K-type scraper will change.

[0015] Second, the water collecting tube of this solution can be radially rotated to adjust the water outlet angle, so as to adjust the flushing angle of the water jet on the K-type scraper, and the directional flushing effect on the K-type scraper is obvious.

[0016] Third, in this solution, water collection tube cleaning ports are set on both sides of the water collection tube to regularly clean the scale and impurities in the water collection tube. The water collection tube cleaning ports are flange-connected, which is easy to disassemble and maintain.

[0017] Fourth, this solution has a simple structure, low manufacturing cost and good economic applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a side sectional view of the utility model;

[0019] Figure 2 It is the main view of the present utility model.

[0020] In the figure; 1 water collecting cylinder, 2 jet water outlet, 3 water inlet, 4 water collecting cylinder cleaning port, 5 water collecting cylinder support seat, 6 locking nut, 7 locking screw, 8 K-type scraper. DETAILED DESCRIPTION

[0021] The present invention will be described in further detail below with reference to the accompanying drawings.

[0022] like Figure 1 and Figure 2As shown, a scraper slag flushing device for a slag scooping machine is used to clean the K-type scraper 8 of the slag scooping machine, comprising:

[0023] Water collecting drum 1, which is installed 500mm above the K-type scraper 8;

[0024] The water collecting tube support base 5 is arranged on both sides of the water collecting tube 1 and is connected to the slag scoop frame;

[0025] The bottom of the water collection tube 1 is equipped with jet outlets 2. There are two rows of jet outlets 2, with the central axis of the water collection tube 1 as the center. The jet outlets 2 form a 30° angle between them, forming side jet streams and a vertical water curtain flow at the bottom. The side jet streams are directly sprayed into the grooves of the K-type scraper, while the vertical water curtain flow fully washes the K-type scraper.

[0026] A water inlet 3 is provided on the water collecting cylinder 1, and the water collecting cylinder 1 and the water inlet 3 are connected by welding.

[0027] There is a clearance fit between the water collecting cylinder 1 and the water collecting cylinder support seat 5, and the water collecting cylinder 1 can rotate radially.

[0028] The water collecting tube support base 5 is provided with a locking nut 6 and a locking screw 7. When the water collecting tube 1 is adjusted to a good angle, it is fixed by the locking nut 6 and the locking screw 7.

[0029] Water collecting cylinder cleaning ports 4 are provided on both sides of the water collecting cylinder 1 for cleaning scale and impurities in the water collecting cylinder 1 . The water collecting cylinder 1 and the water collecting cylinder cleaning ports 4 are connected by flanges.

[0030] The above description is merely a description of the preferred embodiment of the present invention and does not limit the scope of the present invention. Without departing from the design principle of the present invention, various modifications and improvements made to the technical solution of the present invention by those skilled in the art should be included in the scope of protection determined by the claims of the present invention.

Claims

1. A slag scraper flushing device for cleaning the K-type scraper of a slag scraper, characterized in that: include: A water collecting drum (1) is installed on the upper part where the K-type scraper passes; The water collecting cylinder support base (5) is arranged on both sides of the water collecting cylinder (1) and is connected to the slag scooping machine frame. The bottom of the water collecting cylinder (1) is provided with a jet outlet (2); There are two rows of jet outlets (2), and flushing water passes through the two rows of jet outlets (2) to form side jet flows and a vertical water curtain flow at the bottom; The side water jet flow is directly sprayed into the groove of the K-type scraper, and the vertical water curtain flow fully washes the K-type scraper.

2. The scraper slag flushing device of a slag scooping machine according to claim 1, characterized in that: The water collecting cylinder (1) is provided with a water inlet (3), and the water collecting cylinder (1) and the water inlet (3) are connected in a welding manner.

3. The scraper slag flushing device of a slag scooping machine according to claim 1, characterized in that: There is a clearance fit between the water collecting cylinder (1) and the water collecting cylinder support seat (5), and the water collecting cylinder (1) can rotate radially.

4. The scraper slag flushing device of a slag scooping machine according to claim 3, characterized in that: The water collecting cylinder support seat (5) is provided with a locking nut (6) and a locking screw (7). When the water collecting cylinder (1) is adjusted to a desired angle, it is fixed by the locking nut (6) and the locking screw (7).

5. The scraper slag flushing device for a slag scooping machine according to claim 1, characterized in that: Water collecting cylinder cleaning ports (4) are provided on both sides of the water collecting cylinder (1) for cleaning scale and impurities in the water collecting cylinder (1). The water collecting cylinder (1) and the water collecting cylinder cleaning ports (4) are connected by flanges.