Numerical control oil cylinder inner wall high-speed copper melting special machine
By installing a dust collection and purification system in the high-speed copper melting machine on the inner wall of a CNC cylinder, the problems of copper oxide odor and dust during the copper melting process were solved, and safety and purity were improved.
Patent Information
- Application Number
- CN202422529513.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-19
AI Technical Summary
During the high-speed copper melting process on the inner wall of the cylinder, copper reacts with air to form copper oxide, which produces a pungent odor and dust that is difficult to clean, affecting the health of operators and the purity of the molten copper layer.
A special machine for high-speed copper melting on the inner wall of a CNC oil cylinder is designed. It is equipped with a dust collection head, an air inlet pipe, a pump body, a connecting pipe, a gas collecting box, a filter plate and an activated carbon adsorption plate to clean and purify the exhaust gas and dust in the copper melting process.
It effectively reduces the risk of operators inhaling dust and irritating gases, ensures the purity of the molten copper layer, keeps the working environment clean, avoids impurities from mixing, and improves the safety and quality of the copper melting process.
Smart Images
Figure CN223393977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper melting on the inner wall of an oil cylinder, in particular to a special machine for high-speed copper melting on the inner wall of a numerically controlled oil cylinder. Background Art
[0002] The CNC high-speed copper melting machine for the inner wall of the oil cylinder is a device specially designed for high-speed copper melting operations on the inner wall of the oil cylinder. This machine usually adopts advanced CNC technology. The copper material is heated to a molten state through a specific heating device. Then, the molten copper is evenly sprayed on the inner wall of the oil cylinder by high-speed spraying. The molten copper can be tightly bonded to the inner wall of the oil cylinder to form a strong coating, which improves the wear resistance and corrosion resistance of the oil cylinder.
[0003] At present, when the inner wall of the cylinder is melted at high speed, during the high-temperature melting process, the copper will react with oxygen in the air to generate copper oxide. The copper oxide will produce some pungent odors. Especially when the melting temperature is high, the oxidation reaction will be more intense and the odor will be more obvious. Operators are likely to inhale these gases into their bodies. At the same time, dust will be generated during the copper melting process. Due to the complex shape of the inner wall of the cylinder and the high temperature after the copper is melted, it is very difficult to clean it. Utility Model Content
[0004] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art, and to provide a special machine for high-speed copper melting on the inner wall of a CNC oil cylinder. By arranging a dust suction head, an air inlet pipe, a pump body, a connecting pipe, and an air collecting box, the waste gas and dust generated by the copper melting on the inner wall of the oil cylinder can be cleaned, thereby reducing the risk of operators inhaling dust and irritating gases. Timely cleaning of waste gas and dust can avoid the mixing of impurities in the subsequent copper melting process, ensure the purity of the molten copper layer, and reduce the impact of dust and impurities on the molten copper. In addition, by arranging a first filter plate, a second filter plate, and an activated carbon adsorption plate, the waste gas can be filtered and purified to keep the air in the working environment clean.
[0005] To achieve the above-mentioned objectives, the utility model also provides a special machine for high-speed copper melting on the inner wall of the above-mentioned CNC oil cylinder, including: a box body and an exhaust gas cleaning assembly, the top inner wall of the box body is fixedly connected with a fixed rod, an electric slide is provided inside the fixed rod, the inner surface of the electric slide is slidably connected with a slider, the lower surface of the slider is fixedly connected with a telescopic rod, and the exhaust gas cleaning assembly includes a dust collection head, an air intake pipe, a pump body, a connecting pipe, and an air collecting box, the lower end of the telescopic rod is fixedly connected to the dust collection head, the right surface of the dust collection head is fixedly connected to the air intake pipe, the end of the air intake pipe away from the dust collection head is fixedly connected to the pump body, the upper surface of the pump body is fixedly connected to the connecting pipe, the inner surface of the air collecting box is fixedly connected with a first filter plate, the inner surface of the air collecting box is fixedly connected with a second filter plate, and the inner surface of the air collecting box is fixedly connected with an activated carbon adsorption plate.
[0006] According to the CNC oil cylinder inner wall high-speed copper melting machine, the end of the connecting pipe away from the pump body is fixedly connected to the gas collecting box, and a valve is provided inside the air inlet pipe to prevent gas backflow.
[0007] According to the CNC oil cylinder inner wall high-speed copper melting machine, the lower surface of the pump body is fixedly connected to the box body, the lower surface of the air collecting box is fixedly connected to the box body, and the pump body and the lower surface of the air collecting box are connected to the box body to make the structure more stable.
[0008] According to the CNC oil cylinder inner wall high-speed copper melting machine, the air intake pipe is made of a plastic hose, and the air intake pipe passes through the interior of the box. The air intake pipe made of the plastic hose is not affected when the height position of the vacuum head moves.
[0009] According to the CNC oil cylinder inner wall high-speed copper melting machine, the right inner wall of the box is fixedly connected to a cylinder, and the output end of the cylinder is fixedly connected to a copper melting assembly. By starting the cylinder to drive the copper melting assembly to move, the use position of the copper melting assembly can be adjusted.
[0010] According to the special machine for high-speed copper melting on the inner wall of a CNC oil cylinder, the pump body and the cylinder are electrically connected to an external power supply, and an exhaust pipe is fixedly connected to the right surface of the air collecting box. The exhaust gas and dust generated by copper melting are cleaned and purified through the first filter plate, the second filter plate and the activated carbon adsorption plate, and then discharged through the exhaust pipe.
[0011] According to the CNC oil cylinder inner wall high-speed copper melting machine, the interior of the box body is hinged with a sliding door, and the interior of the sliding door is provided with an observation window through which the interior of the box body can be observed.
[0012] According to the CNC oil cylinder inner wall high-speed copper melting machine, the electric slide and the telescopic rod are both electrically connected to an external power supply.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model of a CNC oil cylinder inner wall high-speed copper melting machine;
[0016] Figure 2 This is a cross-sectional view of the box of the utility model of the CNC oil cylinder inner wall high-speed copper melting machine;
[0017] Figure 3 This is a partial structural diagram of the utility model of a CNC oil cylinder inner wall high-speed copper melting machine;
[0018] Figure 4 This is a cross-sectional view of the air collecting box of the utility model of the CNC oil cylinder inner wall high-speed copper melting machine.
[0019] Legend:
[0020] 1. Box body; 2. Fixed rod; 3. Electric slide; 4. Slider; 5. Telescopic rod; 6. Cleaning head; 7. Inlet pipe; 8. Pump body; 9. Connecting pipe; 10. Gas collecting box; 11. Valve; 12. First filter plate; 13. Second filter plate; 14. Activated carbon adsorption plate; 15. Exhaust pipe; 16. Cylinder; 17. Copper melting assembly; 18. Sliding door; 19. Observation window; 20. Exhaust gas cleaning assembly. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0022] Reference Figure 1-4 , the utility model embodiment of the CNC oil cylinder inner wall high-speed copper melting machine, including: a box body 1 and an exhaust gas cleaning component 20, the top inner wall of the box body 1 is fixedly connected with a fixed rod 2, the interior of the fixed rod 2 is provided with an electric slide 3, the inner surface of the electric slide 3 is slidably connected with a slider 4, the lower surface of the slider 4 is fixedly connected with a telescopic rod 5, the electric slide 3 and the telescopic rod 5 are both electrically connected to an external power supply, the exhaust gas cleaning component 20 includes a dust collector head 6, an air inlet pipe 7, a pump body 8, a connecting pipe 9, and an air collecting box 10, the lower end of the telescopic rod 5 is fixed to the dust collector head 6 Connection, the right surface of the vacuum head 6 is fixedly connected to the air inlet pipe 7, a valve 11 is provided inside the air inlet pipe 7, the material of the air inlet pipe 7 is a plastic hose, the air inlet pipe 7 passes through the inside of the box 1, the end of the air inlet pipe 7 away from the vacuum head 6 is fixedly connected to the pump body 8, the lower surface of the pump body 8 is fixedly connected to the box 1, the upper surface of the pump body 8 is fixedly connected to the connecting pipe 9, the end of the connecting pipe 9 away from the pump body 8 is fixedly connected to the air collecting box 10, the lower surface of the air collecting box 10 is fixedly connected to the box 1, and the right surface of the air collecting box 10 is fixedly connected with the air outlet pipe 15.
[0023] The inner surface of the gas collecting box 10 is fixedly connected to a first filter plate 12, the inner surface of the gas collecting box 10 is fixedly connected to a second filter plate 13, the inner surface of the gas collecting box 10 is fixedly connected to an activated carbon adsorption plate 14, the right inner wall of the box body 1 is fixedly connected to a cylinder 16, the pump body 8 and the cylinder 16 are electrically connected to an external power supply, the output end of the cylinder 16 is fixedly connected to a copper melting assembly 17, the interior of the box body 1 is hinged with a sliding door 18, and the interior of the sliding door 18 is provided with an observation window 19.
[0024] Working principle: When in use, the oil cylinder that needs to be melted copper is placed in the box body 1, and it is limited by the limit assembly, the sliding door 18 is closed, and the cylinder 16 is started to drive the copper melting assembly 17 to move to the inner wall of the oil cylinder. The inner wall of the oil cylinder is subjected to high-speed copper melting treatment by the copper melting assembly 17. After the treatment is completed, the valve 11 is opened and the pump body 8 is started. The exhaust gas generated in the box body 1 enters the air intake pipe 7 through the dust collection head 6, and enters the air collecting box 10 through the pump body 8 and the connecting pipe 9. The electric slide 3 is started to drive the slider 4, the telescopic rod 5, and the dust collection head 6 to move. The telescopic rod 5 is started to drive the dust collection head 6 to move downward, so that the dust collection port of the dust collection head 6 is aligned with the inner wall of the oil cylinder, and the pump body 8 is started. The dust generated by the copper melting in the box body 1 enters through the dust collection head 6, the air intake pipe 7, the pump body 8, and the connecting pipe 9. Inside the air collecting box 10, the dust and exhaust gas entering the air collecting box 10 are filtered twice through the first filter plate 12 and the second filter plate 13 to ensure that the dust in the exhaust gas is fully removed, and adsorbed by the activated carbon adsorption plate 14. The activated carbon adsorption plate 14 can effectively adsorb harmful substances in the exhaust gas and purify the exhaust gas. The purified exhaust gas is discharged through the outlet pipe 15 on the side of the air collecting box 10. This structure can clean the exhaust gas and dust generated by the molten copper on the inner wall of the cylinder, reducing the risk of operators inhaling dust and irritating gases. Timely cleaning of exhaust gas and dust can avoid the mixing of impurities in the subsequent copper smelting process, ensure the purity of the molten copper layer, reduce the impact of dust and impurities on molten copper, and can filter and purify the exhaust gas to keep the air in the working environment clean.
[0025] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. CNC cylinder inner wall high-speed copper melting machine, characterized by: include: The box body (1) and the exhaust gas cleaning assembly (20) are fixedly connected to the top inner wall of the box body (1), and an electric slide (3) is provided inside the fixed rod (2). The inner surface of the electric slide (3) is slidably connected to a slider (4), and the lower surface of the slider (4) is fixedly connected to a telescopic rod (5). The exhaust gas cleaning assembly (20) includes a dust collector head (6), an air inlet pipe (7), a pump body (8), a connecting pipe (9), and an air collecting box (10). The lower end of the telescopic rod (5) is connected to the suction pipe (6). The dust head (6) is fixedly connected, the right surface of the dust head (6) is fixedly connected to the air inlet pipe (7), the end of the air inlet pipe (7) away from the dust head (6) is fixedly connected to the pump body (8), the upper surface of the pump body (8) is fixedly connected to the connecting pipe (9), the inner surface of the air collecting box (10) is fixedly connected to the first filter plate (12), the inner surface of the air collecting box (10) is fixedly connected to the second filter plate (13), and the inner surface of the air collecting box (10) is fixedly connected to the activated carbon adsorption plate (14).
2. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 1 is characterized in that: One end of the connecting pipe (9) away from the pump body (8) is fixedly connected to the air collecting box (10), and a valve (11) is provided inside the air inlet pipe (7).
3. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 1 is characterized in that: The lower surface of the pump body (8) is fixedly connected to the box body (1), and the lower surface of the air collecting box (10) is fixedly connected to the box body (1).
4. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 1 is characterized in that: The air intake pipe (7) is made of a plastic hose, and the air intake pipe (7) passes through the interior of the box (1).
5. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 1 is characterized in that: The right inner wall of the box body (1) is fixedly connected to a cylinder (16), and the output end of the cylinder (16) is fixedly connected to a copper melting component (17).
6. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 5 is characterized in that: The pump body (8) and the cylinder (16) are both electrically connected to an external power source, and an air outlet pipe (15) is fixedly connected to the right surface of the air collecting box (10).
7. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 1 is characterized in that: A sliding door (18) is hingedly connected to the interior of the box body (1), and an observation window (19) is provided inside the sliding door (18).
8. The CNC oil cylinder inner wall high-speed copper melting machine according to claim 1 is characterized in that: The electric slide (3) and the telescopic rod (5) are both electrically connected to an external power source.