Powder metallurgy sintering oil immersion device
By designing an automated powder metallurgy sintering oil immersion device and using a motor to drive chains and rollers to achieve automated oil immersion and transmission of metallurgical parts, the problem of low production efficiency caused by manual intervention was solved, automated production and oil recycling were achieved, and production efficiency was improved.
Patent Information
- Application Number
- CN202422846866.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing powder metallurgy sintering devices require manual intervention during the oil immersion process, resulting in low production efficiency and insufficient automation.
An automated powder metallurgy sintering oil immersion device was designed, which included an oil immersion tank, a conveyor, a transmission mechanism, a pushing assembly, and a recovery assembly. The motor-driven chain drove the push plate and roller to realize the automated oil immersion and transmission of metallurgical parts. The oil on the metallurgical parts was collected through the through holes on the conveyor belt to realize the recovery and recycling of the oil.
It realizes fully automated oil immersion treatment of powder metallurgy parts, improves production efficiency, reduces oil waste, and enhances the degree of production automation.
Smart Images

Figure CN223394331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of powder metallurgy processing, in particular to a powder metallurgy sintering oil-immersion device. Background Art
[0002] Powder metallurgy is a material manufacturing technology that produces various metal materials, composite materials, and products by forming and sintering metal powder or a mixture of metal powder and non-metallic powder. Powder metallurgy products are widely used in the automotive, aviation, machinery, electronics and other fields. However, powder metallurgy products often require subsequent surface treatment after sintering to improve their corrosion resistance, wear resistance, and lubricity. Therefore, oil immersion treatment after sintering is an important process.
[0003] After searching, Chinese patent announcement number: CN220240054U discloses a powder metallurgy sintering oil immersion device, which belongs to the field of powder metallurgy technology. It includes a base, a support seat is provided on one side of the upper surface of the base, a connecting plate is provided on the front side of the support seat, a turntable is provided on the front side of the connecting plate, an actuator for driving the turntable is provided on the upper surface of the base, a plurality of through grooves are opened at equal angles on the turntable, and the inner walls of the through grooves are slidably connected to a slide seat, one side of the slide seat is connected to a guide wheel for rotation via a rotating shaft, a guide seat for guiding the guide wheel is provided at the bottom of the connecting plate, and a bearing member for placing the powder metallurgy part is provided on the bearing arm, and an oil storage tank is provided on the upper surface of the base. As a result, the powder metallurgy part can be continuously immersed in oil, which improves the efficiency of the oil immersion of the powder metallurgy part and reduces the labor intensity of the staff.
[0004] Although the above technology has reduced the workload of staff, manual intervention is still required for some operations, such as placing and removing powder metallurgy parts. Due to the different operating speeds and operating times of manual operations, it is difficult to accurately control the process, which leads to the fact that the entire production process often has poor connections, fails to fully realize automated production, and has low production efficiency. Therefore, a powder metallurgy sintering oil immersion device is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a powder metallurgy sintering oil immersion device, which aims to improve the problem in the above technology that "workers are still required to place and remove powder metallurgy parts, reducing production efficiency".
[0006] The transmission mechanism is a pair of transmission mechanisms, each of which is connected to the transmission mechanism by a chain, and the transmission mechanism is connected to the transmission mechanism by a chain.
[0007] As a further description of the above technical solution:
[0008] A pump body is provided on the rear surface of the oil immersion tank, a connecting pipe is fixedly connected to the right side of the pump body, a recovery component is provided on the right side of the oil immersion tank, the recovery component includes a collection frame, and a conveyor belt is provided on the upper part of the inner wall of the collection frame near the right side of the oil immersion tank.
[0009] As a further description of the above technical solution:
[0010] The top end of the push plate is slidably connected to a buffer plate, and the bottom end of the buffer plate is fixedly connected to a positioning plate.
[0011] As a further description of the above technical solution:
[0012] There are multiple groups of fixing plates and connecting rods, and the multiple groups of fixing plates and connecting rods are symmetrically arranged with the center line of the immersion oil tank as the symmetry axis, and the left and right sides of the inner wall of the immersion oil tank are both arranged as arc surfaces.
[0013] As a further description of the above technical solution:
[0014] The driven wheel is fixedly connected to the outer wall of another group of connecting rods. There are two groups of chains, and the two groups of chains are symmetrically arranged with the center line of the connecting rod as the symmetry axis. The right top of the oil immersion tank is arranged as an inclined surface near the right side of the arc surface.
[0015] As a further description of the above technical solution:
[0016] The push plates are fixedly connected between the two groups of chains and multiple groups of push plates are provided. The rotating rods and rollers are provided in multiple groups, and the multiple groups of rotating rods and rollers are arranged in parallel with each other.
[0017] As a further description of the above technical solution:
[0018] The outer wall of the conveyor belt is provided with a plurality of through holes, and the other end of the connecting pipe passes through and is fixedly connected to the rear surface of the collecting frame.
[0019] As a further description of the above technical solution:
[0020] The bottom end of the positioning plate is fixedly connected with a spring, the other end of the spring is fixedly connected to the bottom end of the inner wall of the push plate, and the positioning plate is slidably connected to the inner wall of the push plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the metallurgical parts are transferred to the oil immersion tank for oil immersion by a conveyor belt, and the chain is driven by a motor to move the push plate, so that the oil-immersed metallurgical parts in the oil immersion tank are moved to the right on the rotating rod and the roller for oil immersion at the same time. Then, after being transferred to the right side, they are pushed upward along the arc surface on the right side to the top, and then slide onto the transmission belt through the inclined surface on the right side of the top of the arc surface for transmission, so that the operation can be fully automated without manual operation, and the production efficiency is improved at the same time.
[0023] 2. In the utility model, a plurality of through holes are opened on the conveyor belt. After the metallurgical parts soaked in oil are transferred to the conveyor belt, the oil on the metallurgical parts falls downward through the through holes and falls along the through holes into the collection frame below the conveyor belt for collection, recovery and recycling. This can prevent the waste of oil on the metallurgical parts and further improve the automation effect and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of the overall device in the utility model;
[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of the connecting pipe in the present utility model;
[0026] Figure 3 This is a schematic cross-sectional view of the three-dimensional structure of the immersion oil tank of the present invention;
[0027] Figure 4 It is a schematic cross-sectional view of the three-dimensional structure of the push plate in the utility model.
[0028] Legend:
[0029] 1. Oil immersion tank; 2. Fixed plate; 3. Conveyor belt; 4. Conveyor belt; 5. Pump body; 21. Drive wheel; 22. Motor; 23. Driven wheel; 24. Connecting rod; 25. Push plate; 26. Spring; 27. Buffer plate; 28. Chain; 29. Rotating rod; 210. Roller; 211. Positioning plate; 31. Through hole; 32. Connecting pipe; 33. Collection frame. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figure 1 、 Figure 2 and Figure 3 The utility model provides an embodiment of a powder metallurgy sintering oil immersion device, comprising an oil immersion tank 1 for immersing metallurgical parts in oil, the oil immersion tank 1 can store oil, and a conveyor is provided on the left side of the oil immersion tank 1 to drive a conveyor belt 4 to transport the metallurgical parts into the oil immersion tank 1, and the inner wall of the conveyor is provided with a conveyor belt 4 that can transport the metallurgical parts into the oil immersion tank 1, and a transmission mechanism is provided at the top of the oil immersion tank 1, the transmission mechanism includes a transmission assembly that drives a push plate 25 to push the metallurgical parts and a pushing assembly that pushes the metallurgical parts, the transmission assembly includes a fixed plate 2 for providing support, the fixed plate 2 is fixedly connected to the upper end of the right front surface of the oil immersion tank 1, the fixed plate 2 is provided with multiple groups to support two groups of connecting rods 24, two groups of chains 28, two groups of transmission wheels 21 and two groups of driven wheels 23, the front surface of the fixed plate 2 is fixedly mounted with a motor 22 that drives the transmission wheel 21 to rotate, and the rear surface of the output shaft of the motor 22 is fixedly connected with a connecting rod 24 that connects the two groups of transmission wheels 21.
[0032] Furthermore, the front end of the connecting rod 24 is fixedly connected to a transmission wheel 21 near the rear of the fixed plate 2 for driving the chain 28 for transmission. The left side of the transmission wheel 21 is connected to a driven wheel 23 through the chain 28 for driving the chain 28 to drive the transmission. The pushing assembly includes a push plate 25 that pushes the metallurgical part to the right for oil immersion and then pushes it out along the arc surface. The bottom of the inner wall of the oil immersion tank 1 is rotatably connected to a roller 210, and the bottom of the inner wall of the oil immersion tank 1 is rotatably connected to a rotating rod 29 near the upper left of the roller 210. A group of rotating rods 29 is arranged above the two groups of rollers 210, so that the metallurgical part can be stably supported by the rolling of multiple groups of rollers 210 and multiple groups of rotating rods 29, while reducing the friction of the metallurgical part movement and improving the transmission effect.
[0033] Reference Figure 1 、 Figure 2 and Figure 3A pump body 5 is provided on the rear surface of the oil immersion tank 1, and a filter box is provided on the left side of the pump body 5, through which the oil can be transferred into the filter box for filtration. A connecting pipe 32 connecting the collecting frame 33 and the pump body 5 is fixedly connected to the right side of the pump body 5. A recovery component is provided on the right side of the oil immersion tank 1, and the recovery component includes a collecting frame 33 that can collect the oil dropped from the conveyor belt 3. The upper part of the inner wall of the collecting frame 33 is close to the right side of the oil immersion tank 1 with a conveyor belt 3 that continues to transport the metallurgical parts after being immersed in oil backward.
[0034] Reference Figure 2 、 Figure 3 and Figure 4 The top end of the push plate 25 is slidably connected to a buffer plate 27 that can prevent the metallurgical parts from being squeezed and stuck, and the bottom end of the buffer plate 27 is fixedly connected to a positioning plate 211 that supports the buffer plate 27.
[0035] Reference Figure 1 、 Figure 2 and Figure 3 There are multiple groups of fixed plates 2 and connecting rods 24, and the multiple groups of fixed plates 2 and connecting rods 24 are symmetrically arranged with the center line of the oil immersion tank 1 as the axis of symmetry, which can effectively provide support. The left and right sides of the inner wall of the oil immersion tank 1 are set to arcuate surfaces, which can facilitate the metallurgical parts to slide down and move out. The driven wheel 23 is fixedly connected to the outer wall of another group of connecting rods 24, and two groups of chains 28 are set. The two groups of chains 28 drive multiple groups of push plates 25 to move. The right top of the right side of the oil immersion tank 1 near the right side of the arcuate surface is set to an inclined surface. Setting it as an inclined surface can facilitate the metallurgical parts to slide down along the inclined surface to be transmitted to the conveyor belt 3.
[0036] Furthermore, the push plate 25 is fixedly connected between the two groups of chains 28 and multiple groups of push plates 25 are provided. The multiple groups of push plates 25 can effectively push the metallurgical parts to be immersed in oil. There are multiple groups of rotating rods 29 and rollers 210, and the multiple groups of rotating rods 29 and rollers 210 are arranged in an array with each other. The arrangement can effectively support the metallurgical parts while reducing the friction of the metallurgical parts, thereby improving the transmission effect. The outer wall of the conveyor belt 3 is provided with a through hole 31 and multiple groups are provided. The other end of the connecting pipe 32 passes through and is fixedly connected to the rear surface of the collecting frame 33. The oil on the metallurgical parts can be dropped downward along the through hole 31 into the collecting frame 33 through the through hole 31, thereby effectively collecting the oil on the metallurgical parts.
[0037] Reference Figure 1 、 Figure 3 and Figure 4The bottom end of the positioning plate 211 is fixedly connected to a spring 26, and the other end of the spring 26 is fixedly connected to the bottom end of the inner wall of the push plate 25. The positioning plate 211 is slidably connected to the inner wall of the push plate 25. When the metallurgical part squeezes the buffer plate 27, it drives the positioning plate 211 to move and squeeze the spring 26, preventing the metallurgical part from being directly stuck, thereby improving flexibility.
[0038] Working principle: When in use, first connect the external power supply and switch to the electrical equipment in the device, and convey the metallurgical parts through the conveyor belt 4. After being conveyed to the left top of the oil immersion tank 1, it falls downward along the arc surface of the oil immersion tank 1 to the top of the roller 210 and the rotating rod 29 in the oil immersion tank 1. The metallurgical parts can be immersed in oil by storing oil in the oil immersion tank 1. At this time, the motor 22 is started to drive the connecting rod 24 and the transmission wheel 21 to rotate, and the transmission wheel 21 drives the chain 28 and the motor 22 to transmit, and the chain 28 drives the push plate 25 to move. The metallurgical parts are pushed to the right by moving the push plate 25 at the bottom, and the metallurgical parts move along the top of the roller 210 and the rotating rod 29. The multiple sets of rollers 210 and the rotating rod 29 can reduce the friction with the metallurgical parts, thereby improving the transmission efficiency. When it is pushed to the right side of the oil immersion tank 1, the right inner wall of the oil immersion tank 1 is set as an arc surface, and it can continue to push upward along the arc surface. After being pushed to the top of the right side, it moves to the right and slides downward along the inclined surface on the right side to the conveyor belt 3, and the metallurgical parts that have fallen and been immersed in oil are transmitted through the conveyor belt 3.
[0039] Furthermore, by opening a plurality of through holes 31 on the outer wall of the conveyor belt 3, the oil dripping from the metallurgical parts can continue to drip downwards into the collecting frame 33 for collection, so that the oil on the metallurgical parts can be pre-treated. At the same time, the oil is collected and transferred to the pump body 5 through the connecting pipe 32, and then further transferred to the filter box for filtration, which facilitates collection, recovery and recycling, thereby preventing the waste of oil on the metallurgical parts and further improving the automation effect and production efficiency. At this time, the metallurgical parts can be immersed in oil and transferred, which can be fully automated and does not require manual operation, thereby improving production efficiency.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A powder metallurgy sintering oil immersion device, comprising an oil immersion tank (1), characterized in that: A conveyor is provided on the left side of the oil immersion box (1), and a conveyor belt (4) is provided on the inner wall of the conveyor. A transmission mechanism is provided on the top of the oil immersion box (1), and the transmission mechanism includes a transmission component and a pushing component. The transmission component includes a fixed plate (2), the fixed plate (2) is fixedly connected to the upper end of the right front surface of the oil immersion box (1), a motor (22) is fixedly installed on the front surface of the fixed plate (2), a connecting rod (24) is fixedly connected to the rear surface of the output shaft of the motor (22), a front end of the connecting rod (24) is fixedly connected to a transmission wheel (21) near the rear of the fixed plate (2), and the left side of the transmission wheel (21) is connected to a driven wheel (23) through a chain (28), and the pushing component includes a push plate (25), the bottom of the inner wall of the oil immersion box (1) is rotatably connected to a roller (210), and the bottom of the inner wall of the oil immersion box (1) is rotatably connected to a rotating rod (29) near the upper left of the roller (210).
2. The powder metallurgy sintering oil-immersion device according to claim 1, characterized in that: A pump body (5) is provided on the rear surface of the oil immersion tank (1), a connecting pipe (32) is fixedly connected to the right side of the pump body (5), a recovery component is provided on the right side of the oil immersion tank (1), the recovery component includes a collection frame (33), and a conveyor belt (3) is provided on the upper part of the inner wall of the collection frame (33) near the right side of the oil immersion tank (1).
3. The powder metallurgy sintering oil-immersion device according to claim 1, characterized in that: The top end of the push plate (25) is slidably connected to a buffer plate (27), and the bottom end of the buffer plate (27) is fixedly connected to a positioning plate (211).
4. The powder metallurgy sintering oil-immersion device according to claim 1, characterized in that: Multiple groups of the fixing plates (2) and the connecting rods (24) are provided, and the multiple groups of the fixing plates (2) and the connecting rods (24) are symmetrically arranged with the center line of the oil immersion tank (1) as the symmetry axis, and the left and right sides of the inner wall of the oil immersion tank (1) are both arranged as arc surfaces.
5. The powder metallurgy sintering oil-immersion device according to claim 1, characterized in that: The driven wheel (23) is fixedly connected to the outer wall of another group of connecting rods (24), two groups of chains (28) are provided, and the two groups of chains (28) are symmetrically arranged with the center line of the connecting rod (24) as the symmetry axis, and the right top end of the right side of the oil immersion tank (1) close to the right side of the arc surface is set as an inclined surface.
6. The powder metallurgy sintering oil-immersion device according to claim 1, characterized in that: The push plate (25) is fixedly connected between the two groups of chains (28) and multiple groups of push plates (25) are provided. The rotating rod (29) and the roller (210) are provided in multiple groups, and the multiple groups of rotating rods (29) and rollers (210) are arranged in parallel with each other.
7. The powder metallurgy sintering oil-immersion device according to claim 2, characterized in that: The outer wall of the conveyor belt (3) is provided with a plurality of through holes (31), and the other end of the connecting pipe (32) passes through and is fixedly connected to the rear surface of the collecting frame (33).
8. The powder metallurgy sintering oil-immersion device according to claim 3, characterized in that: The bottom end of the positioning plate (211) is fixedly connected to a spring (26), the other end of the spring (26) is fixedly connected to the bottom end of the inner wall of the push plate (25), and the positioning plate (211) is slidably connected to the inner wall of the push plate (25).
Citation Information
Patent Citations
Powder metallurgy sintering oil immersion device
CN220240054U