Mesh basket frame welding machine

By designing an automated limiting roller and turntable structure, the circumferential rotation of the welding gun is achieved, which solves the problem of low efficiency in manual adjustment of the welding position in the existing technology and improves the degree of automation and efficiency of the basket frame welding.

CN223394492UActive Publication Date: 2025-09-30JIANGMEN HUAYOU IND CO LTD
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Patent Information

Application Number
CN202422655936.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-30
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

During the existing basket frame welding process, the welding position needs to be manually adjusted, resulting in low efficiency.

Method used

A mesh basket frame welding machine was designed, which adopted an adjustable limit roller and turntable structure to realize automatic circumferential rotation of the welding gun. Combined with the adjustable welding mechanism, the mesh basket frame was automatically welded.

Benefits of technology

The automated welding of the basket frame is realized, which improves welding efficiency, reduces manual intervention and improves production efficiency.

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Abstract

The utility model discloses a mesh basket frame welding machine which comprises a fixing mechanism and a welding mechanism. The fixing mechanism comprises a fixing base and a limiting assembly, the fixing base is provided with a groove used for containing the mesh basket frame, a limiting column is arranged in the groove, the limiting assembly comprises adjustable limiting rollers, the limiting rollers are located on the two opposite sides of the fixing base, and the limiting rollers on the two sides of the fixing base can be matched to clamp the mesh basket frame; the welding mechanism comprises a rotating disc, an adjusting support and a welding gun, the rotating disc is arranged below the fixed base, the adjusting support is arranged on the rotating disc and can rotate around the fixed base in the circumferential direction, and the welding gun is arranged on the adjusting support. When the equipment works, the mesh basket frame is fixed to the groove of the fixed base and limited by the limiting column, the mesh basket frame is arranged outside the mesh basket frame in a sleeving mode and limited by the limiting roller, the height, angle and the like of the welding gun are adjusted through the adjusting support, and the welding gun rotates around the fixed base through the rotating disc and welds the mesh basket frame in the rotating process. The mesh basket frame welding machine can perform automatic welding.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a basket frame welding machine. Background Art

[0002] After cutting and bending metal strips, they are formed into a basket frame. The sharp edges of the basket frame require welding to the frame. Currently, this process is accomplished using a basket welding machine, which features a mounting bracket and an argon arc welding torch. The basket frame is fixed to the mounting bracket, and the argon arc welding torch automatically performs the welding. However, manual adjustment of the welding position is required during the welding process, resulting in low efficiency. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a basket frame welding machine that can automatically rotate around the basket frame and weld.

[0004] A basket frame welding machine according to a first embodiment of the present invention includes:

[0005] The fixing mechanism includes a fixing base and a limiting assembly, wherein the fixing base is provided with a groove for placing the basket frame, the groove is provided with a limiting post, and the limiting assembly includes adjustable limiting rollers, the limiting rollers are located on opposite sides of the fixing base, and the limiting rollers on both sides of the fixing base can cooperate to clamp the basket frame;

[0006] The welding mechanism includes a turntable, an adjustment bracket and a welding gun. The turntable is arranged below the fixed base, the adjustment bracket is arranged on the turntable and can rotate circumferentially around the fixed base, and the welding gun is arranged on the adjustment bracket.

[0007] A mesh basket frame welding machine according to an embodiment of the present invention has at least the following beneficial effects: limiting rollers for limiting the mesh basket frame are provided on both sides of the fixed base, a turntable is provided under the fixed base, and the welding gun is set on the turntable through an adjustable bracket. When the equipment is working, the mesh basket frame is fixed on the groove of the fixed base and is limited by the limiting column, the mesh basket frame is sleeved on the outside of the mesh basket frame and is limited by the limiting roller, the welding gun is adjusted to a height, angle, etc. by adjusting the bracket, the welding gun rotates around the fixed base through the turntable, and the mesh basket frame is welded during the rotation process.

[0008] According to some embodiments of the present invention, the limiting assembly also includes a mounting seat, a mounting column and an adjustment seat, the mounting seat is arranged on the side of the fixed base, the mounting column is vertically arranged on the mounting seat, and the adjustment seat is arranged on the mounting column and can rotate around the axial direction of the mounting column.

[0009] According to some embodiments of the present invention, the adjustment seat is an L-shaped structure, and the limiting roller is arranged on the adjustment seat through a mounting block.

[0010] According to some embodiments of the present invention, the adjustment seat is provided with a servo motor for driving the adjustment seat to move up and down along the mounting column.

[0011] According to some embodiments of the present invention, the limiting roller is provided with an annular groove, and the annular groove is parallel to the horizontal plane.

[0012] According to some embodiments of the present invention, a guide groove is provided in the groove, and the limiting column is movably provided in the groove.

[0013] According to some embodiments of the present invention, the adjustment bracket includes a mounting bracket, an adjustment arm and a universal ball, the mounting bracket is installed on the turntable, the adjustment arm is connected to the mounting bracket through the universal ball, and the welding gun is arranged at an end of the adjustment arm away from the universal ball.

[0014] According to some embodiments of the present invention, the adjusting arms and the universal balls are provided in multiple groups, and the universal balls connect adjacent adjusting arms.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0017] Figure 1 This is a structural schematic diagram of a basket frame welding machine according to an embodiment of the present invention.

[0018] Reference numerals:

[0019] Fixed base 1, groove 2, limit column 3, limit roller 4, turntable 5, welding gun 6, mounting seat 7, mounting column 8, adjustment seat 9, servo motor 10, annular groove 11, guide groove 12, mounting bracket 13, adjustment arm 14, universal ball 15. DETAILED DESCRIPTION

[0020] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0021] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] In the description of this utility model, "several" means one or more, "more" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. If the term "first" or "second" is used in a description, it is only used to distinguish technical features and should not be understood to indicate or imply relative importance, implicitly specify the number of the indicated technical features, or implicitly specify the order of the indicated technical features.

[0023] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0024] After cutting and bending metal strips, they are formed into a basket frame. The sharp edges of the basket frame require welding to the frame. Currently, this process is accomplished using a basket welding machine, which features a mounting bracket and an argon arc welding torch. The basket frame is fixed to the mounting bracket, and the argon arc welding torch automatically performs the welding. However, manual adjustment of the welding position is required during the welding process, resulting in low efficiency.

[0025] In view of the above technical problems, the present invention proposes a mesh basket frame welding machine, which automatically welds the mesh basket frame through an adjustable welding gun, and the welding gun can rotate circumferentially around the mesh basket frame.

[0026] The following combination Figure 1 A basket frame welding machine according to an embodiment of the present invention is described.

[0027] Reference Figure 1 As shown, the basket frame welding machine includes a fixing mechanism and a welding mechanism. The fixing mechanism includes a fixed base 1 and a limiting assembly. The fixed base 1 has a groove 2 for placing the basket frame, and a limiting column 3 is located in the groove 2. The limiting assembly includes adjustable limiting rollers 4 located on opposite sides of the fixed base 1. The limiting rollers 4 on both sides of the fixed base 1 can cooperate to clamp the basket frame. The welding mechanism includes a turntable 5, an adjustment bracket, and a welding gun 6. The turntable 5 is located below the fixed base 1. The adjustment bracket is located on the turntable 5 and can rotate circumferentially around the fixed base 1. The welding gun 6 is located on the adjustment bracket.

[0028] It should be noted that the limiting assembly also includes a mounting seat 7, a mounting column 8 and an adjustment seat 9. The mounting seat 7 is arranged on the side of the fixed base 1, the mounting column 8 is vertically arranged on the mounting seat 7, and the adjustment seat 9 is arranged on the mounting column 8 and can rotate around the axial direction of the mounting column 8.

[0029] It should be noted that the adjustment seat 9 is an L-shaped structure, which improves the stress bearing capacity of the adjustment seat 9, and the limiting roller 4 is arranged on the adjustment seat 9 through a mounting block.

[0030] It should be noted that the adjustment seat 9 is provided with a servo motor 10 for driving the adjustment seat 9 to move up and down along the mounting column 8, so as to facilitate the position adjustment of the limiting roller 4 according to the size of the basket frame.

[0031] It should be noted that the limiting roller 4 is provided with an annular groove 11, which is parallel to the horizontal plane, thereby improving the fixing effect of the limiting roller 4 on the basket frame.

[0032] It should be noted that a guide groove 12 is provided in the groove 2 , and the limiting post 3 is movably provided in the groove 2 .

[0033] It should be noted that the adjustment bracket includes a mounting bracket 13, an adjustment arm 14 and a universal ball 15. The mounting bracket 13 is installed on the turntable 5. The adjustment arm 14 is connected to the mounting bracket 13 through the universal ball 15. The welding gun 6 is arranged at the end of the adjustment arm 14 away from the universal ball 15.

[0034] It should be noted that there are multiple groups of adjustment arms 14 and universal balls 15 , and the universal balls 15 connect adjacent adjustment arms 14 .

[0035] The working principle of the net basket frame welding machine of the present invention is as follows: the net basket frame is fixed on the groove 2 of the fixed base 1 and is limited by the limiting column 3; the net basket frame is sleeved on the outside of the net basket frame and is limited by the limiting roller 4; the welding gun 6 is adjusted to the height, angle, etc. by adjusting the bracket; the welding gun 6 rotates around the fixed base 1 through the turntable 5, and the net basket frame is welded during the rotation process.

[0036] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A basket frame welding machine, characterized in that: include: The fixing mechanism includes a fixing base and a limiting assembly, wherein the fixing base is provided with a groove for placing the basket frame, the groove is provided with a limiting post, and the limiting assembly includes adjustable limiting rollers, the limiting rollers are located on opposite sides of the fixing base, and the limiting rollers on both sides of the fixing base can cooperate to clamp the basket frame; The welding mechanism includes a turntable, an adjustment bracket and a welding gun. The turntable is arranged below the fixed base, the adjustment bracket is arranged on the turntable and can rotate circumferentially around the fixed base, and the welding gun is arranged on the adjustment bracket.

2. The basket frame welding machine according to claim 1, characterized in that: The limiting assembly also includes a mounting seat, a mounting column and an adjustment seat. The mounting seat is arranged on the side of the fixed base, the mounting column is vertically arranged on the mounting seat, and the adjustment seat is arranged on the mounting column and can rotate around the axial direction of the mounting column.

3. The basket frame welding machine according to claim 2, characterized in that: The adjustment seat is an L-shaped structure, and the limiting roller is arranged on the adjustment seat through a mounting block.

4. The basket frame welding machine according to claim 2, characterized in that: The adjustment seat is provided with a servo motor for driving the adjustment seat to move up and down along the mounting column.

5. The basket frame welding machine according to claim 1, characterized in that: The limiting roller is provided with an annular groove, and the annular groove is parallel to the horizontal plane.

6. The basket frame welding machine according to claim 1, characterized in that: A guide groove is provided in the groove, and the limiting column is movably provided in the groove.

7. The basket frame welding machine according to claim 1, characterized in that: The adjustment bracket includes a mounting bracket, an adjustment arm and a universal ball. The mounting bracket is mounted on the turntable. The adjustment arm is connected to the mounting bracket through the universal ball. The welding gun is arranged at one end of the adjustment arm away from the universal ball.

8. The basket frame welding machine according to claim 7, characterized in that: The adjusting arms and the universal balls are both provided in multiple groups, and the universal balls are connected to adjacent adjusting arms.