Welding positioning tool for supporting legs of pressure tank body

By designing a welding positioning tool including a base plate, rotating rollers, a tightening cylinder and a pressing cylinder, the problems of low positioning accuracy and efficiency between the pressure tank legs and the head are solved, and a safe and efficient welding effect is achieved.

CN223394677UActive Publication Date: 2025-09-30PUYANG ANNO ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422664942.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-30
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The welding positioning accuracy and efficiency of the existing pressure tank legs and heads are low, and there are safety hazards.

Method used

A welding positioning tooling is designed, which includes a base plate, rotating rollers, a tightening cylinder, a pressing cylinder and a positioning shaft. The pressure tank is supported by the rotating rollers, the tightening cylinder fixes the head, and the pressing cylinder pushes the L-shaped mounting plate to achieve accurate positioning and tightening of the legs and the head.

Benefits of technology

It improves the accuracy and efficiency of welding positioning, reduces the safety risks of welding workers, and improves welding quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223394677U_ABST
    Figure CN223394677U_ABST
Patent Text Reader

Abstract

The utility model provides a pressure tank body supporting leg welding positioning tool which comprises a horizontally-arranged bottom plate, a plurality of rotating carrier rollers are arranged on the bottom plate side by side, a vertically-arranged vertical plate is fixedly connected to the position, on one side of the rotating carrier rollers, of the bottom plate, and a horizontally-arranged jacking air cylinder is fixedly connected to the vertical plate. The fixed end of the jacking air cylinder is fixedly connected with the vertical plate, the piston rod end of the jacking air cylinder penetrates through the vertical plate, the end of the piston rod end of the jacking air cylinder is fixedly connected with a jacking suction cup, a vertically-arranged supporting plate is fixedly connected to the portion, on the other side of the rotating carrier roller, of the bottom plate, and a horizontally-arranged pressing air cylinder is fixedly connected to the supporting plate. A linear sliding rail is arranged between the supporting plate and the rotating carrier roller, a sliding block is connected to the linear sliding rail in a sliding mode, an L-shaped mounting plate is fixedly connected to the upper end of the sliding block, the piston rod end of the pressing air cylinder is fixedly connected with the L-shaped mounting plate, and a positioning shaft is arranged on the L-shaped mounting plate. The welding device is simple in structure and convenient to operate, and the welding efficiency and the welding quality are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pressure tank production, and in particular relates to a welding positioning tool for pressure tank body legs. Background Art

[0002] A pressure tank is a pressure vessel used to store and process gases or liquids. It primarily utilizes the different properties of water and gas, using a process of gas compression and expansion to balance the water volume and pressure in the system. When the water pressure in the system increases, the gas in the pressure tank is compressed, storing additional water. When the water pressure drops, the gas expands, releasing the stored water, thereby maintaining a stable system pressure. This operating principle not only helps prevent frequent opening of the safety valve and frequent replenishment of the automatic water supply valve, but also effectively balances water volume and pressure, preventing excessive pressure fluctuations in the system. The pressure tank operates automatically, minimizing pressure fluctuations, ensuring safety, reliability, energy conservation, and economical efficiency.

[0003] The production of a pressure tank primarily involves welding the tank body and the end caps. Once the tank body and end caps are welded, a leg is welded to one of the end caps to complete the pressure tank. To ensure the stability of the pressure tank, the leg's position and angle on the end cap are fixed, and production must be strictly carried out in accordance with the pressure tank's design drawings. The current production process often involves a welder holding the leg with one hand and a welding torch with the other to secure the leg to the end cap. This method is inefficient and can sometimes injure the welder from sparks from the torch and leg, posing a safety hazard.

[0004] Therefore, it is necessary to design a positioning tool that is easy to operate and improves welding quality and welding efficiency to solve the current technical problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a welding positioning tool for the legs of a pressure tank body, which solves the problems of low positioning accuracy and welding efficiency between the legs and the head of the pressure tank.

[0006] The technical solution of the utility model is: a welding positioning tool for the tank legs of a pressure tank, comprising a horizontally arranged base plate, a plurality of rotating rollers arranged side by side on the base plate, the base plate on one side of the rotating roller is fixedly connected to a vertically arranged vertical plate, the vertical plate is fixedly connected to a horizontally arranged tightening cylinder, the fixed end of the tightening cylinder is fixedly connected to the vertical plate, the piston rod end of the tightening cylinder passes through the vertical plate and the end is fixedly connected to a tightening suction cup, the base plate on the other side of the rotating roller is fixedly connected to a vertically arranged support plate, the support plate is fixedly connected to a horizontally arranged clamping cylinder, a linear slide rail is provided between the support plate and the rotating roller, a slider is slidably connected to the linear slide rail, the upper end of the slider is fixedly connected to an L-shaped mounting plate, the piston rod end of the clamping cylinder is fixedly connected to the L-shaped mounting plate, and a positioning shaft is provided on the L-shaped mounting plate.

[0007] Preferably, the L-shaped mounting plate is fixedly connected to a vertically arranged fixing plate, and the piston rod end of the pressing cylinder is fixedly connected to the fixing plate.

[0008] Preferably, a reinforcing rod is fixedly connected to the L-shaped mounting plate.

[0009] Preferably, the roller of the rotating roller is made of rubber or nylon.

[0010] Beneficial effects of the utility model:

[0011] The utility model has a simple structure and is easy to operate, which ensures the accuracy of positioning between the pressure tank legs and the head. At the same time, the compression cylinder presses the legs and the head tightly. The welding workers only need to complete the welding work carefully, which improves the welding efficiency and welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the present utility model. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings.

[0014] like Figure 1As shown, a welding positioning tool for the legs of a pressure tank body includes a horizontally arranged base plate 1, on which a plurality of rotating rollers 2 are arranged side by side. The rollers of the rotating rollers 2 are made of rubber or nylon to reduce damage to the pressure tank 14 body. A vertically arranged upright plate 3 is fixedly connected to the bottom plate 1 on one side of the rotating roller 2, a horizontally arranged tightening cylinder 4 is fixedly connected to the upright plate 3, a fixed end of the tightening cylinder 4 is fixedly connected to the upright plate 3, a piston rod end of the tightening cylinder 4 passes through the upright plate 3 and a tightening suction cup 5 is fixedly connected to the end thereof, a vertically arranged support plate 6 is fixedly connected to the bottom plate 1 on the other side of the rotating roller 2, a horizontally arranged pressing cylinder 7 is fixedly connected to the support plate 6, a linear slide 8 is provided between the support plate 6 and the rotating roller 2, a slider 9 is slidably connected to the linear slide 8, an L-shaped mounting plate 10 is fixedly connected to the upper end of the slider 9, the piston rod end of the pressing cylinder 7 is fixedly connected to the L-shaped mounting plate 10, a positioning shaft 11 is provided on the L-shaped mounting plate 10. The L-shaped mounting plate 10 is fixedly connected to a vertically arranged fixed plate 12, and the piston rod end of the pressing cylinder 7 is fixedly connected to the fixed plate 12. A reinforcing rod 13 is fixedly connected to the L-shaped mounting plate 10 to improve the strength of the L-shaped mounting plate 10 .

[0015] During use, the pressure tank 14 with the head 15 welded thereto is placed on the rotating roller 2, the piston rod end of the tightening cylinder 4 is extended, the tightening suction cup 5 is pressed against the head 15 at one end of the pressure tank 14, the through-holes on the legs 16 of the pressure tank 14 are sleeved on the positioning shaft 11, the piston rod end of the pressing cylinder 7 is extended, and the L-shaped mounting plate 10 is pushed toward the pressure tank 14. The legs 16 of the pressure tank 14 are pressed against the head 15, and the welding worker welds and fixes the legs 16 and the head 15, finally completing the production of the pressure tank 14. The utility model has a simple structure and is easy to operate, ensuring the accuracy of positioning between the legs 16 of the pressure tank 14 and the head 15. At the same time, the pressing cylinder 7 presses the legs 16 and the head 15 tightly, and the welding worker only needs to complete the welding work carefully, thereby improving welding efficiency and welding quality.

[0016] The above is a preferred embodiment of the present invention. Technical personnel in this industry should understand that the embodiment of the present invention is not limited by the above content. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the scope of protection of the present invention.

Claims

1. A welding and positioning fixture for a pressure tank body leg, comprising a horizontally arranged bottom plate with a plurality of rotating rollers arranged side by side on the bottom plate, characterized in that: A vertically arranged vertical plate is fixedly connected to the bottom plate on one side of the rotating roller, and a horizontally arranged tightening cylinder is fixedly connected to the vertical plate. The fixed end of the tightening cylinder is fixedly connected to the vertical plate, and the piston rod end of the tightening cylinder passes through the vertical plate and the end is fixedly connected to the tightening suction cup. A vertically arranged support plate is fixedly connected to the bottom plate on the other side of the rotating roller, and a horizontally arranged clamping cylinder is fixedly connected to the support plate. A linear slide rail is provided between the support plate and the rotating roller, and a slider is slidably connected to the linear slide rail. The upper end of the slider is fixedly connected to an L-shaped mounting plate, and the piston rod end of the clamping cylinder is fixedly connected to the L-shaped mounting plate, and a positioning shaft is provided on the L-shaped mounting plate.

2. The welding and positioning tool for the pressure tank body legs according to claim 1, characterized in that: The L-shaped mounting plate is fixedly connected to a vertically arranged fixing plate, and the piston rod end of the pressing cylinder is fixedly connected to the fixing plate.

3. The welding and positioning tool for the pressure tank body legs according to claim 1, characterized in that: A reinforcement rod is fixedly connected to the L-shaped mounting plate.

4. The welding and positioning tool for the pressure tank body legs according to claim 1, characterized in that: The roller of the rotating roller is made of rubber or nylon.