Jacking tool for welding pressure tank body and end socket

By designing a tightening tooling including a servo motor, a ball screw and a suction cup, the problem of inconvenient welding between the pressure tank body and the head was solved, and efficient welding and good sealing were achieved.

CN223394678UActive Publication Date: 2025-09-30PUYANG ANNO ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422664946.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-30
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The welding operation between the pressure tank body and the head is inconvenient, the welding efficiency is low, and it is difficult to ensure the welding quality and sealing.

Method used

A tightening tooling is designed, which includes a servo motor, a ball screw, a cylinder and a suction cup. The servo motor drives the ball screw to extend the cylinder piston rod, and the suction cup is used to absorb the head to achieve precise tightening and welding between the tank body and the head.

Benefits of technology

It improves welding efficiency and quality, ensures the sealing of the pressure tank, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223394678U_ABST
Patent Text Reader

Abstract

The utility model provides a pressing tool for welding a tank body and an end socket of a pressure tank, which comprises a horizontally arranged bottom plate, a plurality of rotating carrier rollers are arranged on the bottom plate side by side, the axial direction of the rotating carrier rollers is consistent with the extension direction of the bottom plate, two vertically arranged square supporting columns are fixedly connected onto the bottom plate, and the square supporting columns are fixedly connected onto the bottom plate. The two square supporting columns are arranged on the two sides of the rotating carrier roller, the tops of the square supporting columns are fixedly connected with a horizontally-arranged fixing plate, the fixing plate is fixedly connected with a servo motor, a rotating main shaft of the servo motor penetrates through the fixing plate and is fixedly connected with a ball screw, a nut of the ball screw is fixedly connected with a vertically-arranged vertical plate, and the rotating main shaft of the servo motor penetrates through the vertical plate. A horizontally-arranged air cylinder is fixedly connected to the vertical plate, and a suction cup is arranged at the piston rod end of the air cylinder. The welding device is simple in structure and convenient to operate, the welding efficiency and the welding effect in the welding process of the tank body and the sealing head of the pressure tank are improved, the welding seam quality is guaranteed, and the sealing performance of the pressure tank is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pressure tank production, and particularly relates to a tightening tool for welding a pressure tank body and a head. Background Art

[0002] A pressure tank is a pressure vessel used to store and process gases or liquids. It primarily utilizes the different properties of water and gas, using a process of gas compression and expansion to balance the water volume and pressure in the system. When the water pressure in the system increases, the gas in the pressure tank is compressed, storing additional water. When the water pressure drops, the gas expands, releasing the stored water, thereby maintaining a stable system pressure. This operating principle not only helps prevent frequent opening of the safety valve and frequent replenishment of the automatic water supply valve, but also effectively balances water volume and pressure, preventing excessive pressure fluctuations in the system. The pressure tank operates automatically, minimizing pressure fluctuations, ensuring safety, reliability, energy conservation, and economical efficiency.

[0003] The production of pressure tanks is mainly made by welding the tank body and the heads at both ends. Because the pressure tank has extremely high requirements for sealing, only by tightening the tank body and the head during the welding process can the welding quality of the weld between the tank body and the head of the pressure tank be guaranteed, thereby ensuring the sealing of the pressure tank.

[0004] Therefore, it is necessary to design a tightening tool that is easy to operate and improves welding quality and welding efficiency to solve the current technical problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a tightening tool for welding the pressure tank body and the head, which solves the problems of inconvenient welding operation and low welding efficiency between the pressure tank body and the head.

[0006] The technical solution of the utility model is: a tightening tool for welding the tank body and the head of a pressure tank, comprising a horizontally arranged base plate, a plurality of rotating rollers arranged side by side on the base plate, the axial direction of the rotating roller is consistent with the extension direction of the base plate, two vertically arranged square support columns are fixedly connected to the base plate, the two square support columns are arranged on both sides of the rotating roller, the top of the square support column is fixedly connected to a horizontally arranged fixed plate, a servo motor is fixedly connected to the fixed plate, the rotating spindle of the servo motor passes through the fixed plate and is fixedly connected to a ball screw, the nut of the ball screw is fixedly connected to a vertical plate, the vertical plate is fixedly connected to a horizontally arranged cylinder, and a suction cup is provided at the piston rod end of the cylinder.

[0007] Preferably, a universal ball joint is provided between the piston rod end of the cylinder and the suction cup.

[0008] Preferably, the suction cup is made of wear-resistant rubber material.

[0009] Preferably, bearing seats are provided at both ends of the ball screw, and the bearing seats are fixedly connected to the vertical plates.

[0010] Preferably, a loading plate and a loading plate are hingedly connected to both sides of the bottom plate.

[0011] Preferably, an L-shaped hinge shaft is fixedly connected to the bottom plate, and sleeves are fixedly connected to the loading plate and the unloading plate, and the sleeves are respectively sleeved on the corresponding L-shaped hinge shafts.

[0012] Beneficial effects of the utility model:

[0013] The utility model has a simple structure and is easy to operate, improves the welding efficiency and welding effect during the welding process of the tank body and the head of the pressure tank, ensures the quality of the weld, and ensures the sealing of the pressure tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the present utility model.

[0015] Figure 2 This is a diagram showing the connection relationship between the bottom plate of the utility model and the loading plate and the unloading plate respectively. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings.

[0017] like Figure 1 As shown, a tightening fixture for welding the tank body and the head of a pressure tank comprises a horizontally arranged bottom plate 1, on which a plurality of rotating rollers 2 are arranged side by side, and the axial direction of the rotating rollers 2 is consistent with the extension direction of the bottom plate 1, and two vertically arranged square support columns 3 are fixedly connected to the bottom plate 1, and the two square support columns 3 are arranged on both sides of the rotating rollers 2, and the top of the square support columns 3 is fixedly connected to a horizontally arranged fixed plate 4, and the fixed plate 4 is fixedly connected to a servo motor 5, and the rotating spindle of the servo motor 5 passes through the fixed The plate 4 is fixedly connected to a ball screw 6, and a vertically arranged vertical plate 7 is fixedly connected to the nut of the ball screw 6. Bearing seats 8 are provided at both ends of the ball screw 6, and the bearing seats 8 are fixedly connected to the vertical plate 7. A horizontally arranged cylinder 9 is fixedly connected to the vertical plate 7. A suction cup 10 is provided at the piston rod end of the cylinder 9. A universal ball joint 11 is provided between the piston rod end of the cylinder 9 and the suction cup 10 to facilitate adjustment between the suction cup 10 and the head when the piston rod end of the cylinder 9 is extended, ensuring the fit between the suction cup 10 and the head. The suction cup 10 is made of wear-resistant rubber material to protect the head surface of the pressure tank 12 to avoid damage to the head surface of the pressure tank 12.

[0018] like Figure 2As shown, the two sides of the base plate 1 are hinged with a loading plate 13 and a loading plate 14 respectively, and an L-shaped hinge shaft 15 is fixedly connected to the base plate 1, and the loading plate 13 and the loading plate 14 are fixedly connected with a sleeve 16, which is respectively mounted on the corresponding L-shaped hinge shaft 15.

[0019] During use, the prepared pressure tank 12 is rolled onto the rotating roller 2 through the loading plate 13, and then the prepared head is buckled onto the tank body of the pressure tank 12. At this time, the corresponding piston rod end of the cylinder 9 is extended, and the suction cup 10 sucks the head and presses the head against the tank body of the pressure tank 12. Finally, the head and the tank body of the pressure tank 12 are welded firmly, and finally, the welded pressure tank 12 is rolled to the finished product storage area through the unloading plate 14. The utility model has a simple structure and is easy to operate, improves the welding efficiency and welding effect during the welding process of the tank body and the head of the pressure tank 12, ensures the quality of the weld, and ensures the sealing of the pressure tank 12.

[0020] The above is a preferred embodiment of the present invention. Technical personnel in this industry should understand that the embodiment of the present invention is not limited by the above content. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the scope of protection of the present invention.

Claims

1. A tightening fixture for welding a pressure tank body to a head, comprising a horizontally arranged bottom plate, on which a plurality of rotating rollers are arranged side by side, wherein the axial direction of the rotating rollers is consistent with the extension direction of the bottom plate, and characterized by: Two vertically arranged square support columns are fixedly connected to the base plate, and the two square support columns are arranged on both sides of the rotating roller. The top of the square support column is fixedly connected to a horizontally arranged fixed plate, and a servo motor is fixedly connected to the fixed plate. The rotating spindle of the servo motor passes through the fixed plate and is fixedly connected to a ball screw. The nut of the ball screw is fixedly connected to a vertical plate, and a horizontally arranged cylinder is fixedly connected to the vertical plate. A suction cup is provided at the end of the piston rod of the cylinder.

2. The tightening tool for welding the pressure tank body and the head according to claim 1, characterized in that: A universal ball joint is provided between the piston rod end of the cylinder and the suction cup.

3. The tightening tool for welding the pressure tank body and the head according to claim 1 or 2, characterized in that: The suction cup is made of wear-resistant rubber material.

4. The tightening tool for welding the pressure tank body and the head according to claim 1, characterized in that: Bearing seats are provided at both ends of the ball screw, and the bearing seats are fixedly connected to the vertical plates.

5. The tightening tool for welding the pressure tank body and the head according to claim 1, characterized in that: A loading plate and a loading plate are hinged on both sides of the bottom plate.

6. The tightening tool for welding the pressure tank body and the head according to claim 5, characterized in that: The bottom plate is fixedly connected with an L-shaped hinge shaft, and the loading plate and the unloading plate are both fixedly connected with sleeves, which are respectively sleeved on the corresponding L-shaped hinge shafts.