Temperature controller assembling equipment

Abstract

The utility model discloses a temperature controller assembling device, which relates to the technical field of temperature controller assembling and comprises a temperature controller assembling table, a conveying mechanism is fixedly connected to the middle of the top of the temperature controller assembling table, a supporting mechanism is arranged on the surface of the conveying mechanism, and an assembling mechanism is fixedly connected to the surface of the temperature controller assembling table. The supporting mechanism comprises a sliding rail, and the bottom of the sliding rail is fixedly connected with the surface of the temperature controller assembly table. Through the arrangement of the supporting mechanism, when the temperature controller is assembled, the air cylinder is used for driving the clamping plate to move, the shell of the temperature controller is clamped and fixed to the top of the supporting plate, in the process that the supporting plate advances through driving of the conveying mechanism, temperature controller parts are sequentially installed in the shell through mechanical claws by means of the assembling mechanism, and assembling of the temperature controller parts is completed; compared with conventional manual assembly, the assembly precision is higher, the defective product rate of the temperature controller can be effectively reduced, meanwhile, the labor cost can be saved, and the production cost of the temperature controller can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of thermostat assembly, in particular to thermostat assembly equipment. Background Art

[0002] A thermostat is an automatic control component that physically deforms within a switch based on ambient temperature changes, producing certain special effects and switching the device on or off. The component consists of a temperature sensor, a control circuit, and an actuator. The temperature sensor typically contains a temperature sensor, such as a thermistor, thermocouple, or bimetallic strip. These sensors are sensitive to changes in ambient temperature. The control circuit compares and determines the temperature based on the temperature signal detected by the temperature sensor, and issues a corresponding control signal within a preset temperature range. The actuator controls the heating or cooling device based on the signal from the control circuit. The actuator can be a relay, electronic switch, or motor. Thermostat assembly equipment is specialized equipment used to automatically assemble thermostats.

[0003] Currently, the assembly of thermostats mostly adopts an assembly line operation method. Workers sit on both sides of the assembly line. When the thermostat is transported along the assembly line, the assembly workers pick up the thermostat and assemble it. Each person completes one assembly step to complete the assembly of the thermostat. However, in this assembly method, the workers' manual assembly accuracy varies, resulting in a high defective rate of thermostats. At the same time, a large amount of labor costs are consumed, resulting in increased production costs of thermostats. Therefore, a thermostat assembly device is proposed. Utility Model Content

[0004] The utility model provides a temperature controller assembly device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A thermostat assembly device includes a thermostat assembly table, a conveying mechanism is fixedly connected to the middle of the top of the thermostat assembly table, a supporting mechanism is provided on the surface of the conveying mechanism, an assembly mechanism is fixedly connected to the surface of the thermostat assembly table, the supporting mechanism includes a slide rail, the bottom of the slide rail is fixedly connected to the surface of the thermostat assembly table, a connecting piece is slidably connected to the surface of the slide rail, a support plate for supporting the thermostat housing is fixedly connected to the top of the connecting piece, a fixing piece is fixedly connected to the middle of the bottom of the support plate, a cylinder is fixedly connected to the top of the support plate, and the output end of the cylinder is fixedly connected to a clamping plate with a rubber pad provided on one side.

[0007] A further improvement of the technical solution of the present utility model is that the conveying mechanism includes a mounting frame, the bottom of the mounting frame is fixedly connected to the top of the temperature controller assembly table, and the surface of the mounting frame is fixedly connected to the motor.

[0008] A further improvement of the technical solution of the present invention is that: one end of the motor shaft is fixedly connected to a driving roller, and the end of the driving roller away from the motor is rotatably connected to the surface of the mounting bracket.

[0009] A further improvement of the technical solution of the present invention is that a driving belt is overlapped on the surface of the driving roller, and the surface of the driving belt is fixedly connected to the inside of the fixing member.

[0010] A further improvement of the technical solution of the present utility model is that: the assembly mechanism includes a mounting plate and a parts tray, and the bottom of the mounting plate is fixedly connected to the top of the temperature controller assembly table.

[0011] A further improvement of the technical solution of the present invention is that the bottom of the parts tray overlaps the top of the temperature controller assembly table, and the top of the mounting plate is fixedly connected to a multi-axis robotic arm.

[0012] A further improvement of the technical solution of the present invention is that: one end of the multi-axis robotic arm is provided with a mechanical claw for picking up the parts in the parts tray and installing them into the temperature controller housing.

[0013] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0014] The utility model provides a thermostat assembly device. Through the setting of the supporting mechanism, when assembling the thermostat, the cylinder is used to drive the clamping plate to move, and the thermostat shell is clamped and fixed on the top of the supporting plate. The conveying mechanism is driven to move the supporting plate forward, and the assembly mechanism is used to install the thermostat parts into the shell in sequence through mechanical claws to complete the assembly. Compared with conventional manual assembly, the assembly accuracy is higher, the defective rate of the thermostat can be effectively reduced, and at the same time, labor costs can be saved and the production cost of the thermostat can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a side structural diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the conveying mechanism of the present utility model;

[0018] Figure 4 This is a schematic diagram of the assembly mechanism structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the support mechanism structure of the present utility model.

[0020] In the figure: 1. Temperature controller assembly table; 2. Conveying mechanism; 21. Mounting frame; 22. Motor; 23. Driving roller; 24. Driving belt; 3. Support mechanism; 31. Slide rail; 32. Connector; 33. Support plate; 34. Fixing part; 35. Cylinder; 36. Clamping plate; 4. Assembly mechanism; 41. Mounting plate; 42. Multi-axis robotic arm; 43. Robot claw; 44. Parts tray. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below with reference to the embodiments: Example 1

[0022] like Figure 1-5 As shown, the utility model provides a thermostat assembly device, including a thermostat assembly platform 1, a conveying mechanism 2 is fixedly connected to the middle of the top of the thermostat assembly platform 1, a supporting mechanism 3 is provided on the surface of the conveying mechanism 2, an assembly mechanism 4 is fixedly connected to the surface of the thermostat assembly platform 1, the supporting mechanism 3 includes a slide rail 31, the bottom of the slide rail 31 is fixedly connected to the surface of the thermostat assembly platform 1, a connecting member 32 is slidably connected to the surface of the slide rail 31, a support plate 33 for supporting the thermostat housing is fixedly connected to the top of the connecting member 32, a fixing member 34 is fixedly connected to the middle of the bottom of the support plate 33, a cylinder 35 is fixedly connected to the top of the support plate 33, and the output end of the cylinder 35 is fixedly connected to a clamping plate 36 with a rubber pad provided on one side.

[0023] In this embodiment, when assembling the thermostat, after the thermostat housing is placed on the support plate 33, the cylinder 35 is used to make one side of the clamping plate 36 contact the surface of the thermostat housing to clamp and fix it to avoid shaking during the assembly process. Example 2

[0024] like Figure 1-5As shown, on the basis of embodiment 1, the utility model provides a technical solution: preferably, the middle part of the top of the thermostat assembly platform 1 is fixedly connected with a conveying mechanism 2, the surface of the conveying mechanism 2 is provided with a supporting mechanism 3, the surface of the thermostat assembly platform 1 is fixedly connected with an assembly mechanism 4, the supporting mechanism 3 includes a slide rail 31, the bottom of the slide rail 31 is fixedly connected to the surface of the thermostat assembly platform 1, the surface of the slide rail 31 is slidably connected with a connecting piece 32, the top of the connecting piece 32 is fixedly connected with a supporting plate 33 for supporting the thermostat housing, and the middle part of the bottom of the supporting plate 33 is fixedly connected with a fixed Part 34, the top of the support plate 33 is fixedly connected to the cylinder 35, the output end of the cylinder 35 is fixedly connected to the clamping plate 36 with a rubber pad on one side, the conveying mechanism 2 includes a mounting frame 21, the bottom of the mounting frame 21 is fixedly connected to the top of the temperature controller assembly table 1, the surface of the mounting frame 21 is fixedly connected to the motor 22, one end of the motor 22 shaft is fixedly connected to the driving roller 23, the end of the driving roller 23 away from the motor 22 is rotatably connected to the surface of the mounting frame 21, the surface of the driving roller 23 is overlapped with a driving belt 24, and the surface of the driving belt 24 is fixedly connected to the inside of the fixing part 34.

[0025] In this embodiment, under the action of the motor 22, the driving roller 23 rotates to drive the driving belt 24 to rotate, and then the driving belt 24 drives the support plate 33 forward. At the same time, during the advancement of the support plate 33, the connecting member 32 slides along the slide rail 31, making the advancement of the support plate 33 more stable. Example 3

[0026] like Figure 1-5 As shown, based on Example 1, the present invention provides a technical solution: preferably, a conveying mechanism 2 is fixedly connected to the middle of the top of the thermostat assembly platform 1, a supporting mechanism 3 is provided on the surface of the conveying mechanism 2, an assembly mechanism 4 is fixedly connected to the surface of the thermostat assembly platform 1, and the supporting mechanism 3 includes a slide rail 31, the bottom of the slide rail 31 is fixedly connected to the surface of the thermostat assembly platform 1, a connecting member 32 is slidably connected to the surface of the slide rail 31, a supporting plate 33 for supporting the thermostat housing is fixedly connected to the top of the connecting member 32, and the middle of the bottom of the supporting plate 33 is fixedly connected to the top of the thermostat assembly platform 1. It is fixedly connected with a fixing part 34, and the top of the support plate 33 is fixedly connected with a cylinder 35. The output end of the cylinder 35 is fixedly connected with a clamping plate 36 with a rubber pad on one side. The assembly mechanism 4 includes a mounting plate 41 and a parts tray 44. The bottom of the mounting plate 41 is fixedly connected to the top of the thermostat assembly table 1, and the bottom of the parts tray 44 overlaps with the top of the thermostat assembly table 1. The top of the mounting plate 41 is fixedly connected with a multi-axis robotic arm 42, and one end of the multi-axis robotic arm 42 is provided with a mechanical claw 43 for picking up the parts in the parts tray 44 and installing them in the thermostat housing.

[0027] In this embodiment, when the pallet 33 moves forward, the multi-axis robotic arm 42 adjusts the angle multiple times and cooperates with the robotic claw 43 to pick up the parts in the parts tray 44 through the robotic claw 43 and install them into the thermostat housing. The setting of multiple sets of assembly mechanisms 4 can complete the assembly of multiple parts of the thermostat. Compared with conventional manual assembly, the assembly efficiency and accuracy are higher, and a lot of labor costs can be saved.

[0028] The following is a detailed description of the working principle of the thermostat assembly equipment.

[0029] like Figure 1-5 As shown, when assembling the thermostat, after the thermostat shell is placed on the support plate 33, under the action of the cylinder 35, one side of the clamping plate 36 contacts the surface of the thermostat shell to clamp it and fix it to avoid shaking during the assembly process. Under the action of the motor 22, the driving roller 23 rotates to drive the driving belt 24 to rotate, and then drives the support plate 33 forward through the driving belt 24. At the same time, during the advancement of the support plate 33, the connecting member 32 slides along the slide rail 31, making the advancement of the support plate 33 more stable. When the support plate 33 advances, the multi-axis robotic arm 42 adjusts the angle multiple times and cooperates with the mechanical claw 43 to pick up the parts in the parts tray 44 through the mechanical claw 43 and install them into the thermostat shell. The setting of multiple groups of assembly mechanisms 4 can complete the assembly of multiple parts of the thermostat. Compared with conventional manual assembly, the assembly efficiency and accuracy are higher, and a lot of labor costs can be saved.

[0030] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A thermostat assembly device, comprising a thermostat assembly table (1), characterized in that: The middle of the top of the thermostat assembly platform (1) is fixedly connected to a conveying mechanism (2), the surface of the conveying mechanism (2) is provided with a supporting mechanism (3), the surface of the thermostat assembly platform (1) is fixedly connected to an assembly mechanism (4), the supporting mechanism (3) comprises a slide rail (31), the bottom of the slide rail (31) is fixedly connected to the surface of the thermostat assembly platform (1), the surface of the slide rail (31) is slidably connected to a connecting member (32), the top of the connecting member (32) is fixedly connected to a supporting plate (33) for supporting the thermostat housing, the middle of the bottom of the supporting plate (33) is fixedly connected to a fixing member (34), the top of the supporting plate (33) is fixedly connected to a cylinder (35), and the output end of the cylinder (35) is fixedly connected to a clamping plate (36) with a rubber pad provided on one side.

2. The thermostat assembly device according to claim 1, characterized in that: The conveying mechanism (2) comprises a mounting frame (21), the bottom of the mounting frame (21) is fixedly connected to the top of the temperature controller assembly table (1), and the surface of the mounting frame (21) is fixedly connected to a motor (22).

3. The thermostat assembly device according to claim 2, characterized in that: One end of the motor (22) shaft is fixedly connected to a driving roller (23), and one end of the driving roller (23) away from the motor (22) is rotatably connected to the surface of the mounting frame (21).

4. The thermostat assembly device according to claim 3, characterized in that: A driving belt (24) is overlapped on the surface of the driving roller (23), and the surface of the driving belt (24) is fixedly connected to the interior of the fixing member (34).

5. The thermostat assembly device according to claim 1, characterized in that: The assembly mechanism (4) comprises a mounting plate (41) and a parts tray (44), and the bottom of the mounting plate (41) is fixedly connected to the top of the temperature controller assembly platform (1).

6. The thermostat assembly device according to claim 5, characterized in that: The bottom of the parts tray (44) overlaps the top of the temperature controller assembly table (1), and the top of the mounting plate (41) is fixedly connected to a multi-axis robotic arm (42).

7. The thermostat assembly device according to claim 6, characterized in that: One end of the multi-axis mechanical arm (42) is provided with a mechanical claw (43) for picking up parts in the parts tray (44) and installing them in the temperature controller housing.

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