Negative pressure suction type chain plate chip removal machine

The wedge-shaped filter box and self-priming pump of the negative pressure suction chain plate chip conveyor combined with the spiral mechanism solves the problem of insufficient filtration capacity of the existing chain plate chip conveyor, achieves efficient filtration and automatic cleaning, and reduces equipment maintenance costs and floor space requirements.

CN223394899UActive Publication Date: 2025-09-30TONGHE HIGH VOLTAGE (WUXI) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422801036.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-30
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing chain-type chip conveyor has insufficient filtering capacity during liquid processing, resulting in water tank blockage, large floor space, high cost, and frequent maintenance.

Method used

The negative pressure suction chain plate chip conveyor is combined with a wedge-shaped filter box, a self-priming pump and a spiral mechanism to achieve efficient filtration and automatic cleaning, reduce manual maintenance, and directly pump the chip-liquid mixture to the lower-level filtration equipment.

Benefits of technology

It improves filtration accuracy, reduces equipment footprint and maintenance costs, achieves automated cleaning, and reduces the risk of equipment failure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223394899U_ABST
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Abstract

The utility model discloses a negative pressure suction type chain plate chip removal machine which comprises a conveying frame, a gear motor is fixedly arranged on one side of the conveying frame, an output shaft of the gear motor is fixedly connected with a driving shaft, the driving shaft is rotationally connected with the conveying frame, and a driven shaft is rotationally connected below the driving shaft and located on the conveying frame. Chain wheels are fixedly connected to the driving shaft and the driven shaft, a spiral cavity is formed in the conveying frame, a spiral body is arranged in the spiral cavity, one side of the spiral body penetrates through the conveying frame, and the spiral body is connected with the driven shaft through a chain. Through the wedge-shaped filter screen box, the filtering precision is improved to 300 microns, and the burden of subsequent filtering equipment is relieved; through the partition plate and the machine head spiral mechanism, residual cuttings between the upper-layer chain plate and the lower-layer chain plate can be removed, manual cleaning is not needed, and maintenance is avoided; through the self-priming pump, a chip-liquid mixture falling into the chip removal machine from a machine tool can be directly pumped to a lower-stage filtering device, a single-machine water tank does not need to be additionally manufactured, and the cost and the occupied area are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical parts, in particular to a negative pressure suction type chain plate chip conveyor. Background Art

[0002] Chain plate chip conveyors are mainly used in the mechanical parts manufacturing industry to collect and transport metal waste chips (this invention is mainly aimed at situations where long chips and debris are mixed) generated during machine tool processing to designated chip collection boxes, and to filter the used cutting fluid for recycling. The mainstream method on the market is to use ordinary chain plate chip conveyors to transport long chips and debris. Due to their weak filtering capacity, such chip conveyors have the following defects: in the case of liquid processing, they need to be used in conjunction with water tanks and external filters, which occupy a large area and have a large cost of use; they often lead to serious accumulation of chips inside the water tank, increasing the workload of on-site personnel; if the external filter is damaged, a large amount of debris will flow into the water tank, causing the water pump suction port on the water tank to be blocked or even damaged. Utility Model Content

[0003] The purpose of the present invention is to provide a negative pressure suction type chain plate chip conveyor to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a negative pressure suction chain plate chip conveyor, comprising a conveying frame, a reduction motor is fixedly provided on one side of the conveying frame, the output shaft of the reduction motor is fixedly connected to the driving shaft, the driving shaft is rotatably connected to the conveying frame, below the driving shaft, a driven shaft is rotatably connected on the conveying frame, both the driving shaft and the driven shaft are fixedly connected to a sprocket, a spiral cavity is provided on the conveying frame, a spiral body is provided in the spiral cavity, one side of the spiral body passes through the conveying frame, the spiral body is connected to the driven shaft through a chain, a chain plate kit is provided in the conveying frame, the chain plate interlayer of the chain plate kit is fixedly provided with a partition plate in the conveying frame, a scraper is provided on the chain plate of the chain plate kit, a wedge filter box is fixedly connected to the inside of the conveying frame, and the wedge filter box is connected to a self-priming pump through a pipeline.

[0005] Preferably, a copper brush is fixed on the inner surface of the chain plate of the chain plate kit, an overflow hole is provided on the chain plate of the chain plate kit, and a main chip drop opening is opened at one end of the conveying frame provided with a reduction motor.

[0006] Preferably, a liquid level gauge is fixedly provided on one side of the conveying frame.

[0007] Preferably, a spiral chip outlet is provided on the conveying frame at one side of the spiral cavity and below the spiral cavity.

[0008] Preferably, a visual window is provided on the conveying frame.

[0009] Compared with the existing technology, the beneficial effects of the utility model are: through the wedge-shaped filter box, the filtration accuracy is improved to 300μm, reducing the burden on subsequent filtration equipment; through the partition and the machine head spiral mechanism, the chips remaining between the upper and lower chain plates can be removed without manual cleaning, achieving maintenance-free; through the self-priming pump, the chip-liquid mixture dropped by the machine tool into the chip conveyor can be directly pumped to the lower-level filtration equipment, without the need to make an additional stand-alone water tank, saving cost and space. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0011] Figure 2 This is a schematic diagram of the structure of the chain plate removal kit of the present invention;

[0012] Figure 3 It is a cross-sectional view of the present utility model.

[0013] In the figure: 1. Conveying frame; 2. Reducer motor; 3. Driving shaft; 4. Driven shaft; 5. Sprocket; 6. Spiral cavity; 7. Spiral body; 8. Chain plate kit; 9. Partition; 10. Scraper; 11. Wedge filter box; 12. Self-priming pump. DETAILED DESCRIPTION

[0014] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0015] Please refer to 1-3, an embodiment of the present invention is provided: a negative pressure suction chain plate chip conveyor, comprising a conveying frame 1, the conveying frame 1 is divided into three sections, including a horizontal section of the feeding area, an inclined lifting area, and a chip removal area for discharging. The lifting area and the chip removal area of ​​the conveying frame 1 are both provided with baffles, a reduction motor 2 is fixedly provided on one side of the conveying frame 1, the output shaft of the reduction motor 1 is fixedly connected to the driving shaft 3, the driving shaft 3 is rotatably connected to the conveying frame 1, below the driving shaft 3, there is a driven shaft 4 rotatably connected to the conveying frame 1, the driving shaft 3 and the driven shaft 4 are both fixedly connected to a sprocket 5, a spiral cavity 6 is provided on the conveying frame 1, and a spiral cavity 6 is provided inside the spiral cavity 6. The spiral body 7 has one side that passes through the conveying frame 1. The spiral body 7 is connected to the driven shaft 4 through a chain. The driving shaft 3 is driven to rotate by the reduction motor 2. The driven shaft 4 is driven by the chain plate kit 8, thereby driving the spiral body 7 to rotate, scraping the waste chips and discharging the waste chips from one side. The conveying frame 1 is provided with a chain plate kit 8. The chain plate interlayer of the chain plate kit 8 is fixedly provided with a partition 9 in the conveying frame 1. A scraper 10 is provided on the chain plate of the chain plate kit 8. The conveying frame 1 is fixedly connected to a wedge-shaped filter box 11. The wedge-shaped filter box 11 filters the waste liquid. The wedge-shaped filter box 11 is connected to the self-priming pump 12 through a pipe, so that the liquid enters the self-priming pump 12.

[0016] A copper brush is fixed on the inner surface of the chain plate of the chain plate kit 8. During the operation of the chain plate kit 8, the copper brush continuously scrapes the filter screen on the wedge-shaped filter box 11 to reduce the frequency of filter screen clogging. An overflow hole is provided on the chain plate of the chain plate kit 8. Large-sized chips are intercepted on the surface of the chain plate kit 8, and small-sized chips and liquid flow into the upper and lower chain plate interlayers through the gaps and overflow holes of the chain plate kit 8; the conveying frame 1 is provided with a main chip drop port at one end of the reduction motor 2, and small-sized chips are discharged from the main chip drop port.

[0017] A liquid level gauge is fixedly provided on one side of the conveying frame 1. When the liquid level gauge triggers a high liquid level alarm, the self-priming pump 12 sucks the wedge-shaped filter box 11 through a pipeline. A spiral chip outlet is provided on the conveying frame 1, located on one side of the spiral cavity 6 and below the spiral cavity 6. A visual window is provided on the conveying frame 1. The inspection window is used to observe the status of the copper brush. When the bristles are severely deformed, the copper brush can also be replaced through this window.

[0018] Working principle: The chip-liquid mixture generated by machine tool processing enters this equipment from the feeding area, and the reduction motor 2 is started to drive the driving shaft 3 to rotate, so that the chain plate kit 8 moves. The large-sized chips are intercepted on the surface of the chain plate kit 8, and the small-sized chips and liquid flow into the upper and lower chain plate interlayers through the gaps and overflow holes of the chain plate kit 8. The large-sized chips are finally discharged from the main chip drop port. The small-sized chips on the partition 9 will enter the spiral cavity 6 and then be transported and discharged by the spiral body 7. The liquid will first enter the wedge-shaped filter box 11 to filter the liquid, and then be sucked out and discharged by the self-priming pump 12. The chips on the wedge-shaped filter box 11 are washed by the copper brush, moved, and finally enter the spiral cavity 6.

Claims

1. A negative pressure suction chain plate chip conveyor, comprising a conveying frame (1), characterized in that: A reduction motor (2) is fixedly provided on one side of the conveying frame (1), and an output shaft of the reduction motor (2) is fixedly connected to a driving shaft (3), and the driving shaft (3) is rotatably connected to the conveying frame (1). Below the driving shaft (3), a driven shaft (4) is rotatably connected to the conveying frame (1). Both the driving shaft (3) and the driven shaft (4) are fixedly connected to a sprocket (5). A spiral cavity (6) is provided on the conveying frame (1), and a spiral body (7) is provided in the spiral cavity (6). One side of the spiral body (7) passes through the conveying frame (1), and the spiral body (7) is connected to the driven shaft (4) through a chain. A chain plate set (8) is provided in the conveying frame (1), and a chain plate interlayer of the chain plate set (8) is fixedly provided with a partition (9) in the conveying frame (1). A scraper (10) is provided on the chain plate of the chain plate set (8). A wedge filter box (11) is fixedly connected to the inside of the conveying frame (1), and the wedge filter box (11) is connected to a self-priming pump (12) through a pipeline.

2. The negative pressure suction chain plate chip conveyor according to claim 1, characterized in that: A copper brush is fixedly provided on the inner surface of the chain plate of the chain plate set (8), and a water overflow hole is provided on the chain plate of the chain plate set (8). The conveying frame (1) is provided with a main chip drop opening at one end of the reduction motor (2).

3. The negative pressure suction chain plate chip conveyor according to claim 1, characterized in that: A liquid level gauge is fixedly provided on one side of the conveying frame (1).

4. The negative pressure suction chain plate chip conveyor according to claim 1, characterized in that: The conveying frame (1) is provided with a spiral chip outlet located on one side of the spiral cavity (6) and below the spiral cavity (6).

5. The negative pressure suction chain plate chip conveyor according to claim 1, characterized in that: The conveying frame (1) is provided with a viewing window.