Extrusion forming device for super-thick gypsum board

By designing an ultra-thick gypsum board extrusion molding device, using positive and negative screws to drive the slider and rack structure to compress the gypsum board, and combining guide plates and cutters to process excess parts, the problems of shaking and cracking during the gypsum board transmission process are solved, and product stability and resource utilization are improved.

CN223395447UActive Publication Date: 2025-09-30TAISHAN GYPSUM (XIANGTAN) CO LTD
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Patent Information

Application Number
CN202422503238.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-30
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

During the gypsum board production process, the gypsum board is prone to shaking during transportation, resulting in folds and cracks on the edges or center, affecting product quality.

Method used

An ultra-thick gypsum board extrusion molding device was designed. The gypsum board was compacted by driving the slider and rack structure through positive and negative screws. The excess part was processed by the guide plate and cutter structure to ensure the stability and resource utilization of the gypsum board during the transmission process.

Benefits of technology

It effectively prevents the gypsum board from shaking and cracking during transportation, improves product stability and resource utilization, and reduces production costs.

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Abstract

The utility model belongs to the technical field of gypsum boards, and discloses an ultra-thick gypsum board extrusion forming device which comprises a conveying device, supporting frames are fixedly installed on the two sides of the conveying device, first bearings are symmetrically and fixedly installed in the supporting frames, and a forward-backward lead screw is connected between inner rings of the two first bearings in an interference fit mode. A rotating handle is fixedly installed at one end of the forward and reverse screw rod, sliding blocks are symmetrically connected to the outer surface of the forward and reverse screw rod through threads, racks are slidably installed in the two sliding blocks, pressing blocks are fixedly connected to one ends of the racks, and screw rods are connected to the interiors of the two sliding blocks through threads; the end, located in the sliding block, of the outer surface of the screw is connected with a second bearing in an interference fit mode. The two sliding blocks move to the corresponding positions at the same time by rotating the positive and negative lead screws, then racks in the sliding blocks slide to make the pressing blocks be attached to the top end of the conveying device, and therefore the produced gypsum board is pressed tightly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gypsum boards, and in particular relates to an ultra-thick gypsum board extrusion molding device. Background Art

[0002] Gypsum board is a material made primarily from building gypsum. It's lightweight, strong, thin, easy to process, and boasts excellent sound insulation, heat insulation, and fire resistance. It's one of the new lightweight board materials currently receiving significant development. Gypsum board is widely used in a variety of buildings, including residences, offices, shops, hotels, and industrial plants, for interior partitions, wall coverings (instead of wall plaster), ceilings, sound-absorbing panels, floor baseboards, and various decorative panels. However, it's not suitable for indoor installation in bathrooms or kitchens.

[0003] Currently, when producing gypsum board, gypsum slurry needs to be added to the paper panel, and then the paper panel and the gypsum slurry are laminated by a pressing roller. The pressed gypsum board is transported by a conveyor. During transportation, the gypsum board is easily shaken, causing folds at the edges or center of the gypsum board, and even cracks, which affects the use of the product. Utility Model Content

[0004] The present invention addresses the problem in the prior art that pressed gypsum boards are transported via a conveyor, which easily causes the gypsum boards to shake during transportation, resulting in folding or even cracking at the edges or center of the gypsum boards. The present invention proposes the following technical solutions:

[0005] A super-thick gypsum board extrusion forming device comprises: a conveying device, support frames are fixedly installed on both sides of the conveying device, a first bearing is symmetrically fixedly installed inside the support frame, a positive and negative screw rod is connected between the inner rings of the two first bearings by interference fit, a rotating handle is fixedly installed at one end of the positive and negative screw rods, sliders are symmetrically connected to the outer surfaces of the positive and negative screw rods by threads, racks are slidably installed inside the two sliders, a pressure block is fixedly connected to one end of the rack, a screw is threaded inside the two sliders, a second bearing is connected to the outer surface of the screw at one end located inside the slider by interference fit, and a clamping block is fixedly connected to the outer ring of the second bearing.

[0006] As a preferred embodiment of the above technical solution, a limiting rod is fixedly installed between the inner walls of the support frame, and the two sliding blocks are both sleeved on the outer surface of the limiting rod.

[0007] As a preferred embodiment of the above technical solution, a connecting rod is symmetrically fixedly installed on one side of the support frame, and the two connecting rods are fixedly connected to the inside of the two connecting rods. The two fixed rods are threadedly connected to the inside of the movable rods, and the ends of the two movable rods away from the fixed rods are rotatably connected to the cutting knives.

[0008] As a preferred embodiment of the above technical solution, guide plates are fixedly connected to the outer surfaces of the two cutting knives.

[0009] As a preferred embodiment of the above technical solution, the bottom end surfaces of the cutting knife and the guide plate are both in contact with the top end of the conveying device.

[0010] As a preferred embodiment of the above technical solution, fixed frames are fixedly installed on both sides of the conveying device, and pressure rollers are rotatably connected inside the fixed frames.

[0011] The beneficial effects of the utility model are:

[0012] (1) The utility model provides a pressing block, so that when producing gypsum boards, the staff rotates the forward and reverse screws to move the two sliders to corresponding positions at the same time, and then slides the rack inside the slider to make the pressing block fit the top of the conveyor, thereby pressing the produced gypsum boards tightly, preventing the gypsum boards from shaking during transportation, avoiding cracks in the gypsum boards, and reducing the possibility of damage;

[0013] (2) The present invention provides a guide plate so that the excess cut portion of the gypsum board is transferred to both sides of the conveying device through the wire plate. The staff then collects and processes the excess gypsum board, thereby saving production costs and improving resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Shown is a schematic diagram of the overall structure of an ultra-thick gypsum board extrusion molding device;

[0015] Figure 2 Shown is a side view of an extra-thick gypsum board extrusion molding device;

[0016] Figure 3 Shown is Figure 2 Schematic diagram of the structure of the middle A area;

[0017] Figure 4 Shown is a schematic diagram of a slider structure of an ultra-thick gypsum board extrusion molding device;

[0018] Figure 5 Shown is a schematic diagram of the internal structure of a slider of an ultra-thick gypsum board extrusion molding device.

[0019] In the figure: 1. Conveying device; 2. Fixed frame; 3. Pressing roller; 4. Support frame; 41. First bearing; 42. Limiting rod; 5. Forward and reverse screw rods; 51. Turning handle; 52. Slider; 53. Rack; 54. Pressing block; 55. Screw; 56. Second bearing; 57. Block; 6. Connecting rod; 61. Fixed rod; 62. Movable rod; 63. Cutting knife; 64. Guide plate. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0021] Example 1

[0022] The utility model provides an ultra-thick gypsum board extrusion molding device, such as Figures 1 to 5 As shown, it includes: a conveying device 1, a fixing frame 2 is fixedly installed on both sides of the conveying device 1, a pressure roller 3 is rotatably connected inside the fixing frame 2, a support frame 4 is fixedly installed on both sides of the conveying device 1, a first bearing 41 is symmetrically fixedly installed inside the support frame 4, a positive and negative screw rod 5 is connected between the inner rings of the two first bearings 41 through interference fit, the outer surfaces of the positive and negative screw rods 5 are symmetrically connected to the sliders 52 through threads, a rack 53 is slidably installed inside the two sliders 52, one end of the rack 53 is fixedly connected to the pressure block 54, the two sliders 52 are internally connected to the screw 55 through threads, and the screw The outer surface of the rod 55 is located at one end inside the slider 52 and is connected to the second bearing 56 through an interference fit. The outer ring of the second bearing 56 is fixedly connected to a clamping block 57. The clamping block 57 is slidably installed inside the slider 52. According to the gypsum boards of different thicknesses being processed, the height of the falling rack 53 is controlled, so that the pressure block 54 falls to a specific position, and then the screw 55 is rotated. Under the action of the second bearing 56, the clamping block 57 slides in the direction close to the rack 53, so that the raised part of the clamping block 57 is engaged with the gap position of the rack 53, and the pressure block 54 is fixed inside the slider 52.

[0023] like Figure 2 and Figure 4 As shown, a limiting rod 42 is fixedly installed between the inner walls of the support frame 4, and the two sliders 52 are both sleeved on the outer surface of the limiting rod 42. Through the setting of the limiting rod 42, when the forward and reverse screw rods 5 are rotated, the limiting rod 42 converts the rotation of the forward and reverse screw rods 5 into linear motion of the two sliders 52, while ensuring the movement trajectory of the two sliders 52 and improving the stability of the sliders 52 when moving.

[0024] like Figure 2 and Figure 3 As shown, a connecting rod 6 is symmetrically fixedly installed on one side of the support frame 4, and a fixed rod 61 is fixedly connected to the inside of the two connecting rods 6, and a movable rod 62 is threadedly connected to the inside of the two fixed rods 61. The ends of the two movable rods 62 away from the fixed rod 61 are rotatably connected to the cutting knife 63, and the outer surfaces of the two cutting knives 63 are fixedly connected to the guide plate 64. The bottom end surfaces of the cutting knife 63 and the guide plate 64 are both fitted to the top of the conveying device 1. Through the setting of the guide plate 64, the excess part of the gypsum board is cut by the cutting knife 63, and the excess cut part of the gypsum board is intercepted by the guide plate 64. Then the staff collects and reuses the intercepted gypsum board to reduce resource waste.

[0025] Working principle: When using this device, the staff rotates the handle 51 according to the specifications of the gypsum board required by the customer, so that it drives the forward and reverse screw rods 5 to rotate, and cooperates with the limit rod 42. The rotating forward and reverse screw rods 5 drive the two sliders 52 to make linear motion at the same time, and control the number of turns of the forward and reverse screw rods 5 to make the two sliders 52 located at specific positions. Then, the rack 53 is moved downward, and the pressing block 54 is driven downward. According to the thickness of the gypsum board to be produced, the bottom end surface of the pressing block 54 is made to fit the top surface of the gypsum board to prevent the gypsum board from shaking during the cutting process. The screw 55 is rotated to make the raised part of the block 57 engage with the gear The gap between the strips 53 is opened, and the pressing block 54 is fixed to the top of the gypsum board. Then, the movable rod 62 is rotated at the same time to drive the two cutting knives 63 to move toward the center of the conveyor belt. According to the gypsum board width required by the customer, the positions of the two cutting knives 63 are adjusted so that the two cutting knives 63 are in the same horizontal direction and the straight-line distance between the opposite surfaces of the two cutting knives 63 is equal to the width of the gypsum board, so that the excess part of the produced gypsum board is cut off. The excess gypsum board is intercepted on the surface of the conveyor belt by the guide plate 64, and then the staff collects and processes the excess gypsum board for reuse, thereby improving resource utilization.

[0026] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. An ultra-thick gypsum board extrusion molding device, characterized in that: include: A transmission device (1) is provided, wherein support frames (4) are fixedly installed on both sides of the transmission device (1), a first bearing (41) is symmetrically fixedly installed inside the support frame (4), a positive and negative screw rod (5) is connected between the inner rings of the two first bearings (41) through interference fit, a rotating handle (51) is fixedly installed at one end of the positive and negative screw rod (5), a slider (52) is symmetrically connected to the outer surface of the positive and negative screw rod (5) through threading, a rack (53) is slidably installed inside the two sliders (52), one end of the rack (53) is fixedly connected to a pressure block (54), a screw rod (55) is connected to the inner surface of the two sliders (52) through threading, one end of the outer surface of the screw rod (55) located inside the slider (52) is connected to the second bearing (56) through interference fit, and the outer ring of the second bearing (56) is fixedly connected to a clamping block (57).

2. The ultra-thick gypsum board extrusion molding device according to claim 1, characterized in that: A limiting rod (42) is fixedly installed between the inner walls of the support frame (4), and the two sliding blocks (52) are both sleeved on the outer surface of the limiting rod (42).

3. The ultra-thick gypsum board extrusion molding device according to claim 1, characterized in that: A connecting rod (6) is symmetrically fixedly installed on one side of the support frame (4), and the interiors of the two connecting rods (6) are fixedly connected to a fixed rod (61). The interiors of the two fixed rods (61) are connected to a movable rod (62) via a thread, and the ends of the two movable rods (62) away from the fixed rod (61) are rotatably connected to a cutting knife (63).

4. The ultra-thick gypsum board extrusion molding device according to claim 3, characterized in that: The outer surfaces of the two cutting knives (63) are both fixedly connected with guide plates (64).

5. The ultra-thick gypsum board extrusion molding device according to claim 4, characterized in that: The bottom end surfaces of the cutting knife (63) and the guide plate (64) are both attached to the top end of the conveying device (1).

6. The ultra-thick gypsum board extrusion molding device according to claim 1, characterized in that: Fixed frames (2) are fixedly installed on both sides of the conveying device (1), and pressure rollers (3) are rotatably connected inside the fixed frames (2).