Insulation tube untwisting and unrolling production line

By designing an insulating tube untwisting and billet-passing production line, the problems of billet twisting and slipping are solved by using untwisting shaft components and feeding and drawing wheels, which improves production efficiency and reduces manual intervention.

CN223395770UActive Publication Date: 2025-09-30LONGKOU BAOSHI INSULATING MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422872971.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-30
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the existing insulating tube production process, the blank tube is prone to twisting and slipping before being coated with the insulating paint film, resulting in low production efficiency and requiring a lot of manual intervention.

Method used

An insulating tube untwisting and billet passing production line is designed, which includes a untwisting frame assembly and a billet passing assembly. The untwisting shaft assembly is used to automatically correct the billet tube twisting, and the feeding drafting wheel provides traction to prevent slipping.

Benefits of technology

It realizes automatic correction of billet tube distortion, improves production fluency, reduces manual intervention and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of insulation tube blank passing, and particularly relates to an insulation tube untwisting blank passing production line which comprises an untwisting frame assembly and a blank passing assembly which are sequentially arranged, the untwisting frame assembly comprises at least one untwisting shaft assembly, each untwisting shaft assembly comprises three untwisting shafts which are arranged in a high-low mode, and the three untwisting shafts are distributed in a triangular mode. The untwisting shaft assembly comprises a feeding drafting wheel, a first untwisting wheel, a second untwisting wheel, a third untwisting wheel and an untwisting rod, the feeding drafting wheel, the first untwisting wheel, the second untwisting wheel, the third untwisting wheel and the untwisting rod are sequentially arranged, and the feeding drafting wheel is lower than the first untwisting wheel, so that the feeding drafting wheel provides certain traction and drawing force. The distortion of the blank pipe can be automatically corrected and removed, and manual treatment is not needed; the feeding drafting wheel is additionally arranged at the feeding position of the blank passing assembly for traction and stretching, so that traction force is increased, the slipping phenomenon is effectively avoided, the operation smoothness is improved, and labor input is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of insulating tube blank passing, in particular to an insulating tube untwisting blank passing production line. Background Art

[0002] During the production of insulating hoses, glass fibers are often woven into tubes, and a soft insulating varnish is applied to the outer surface of the woven tubes, which is then cured to form insulating hoses. These hoses are mainly used for various joints and high-voltage turn-to-turn insulation. The production of insulating hoses is divided into two main processes: tube weaving and insulating varnish coating, and each is an independent continuous production process. In the varnish coating process, due to the vertical coating process, the glass fiber tubes are required to be in a rounded state before coating. The tubes woven from glass fiber yarns are soft, especially those with large diameters. Due to the influence of gravity, they will become flat rather than cylindrical. In order to make the tube cylindrical, the tubes need to be rounded before coating, which is commonly known as "through-the-tube" process.

[0003] Most existing billet-passing devices use three billet-passing wheels and billet-passing rods to pass the billet tubes. The billet-passing rods are generally "M"-shaped or "J"-shaped. Under the driving friction of the billet-passing wheels, the billet tube slowly passes through the billet-passing rod head with a larger diameter, thereby realizing a full-circle process. The driving force is provided by friction between the billet tube and the billet-passing wheels. Slippage is likely to occur between the billet tube and the billet-passing wheels, which requires workers to deal with in a timely manner, affecting production efficiency and increasing additional labor input.

[0004] In addition, some billet tubes may be twisted after coming out of the barrel, and workers need to correct and untwist them in time, otherwise it will affect the flow of the billet. Utility Model Content

[0005] The utility model provides a production line for untwisting and straightening insulating tube blanks, which can solve the problems pointed out in the background technology.

[0006] An insulating tube untwisting and billet passing production line comprises a untwisting frame assembly and a billet passing assembly arranged in sequence, wherein the untwisting frame assembly comprises at least one set of untwisting shaft assemblies, wherein the untwisting shaft assembly comprises three untwisting shafts arranged at different heights, and the three untwisting shafts are distributed in a triangular pattern;

[0007] The blank passing assembly includes a feeding and stretching wheel, a first blank passing wheel, a second blank passing wheel, a third blank passing wheel and a blank passing rod arranged in sequence. The feeding and stretching wheel is arranged lower than the first blank passing wheel so that the feeding and stretching wheel provides a certain traction and stretching force.

[0008] Preferably, the feeding and stretching wheel is a power input wheel, which is connected to the third blank wheel through a gear, the second blank wheel is connected to the third blank wheel through a gear, and the first blank wheel and the third blank wheel are connected through a synchronous belt.

[0009] Beneficial effects: The utility model provides an insulating tube untwisting billet production line, which is provided with an untwisting shaft assembly, and can automatically correct and remove the twist of the billet tube without manual processing;

[0010] A feeding and stretching wheel is added at the feeding point of the through-blanket component to perform traction and stretching to increase traction, effectively avoid slipping, improve the smoothness of operation, and reduce labor input. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the utility model.

[0012] Figure 2 This is a schematic structural diagram of the through-blanket assembly of the utility model.

[0013] Description of reference numerals:

[0014] Reference numerals in the figure: unbuttoning shaft 11; supporting shaft 12; feeding and drawing wheel 21; first billet passing wheel 22; second billet passing wheel 23; third billet passing wheel 24; billet passing rod 25; synchronous belt 26; billet tube 3. DETAILED DESCRIPTION

[0015] A specific embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiment.

[0016] Example:

[0017] like Figure 1-2 As shown, an insulating tube untwisting and billet passing production line includes a untwisting frame assembly and a billet passing assembly arranged in sequence. The untwisting frame assembly includes at least one set of untwisting shaft assemblies, and the untwisting shaft assembly includes three untwisting shafts 11 arranged at different heights. The three untwisting shafts 11 are distributed in a triangular shape. The height difference of the untwisting shafts 11 is used to evenly distribute the twist of the billet tube 3 during movement. The untwisting shaft assembly can be supported by a frame, and support shafts 12 are provided on both sides.

[0018] The blank passing assembly includes a feeding and stretching wheel 21, a first blank passing wheel 22, a second blank passing wheel 23, a third blank passing wheel 24 and a blank passing rod 25 arranged in sequence. The feeding and stretching wheel 21 is arranged lower than the first blank passing wheel 22, so that the feeding and stretching wheel 21 provides a certain traction and stretching force.

[0019] It should be noted that the above sequential arrangement is arranged in sequence according to the movement direction of the blank tube 3.

[0020] Specifically, the feeding and stretching wheel 21 is a power input wheel, which is connected to the third blank wheel 24 through a gear, the second blank wheel 23 is connected to the third blank wheel 24 through a gear, and the first blank wheel 22 and the third blank wheel 24 are connected through a synchronous belt 26.

[0021] The above disclosures are only a few specific embodiments of the present invention. However, the embodiments of the present invention are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the scope of protection of the present invention.

Claims

1. A production line for untwisting and passing insulating tube blanks, characterized by: The invention comprises a detwisting frame assembly and a through blank assembly which are arranged in sequence, wherein the detwisting frame assembly comprises at least one set of detwisting shaft assemblies, wherein the detwisting shaft assembly comprises three detwisting shafts (11) arranged at different heights, and the three detwisting shafts (11) are distributed in a triangular pattern; The blank passing assembly comprises a feeding and stretching wheel (21), a first blank passing wheel (22), a second blank passing wheel (23), a third blank passing wheel (24) and a blank passing rod (25) which are arranged in sequence. The feeding and stretching wheel (21) is arranged lower than the first blank passing wheel (22), so that the feeding and stretching wheel (21) provides a certain traction and stretching force.

2. The insulating tube untwisting and billet production line according to claim 1, characterized in that: The feeding and stretching wheel (21) is a power input wheel, which is connected to the third blank wheel (24) through a gear, the second blank wheel (23) is connected to the third blank wheel (24) through a gear, and the first blank wheel (22) and the third blank wheel (24) are connected through a synchronous belt (26).