Asphalt storage tank for highway construction
By installing a preheating pipe and an insulation layer in the asphalt storage tank, using an external hot water source to preheat the heating layer, and maintaining the uniformity of the asphalt through a stirring component, the problem of poor heating effect of the asphalt storage tank is solved, and the effect of preventing agglomeration and heat loss is achieved.
Patent Information
- Application Number
- CN202422913993.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing asphalt storage tanks lack preheating treatment of the hot layer, which affects the heating effect of the asphalt inside the inner shell and causes agglomeration.
By setting up preheating pipes and insulation layers, an external hot water source is used to preheat the heating layer, and a stirring component is used to maintain the uniformity of the asphalt to prevent precipitation and solidification.
Effectively prevent asphalt from agglomerating, ensure heating effect, maintain asphalt uniformity, reduce heat loss, and ensure safe use.
Smart Images

Figure CN223396743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt storage tanks, in particular to an asphalt storage tank for highway construction. Background Art
[0002] Asphalt is a complex, dark-brown mixture of hydrocarbons of varying molecular weights and their non-metallic derivatives. It is a highly viscous organic liquid that is liquid, black in surface color, and soluble in carbon disulfide. Asphalt is an organic cementitious material that provides water, moisture, and corrosion resistance. Asphalt can be primarily categorized as coal tar pitch, petroleum asphalt, and natural asphalt. Coal tar pitch is a byproduct of coking. Petroleum asphalt is the residue from crude oil distillation. Natural asphalt is stored underground, sometimes forming deposits or accumulating on the Earth's surface. Asphalt is primarily used in industries such as coatings, plastics, and rubber, as well as in road paving.
[0003] The patent document with the existing authorization announcement number CN 219340476 U is an asphalt storage tank for highway construction, comprising an outer shell and a reduction motor, wherein a thermal insulation layer is provided on the inner wall of the outer shell, and a feed pipe and a vent pipe are respectively provided on both sides of the top of the inner shell, and the other ends of the feed pipe and the vent pipe pass through the thermal insulation layer and the outer shell in sequence and extend to the outside; this patent document enhances the fluidity of asphalt during storage and avoids the occurrence of agglomeration caused by the asphalt being in a static state for a long time. The staff starts the electric heating coil, which heats the asphalt inside the inner shell, and the temperature detection sensor detects the temperature inside the inner shell in real time, thereby avoiding the occurrence of agglomeration of the asphalt due to cooling. However, due to the lack of preheating treatment of the heat layer, the effect of heating the asphalt inside the inner shell is affected. Utility Model Content
[0004] In response to the above problems, the purpose of the present utility model is to provide an asphalt storage tank for highway construction, which solves the problem that the lack of preheating treatment of the heating layer affects the heating effect of the asphalt inside the inner shell. The external hot water source is turned on and the water is diverted to the water pipe through the water inlet pipe. The water then flows into the preheating pipe through the water pipe and is used to preheat the heating layer. The setting of the insulation layer is used to reduce heat loss.
[0005] To achieve the above objectives, the utility model adopts the following technical solution: an asphalt storage tank for highway construction, comprising a tank assembly, a monitoring assembly, and a stirring assembly, the tank assembly comprising a tank shell, the monitoring assembly comprising a breathing valve and a safety valve, the stirring assembly comprising a motor and a rotating shaft, the top of the tank shell being connected to a feed pipe, the inner side of the tank shell being provided with a heat insulation layer and a heating layer, the inner side of the heating layer being provided with a heating plate and a preheating pipe, the top of the preheating pipe being connected to a water pipe, the end of the water pipe away from the preheating pipe being connected to a water inlet pipe, a temperature sensor being installed on one side of the outer wall of the tank shell, the outer ring wall of the rotating shaft being connected to sleeve pipes at equal intervals, the outer ring wall of the sleeve pipe away from the rotating shaft being symmetrically connected to stirring rods, the end of the stirring rod away from the sleeve pipe being connected to a connecting plate, and the end of the connecting plate away from the stirring rod being connected to a cleaning brush.
[0006] The beneficial effects of the present invention are as follows: after the motor is started, the motor starts working and drives the sleeve to rotate through the rotating shaft. During the rotation of the sleeve, the stirring rod and the cleaning brush are driven to rotate, thereby maintaining the uniformity of the asphalt through the rotation of the stirring rod to prevent precipitation and solidification. At the same time, the cleaning brush reduces the adhesion of asphalt to the inner wall of the tank shell during this process. When in use, the external hot water source is turned on and the water is diverted to the water pipe through the water inlet pipe. Then the water flows into the preheating pipe through the water pipe and is used to preheat the heating layer. The setting of the thermal insulation layer is used to reduce heat loss.
[0007] In order for the asphalt to be discharged through the discharge pipe and used in road construction:
[0008] As a further improvement of the above technical solution: the bottom of the tank shell is connected to a discharge pipe, the discharge pipe is connected to a valve, and the inner wall of the tank shell is connected to a guide block.
[0009] The beneficial effect of this improvement is that when in use, the device is pushed to the predetermined use position, and the discharge pipe is connected to the external feed pipe, and the asphalt is discharged through the discharge pipe and used in highway construction.
[0010] In order to balance the air pressure inside and outside the tank shell and prevent the tank shell from deformation:
[0011] As a further improvement of the above technical solution: the breathing valve is installed on the top of the tank shell through bolts and is connected to the inner cavity of the tank shell. The breathing valve includes a pressure valve and a vacuum valve.
[0012] The beneficial effects of this improvement are: when the pressure of the tank shell is within the control operating pressure range of the breathing valve, the breathing valve does not work and maintains the airtightness of the tank shell; when asphalt is added to the tank shell, the pressure of the upper gas space inside the tank shell increases; when it reaches the positive operating pressure of the breathing valve, the pressure valve is pushed open, and the gas escapes from the exhalation port of the breathing valve, so that the pressure inside the tank shell no longer continues to increase; when the asphalt is discharged from the tank shell, the pressure of the upper gas space inside the tank shell drops; when the negative operating pressure of the breathing valve is reached, the atmosphere outside the tank shell will push open the negative pressure valve disc of the breathing valve, allowing outside gas to enter the tank, so that the pressure inside the tank shell no longer continues to drop, and the air pressure inside and outside the tank shell is balanced, preventing the tank shell from deformation.
[0013] In order to expand the detection area by setting two temperature sensors to ensure that the asphalt is in the appropriate temperature range:
[0014] As a further improvement of the above technical solution: two temperature sensors are provided in total, the two temperature sensors are arranged one above the other, and the probes of the temperature sensors are arranged on the inner side of the tank shell.
[0015] The beneficial effect of this improvement is that the temperature inside the tank shell can be monitored by setting a temperature sensor, and the detection area can be expanded by setting two temperature sensors to ensure that the asphalt is in a suitable temperature range.
[0016] To monitor the pressure inside the tank shell and ensure the safety of the device:
[0017] As a further improvement of the above technical solution: the safety valve is vertically installed on the top of the tank shell by bolts and is connected to the inner cavity of the tank shell. A pressure gauge is installed on one side of the tank shell.
[0018] The beneficial effects of this improvement are: through the setting of the safety valve, the safety valve automatically opens when the pressure exceeds the set value and releases the pressure through the safety valve. The pressure gauge is set to monitor the pressure inside the tank shell to ensure the safety of the device.
[0019] In order to discharge the water in the preheating tube through the drain pipe:
[0020] As a further improvement of the above technical solution: heating plates are installed at equal intervals on the inner circumference of the heating layer, the heating plates are electrically connected to the operation panel, a preheating pipe is provided between two adjacent heating plates, the bottom of the preheating pipe is connected to a drainage pipe away from the water pipe, and one end of the drainage pipe away from the preheating pipe passes through the outer wall of the tank body and extends to the outside.
[0021] The beneficial effect of this improvement is that after the operation of the heating plate is started, the heating plate works to heat the asphalt inside the tank shell, and the water inside the preheating pipe is discharged through the drain pipe.
[0022] To reduce heat loss by setting up a thermal insulation layer:
[0023] As a further improvement of the above technical solution: the inner side of the insulation layer is wrapped with polyurethane foam, the end of the water pipe away from the preheating pipe passes through the top wall of the tank shell and extends to be connected to the water inlet pipe, and the water inlet pipe is connected to an external hot water source.
[0024] The beneficial effect of this improvement is: when in use, open the external hot water source and allow the water to flow into the water pipe through the water inlet pipe, and then the water flows into the preheating pipe through the water pipe and is used to preheat the heating layer. The setting of the insulation layer is used to reduce heat loss.
[0025] In order to maintain the uniformity of asphalt and prevent sedimentation and solidification by rotating the stirring rod:
[0026] As a further improvement of the above technical solution: the motor is installed on the top of the tank shell and is electrically connected to the operation panel, the top of the rotating shaft passes through the wall of the tank shell and is connected to the output end of the motor through a coupling, and a bearing is installed at the position where the rotating shaft passes through the wall of the tank shell, and the bristles of the cleaning brush are in contact with the inner wall of the tank shell.
[0027] The beneficial effects of this improvement are: after starting the motor, the motor starts working and drives the sleeve to rotate through the rotating shaft. During the rotation of the sleeve, the stirring rod and the cleaning brush are driven to rotate, thereby maintaining the uniformity of the asphalt through the rotation of the stirring rod to prevent precipitation and solidification. At the same time, during this process, the cleaning brush reduces the adhesion of asphalt to the inner wall of the tank shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a front cross-sectional structural schematic diagram of the present utility model.
[0029] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0030] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at point B in the middle.
[0031] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at point C in the middle.
[0032] Figure 5 This is a schematic diagram of the top cross-sectional structure of the tank shell of the utility model.
[0033] In the figure: 1, tank assembly; 11, tank shell; 12, feed pipe; 13, discharge pipe; 14, insulation layer; 15, heating layer; 16, heating plate; 17, preheating pipe; 171, drainage pipe; 18, water pipe; 19, water inlet pipe;
[0034] 2. Monitoring assembly; 21. Breathing valve; 22. Safety valve; 23. Pressure gauge; 24. Temperature sensor; 25. Guide block; 3. Stirring assembly; 31. Motor; 32. Rotating shaft; 33. Socket; 34. Stirring rod; 35. Connecting plate; 36. Cleaning brush. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention.
[0036] like Figure 1-5As shown, an asphalt storage tank for highway construction includes a tank assembly 1, a monitoring assembly 2, and a stirring assembly 3. The tank assembly 1 includes a tank shell 11, the monitoring assembly 2 includes a breathing valve 21 and a safety valve 22, the stirring assembly 3 includes a motor 31 and a rotating shaft 32, the top of the tank shell 11 is connected to a feed pipe 12, the inner side of the tank shell 11 is provided with a heat insulation layer 14 and a heating layer 15, the inner side of the heating layer 15 is provided with a heating plate 16 and a preheating pipe 17, the top of the preheating pipe 17 is connected to a water pipe 18, the end of the water pipe 18 away from the preheating pipe 17 is connected to a water inlet pipe 19, a temperature sensor 24 is installed on one side of the outer wall of the tank shell 11, and the rotating shaft 32 is provided with a heating plate 16 and a preheating pipe 17. The outer ring wall of the shaft 32 is connected with sleeve tubes 33 at equal intervals, and the outer ring wall of the sleeve tube 33 away from the rotating shaft 32 is symmetrically connected with a stirring rod 34, and the end of the stirring rod 34 away from the sleeve tube 33 is connected with a connecting plate 35, and the end of the connecting plate 35 away from the stirring rod 34 is connected with a cleaning brush 36. The bottom of the tank shell 11 is connected with a discharge pipe 13, and the discharge pipe 13 is connected with a valve. The inner wall of the tank shell 11 is connected with a guide block 25; when in use, the device is pushed to the predetermined use position, and the discharge pipe 13 is connected to the external feed pipe. The asphalt is discharged through the discharge pipe 13 and used in highway construction. The breathing valve 21 is installed on the top of the tank shell 11 by bolts and is connected to the tank shell 1 1 is connected to the inner cavity, and the breathing valve 21 includes a pressure valve and a vacuum valve; when the pressure of the tank shell 11 is within the control operating pressure range of the breathing valve 21, the breathing valve 21 does not work and maintains the airtightness of the tank shell 11. When asphalt is added to the tank shell 11, the pressure of the upper gas space in the tank shell 11 increases. When it reaches the operating positive pressure of the breathing valve 21, the pressure valve is pushed open, and the gas escapes from the exhalation port of the breathing valve 21, so that the pressure in the tank shell 11 no longer continues to increase. When the tank shell 11 discharges asphalt, the pressure of the upper gas space in the tank shell 11 decreases. When it reaches the operating negative pressure of the breathing valve 21, the atmosphere outside the tank shell 11 will push open the negative pressure valve disc of the breathing valve 21, allowing the outside air to enter The asphalt enters the tank so that the pressure in the tank shell 11 stops decreasing, and the air pressure inside and outside the tank shell 11 is balanced to prevent the tank shell 11 from deforming. There are two temperature sensors 24, which are arranged one above the other. The probes of the temperature sensors 24 are arranged on the inner side of the tank shell 11. The temperature sensors 24 are used to monitor the temperature inside the tank shell 11. The two temperature sensors 24 can expand the detection area to ensure that the asphalt is in an appropriate temperature range. The safety valve 22 is vertically installed on the top of the tank shell 11 by bolts and is connected to the inner cavity of the tank shell 11. A pressure gauge 23 is installed on one side of the tank shell 11.By setting the safety valve 22, the safety valve 22 automatically opens when the pressure exceeds the set value, and the pressure is released through the safety valve 22. The pressure gauge 23 is set to monitor the pressure inside the tank shell 11 to ensure the safety of the device. The inner circumference of the heating layer 15 is evenly spaced with heating plates 16, and the heating plates 16 are electrically connected to the operation panel. A preheating pipe 17 is provided between two adjacent heating plates 16. The preheating pipe 17 is connected to the drain pipe 1 away from the bottom of the water pipe 18. 71, the end of the drainage pipe 171 away from the preheating pipe 17 passes through the wall of the tank shell 11 and extends to the outside; after the operation of the heating plate 16 is started, the heating plate 16 works to heat the asphalt inside the tank shell 11, and the water inside the preheating pipe 17 is discharged through the drainage pipe 171. The inner side of the thermal insulation layer 14 is wrapped with polyurethane foam. The end of the water pipe 18 away from the preheating pipe 17 passes through the top wall of the tank shell 11 and extends to be connected to the water inlet pipe 19. The water inlet pipe 19 is connected to an external hot water source; when in use, the external hot water source is turned on and the water is diverted to the water pipe 18 through the water inlet pipe 19, and then the water flows into the preheating pipe 17 through the water pipe 18 and is used to preheat the heating layer 15. The setting of the thermal insulation layer 14 is used to reduce heat loss. The motor 31 is installed on the top of the tank shell 11 and is electrically connected to the operation panel. The top of the rotating shaft 32 passes through the wall of the tank shell 11 and is connected to the output end of the motor 31 through a coupling. The rotating shaft A bearing is installed at a position 32 that penetrates the wall of the tank shell 11, and the bristles of the cleaning brush 36 are in contact with the inner wall of the tank shell 11. After the motor 31 is started, the motor 31 starts to work and drives the sleeve 33 to rotate via the rotating shaft 32. During the rotation of the sleeve 33, the stirring rod 34 and the cleaning brush 36 are rotated. The rotation of the stirring rod 34 maintains the uniformity of the asphalt and prevents sedimentation and solidification. At the same time, during this process, the cleaning brush 36 reduces the adhesion of asphalt to the inner wall of the tank shell 11.
[0037] The working principle of the present invention is as follows: when in use, the device is pushed to the predetermined use position, and the discharge pipe 13 is connected to the external feed pipe, the asphalt is discharged through the discharge pipe 13 and applied to the road construction, the external hot water source is turned on and the water is diverted to the water pipe 18 through the water inlet pipe 19, and then the water flows into the preheating pipe 17 through the water pipe 18 and is used to preheat the heating layer 15. The setting of the heat insulation layer 14 is used to reduce heat loss. After the operation of the motor 31 is started, the motor 31 works and drives the rotation of the sleeve pipe 33 through the rotating shaft 32, and the sleeve pipe During the rotation, the stirring rod 33 drives the rotation of the stirring rod 34 and the cleaning brush 36, thereby maintaining the uniformity of the asphalt through the rotation of the stirring rod 34 to prevent precipitation and solidification. At the same time, during this process, the cleaning brush 36 reduces the adhesion of asphalt to the inner wall of the tank shell 11. After the operation of the heating plate 16 is started, the heating plate 16 works to heat the asphalt in the tank shell 11, and the water in the preheating pipe 17 is discharged through the drain pipe 171. Through the setting of the safety valve 22, the safety valve 22 automatically opens when the pressure exceeds the set value, and the safety valve 22 releases The pressure gauge 23 is provided to monitor the pressure inside the tank shell 11 to ensure the safety of the device. The temperature sensor 24 is provided to monitor the temperature inside the tank shell 11. By providing two temperature sensors 24, the detection area can be expanded to ensure that the asphalt is in a suitable temperature range. When the pressure of the tank shell 11 is within the control operating pressure range of the breathing valve 21, the breathing valve 21 does not work and maintains the airtightness of the tank shell 11. When asphalt is added to the tank shell 11, the gas in the upper part of the tank shell 11 is vented. When the pressure in the tank increases and reaches the positive operating pressure of the breathing valve 21, the pressure valve is pushed open and the gas escapes from the exhalation port of the breathing valve 21, so that the pressure in the tank shell 11 no longer continues to increase. When the tank shell 11 discharges asphalt, the pressure in the upper gas space in the tank shell 11 drops. When the operating negative pressure of the breathing valve 21 is reached, the atmosphere outside the tank shell 11 will push open the negative pressure valve disc of the breathing valve 21, allowing external gas to enter the tank, so that the pressure in the tank shell 11 no longer continues to drop, and the air pressure inside and outside the tank shell 11 is balanced, preventing the tank shell 11 from deformation.
[0038] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0039] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the scope of protection of the present utility model.
Claims
1. An asphalt storage tank for highway construction, comprising a tank assembly (1), a monitoring assembly (2), and a stirring assembly (3), wherein the tank assembly (1) comprises a tank shell (11), the monitoring assembly (2) comprises a breathing valve (21) and a safety valve (22), and the stirring assembly (3) comprises a motor (31) and a rotating shaft (32), and is characterized in that: The top of the tank shell (11) is connected to a feed pipe (12), the inner side of the tank shell (11) is provided with a heat insulation layer (14) and a heating layer (15), the inner side of the heating layer (15) is provided with a heating plate (16) and a preheating pipe (17), the top of the preheating pipe (17) is connected to a water pipe (18), the end of the water pipe (18) away from the preheating pipe (17) is connected to a water inlet pipe (19), a temperature sensor (24) is installed on one side of the outer wall of the tank shell (11), the outer ring wall of the rotating shaft (32) is connected to sleeve pipes (33) at equal intervals, the outer ring wall of the sleeve pipe (33) away from the rotating shaft (32) is symmetrically connected to a stirring rod (34), the end of the stirring rod (34) away from the sleeve pipe (33) is connected to a connecting plate (35), and the end of the connecting plate (35) away from the stirring rod (34) is connected to a cleaning brush (36).
2. The asphalt storage tank for highway construction according to claim 1, characterized in that: The bottom of the tank shell (11) is connected to a discharge pipe (13), the discharge pipe (13) is connected to a valve, and the inner wall of the tank shell (11) is connected to a guide block (25).
3. The asphalt storage tank for highway construction according to claim 1, characterized in that: The breathing valve (21) is mounted on the top of the tank shell (11) via bolts and is in communication with the inner cavity of the tank shell (11). The breathing valve (21) comprises a pressure valve and a vacuum valve.
4. The asphalt storage tank for highway construction according to claim 1, characterized in that: There are two temperature sensors (24) in total, which are arranged one above the other. The probes of the temperature sensors (24) are arranged on the inner side of the tank shell (11).
5. The asphalt storage tank for highway construction according to claim 1, characterized in that: The safety valve (22) is vertically mounted on the top of the tank shell (11) by means of bolts and is in communication with the inner cavity of the tank shell (11). A pressure gauge (23) is mounted on one side of the tank shell (11).
6. The asphalt storage tank for highway construction according to claim 1, characterized in that: Heating plates (16) are installed at equal intervals on the inner circumference of the heating layer (15), and the heating plates (16) are electrically connected to the operation panel. A preheating pipe (17) is provided between two adjacent heating plates (16). The bottom of the preheating pipe (17) away from the water pipe (18) is connected to a drainage pipe (171), and one end of the drainage pipe (171) away from the preheating pipe (17) passes through the wall of the tank shell (11) and extends to the outside.
7. The asphalt storage tank for highway construction according to claim 1, characterized in that: The inner side of the heat insulation layer (14) is wrapped with polyurethane foam, and the end of the water pipe (18) away from the preheating pipe (17) passes through the top wall of the tank shell (11) and extends to be connected to the water inlet pipe (19), and the water inlet pipe (19) is connected to an external hot water source.
8. The asphalt storage tank for highway construction according to claim 1, characterized in that: The motor (31) is mounted on the top of the tank shell (11) and is electrically connected to the operation panel. The top of the rotating shaft (32) passes through the wall of the tank shell (11) and is connected to the output end of the motor (31) via a coupling. A bearing is installed at the position where the rotating shaft (32) passes through the wall of the tank shell (11). The bristles of the cleaning brush (36) are in contact with the inner wall of the tank shell (11).