Conveying roller set and conveying mechanism
By arranging multiple outer rollers and support parts on the belt roller, the problems of excessive weight and inertia of the belt roller are solved, a low-energy consumption and high-strength conveyor roller group is achieved, the risk of shaft breakage is reduced, and the service life is extended.
Patent Information
- Application Number
- CN202422974893.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-12-03
AI Technical Summary
When the existing belt roller is too long, the moment of inertia is too large, which increases the load and power consumption of the servo motor. At the same time, the suspended part in the center of the hollow roller is too large, which poses a risk of shaft breakage.
At least two roller assemblies are used, each assembly includes a core shaft and multiple outer rollers, the outer rollers are rotatably connected to the core shaft, and supports are set between adjacent outer rollers, the supports are connected to the core shaft to enhance structural strength and avoid excessive deflection.
It reduces weight and rotational inertia, reduces energy consumption, improves structural strength, avoids the risk of broken shafts, and extends service life.
Smart Images
Figure CN223396908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a conveying roller group and a conveying mechanism. Background Art
[0002] Belt conveyors are highly efficient, continuous transport machines. As an integral part of modern production and logistics systems, they are widely used across various industries. Their operating principle is that a belt, powered by a transmission mechanism, moves around rollers, forming a closed-loop transmission system. The material being conveyed is placed on the belt and transported to the desired location as it moves.
[0003] Belt transmission equipment is mainly composed of core components such as the frame, conveyor belt, belt roller, tensioning device and transmission device. The wider the conveyor item, the wider the conveyor belt, which will cause the belt roller to be too long. Currently, there are two commonly used belt rollers: a fully solid roller and a hollow roller with a core shaft. However, when the belt roller is long, the mass of the fully solid roller is large, which will lead to excessive moment of inertia, thereby increasing the servo motor load and belt tension, and increasing power consumption. Although the weight of the hollow roller with a core shaft is reduced compared to the fully solid roller, when the hollow roller is long, the center suspended part of the hollow roller is too large, resulting in increased deflection and the risk of broken shaft when carrying materials. Utility Model Content
[0004] The utility model aims to provide a conveying roller group and a conveying mechanism with light weight, small moment of inertia, low power consumption and high structural strength.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] In one aspect, a conveying roller assembly is provided, comprising:
[0007] At least two roller assemblies, each of which includes a core shaft and a plurality of outer rollers, wherein the plurality of outer rollers are sleeved on the core shaft at equal intervals along a first direction and are rotatably connected to the core shaft;
[0008] A support member is provided between each two adjacent outer rollers, and both ends of the support member are respectively connected to two adjacent core shafts.
[0009] Optionally, the roller assembly further includes a rotating member, and both ends of the outer roller along the first direction are provided with the rotating member sleeved on the outside of the core shaft, and the outer roller is rotatably connected to the rotating member.
[0010] Optionally, both ends of the outer roller along the first direction are provided with a plurality of rotating parts sleeved on the outside of the core shaft.
[0011] Optionally, the roller assembly also includes a first positioning sleeve, which is arranged on the core shaft and located between the two adjacent outer rollers. The two ends of the first positioning sleeve along the first direction are respectively abutted on the two adjacent rotating members of the two outer rollers, and the two ends of the support member are respectively connected to the first positioning sleeve.
[0012] Optionally, the roller assembly further includes a fixing seat, the fixing seat being arranged on both sides of the core shaft along the first direction, and the core shaft being inserted into the fixing seat.
[0013] Optionally, the roller assembly further includes a second positioning sleeve, which is sleeved on the core shaft, and two ends of the second positioning sleeve along the first direction respectively abut against the fixed seat and the rotating member adjacent to the fixed seat.
[0014] Optionally, a plug-in groove is provided on the fixing seat, and limiting planes are provided at both ends of the core shaft. Both ends of the core shaft are inserted into the plug-in groove, and the limiting planes abut against the groove wall of the plug-in groove.
[0015] Optionally, arc-shaped grooves are respectively provided at both ends of the support member connected to the core shaft.
[0016] Optionally, the rotating member is a bearing, the inner ring of the bearing is sleeved on the core shaft, and the outer roller is sleeved on the outer ring of the bearing.
[0017] On the other hand, a conveying mechanism is provided, which includes a conveying roller group as described in any one of the above items, and the conveying mechanism also includes a conveyor belt, an active roller and a driving member, the conveyor belt is arranged on the outside of the active roller and the conveying roller group, the active roller is connected to the driving member, and the driving member is used to drive the active roller to rotate.
[0018] Beneficial effects of the utility model:
[0019] The utility model provides a conveying roller group, which is provided with at least two roller assemblies and a plurality of outer rollers are sleeved on the core shaft of each roller assembly. On the one hand, compared with a solid roller, the weight is reduced, the moment of inertia is reduced, and the energy consumption is reduced. On the other hand, by sleeved on the plurality of outer rollers on the core shaft, the risk of a single outer roller breaking due to a too long central suspended part and too large deflection is avoided. In addition, a support member with two ends respectively connected to the two adjacent core shafts is provided between each two adjacent outer rollers, so that the structural strength of the core shaft is strengthened by using the support member, and the risk of the core shaft breaking due to an excessive length and too large deflection is avoided.
[0020] The utility model also provides a conveying mechanism, which uses the above-mentioned conveying roller group. Since the conveying roller group is light in weight, it effectively reduces power loss and reduces operating costs. In addition, the structural strength of the conveying roller group is large, thereby reducing the possibility of damage due to broken shafts and extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is an assembly diagram of the conveyor roller set provided by the utility model;
[0022] Figure 2 This is a structural exploded view of the roller assembly in the conveyor roller assembly provided by the present invention;
[0023] Figure 3 This is a structural diagram of the core shaft end portion of the conveying roller assembly provided by the present invention;
[0024] Figure 4 This is a structural diagram of the fixed seat in the conveying roller group provided by the utility model;
[0025] Figure 5 This is a schematic structural diagram of the support member in the conveyor roller assembly provided by the present invention;
[0026] Figure 6 It is a schematic diagram of the connection relationship of various parts in the conveying mechanism provided by the utility model.
[0027] In the picture:
[0028] 100, conveyor belt; 200, driving roller;
[0029] 1. Roller assembly; 11. Mandrel; 111. Limiting plane; 12. Outer roller; 13. Rotating member; 14. First positioning sleeve; 15. Fixed seat; 151. Insertion groove; 16. Second positioning sleeve;
[0030] 2. Support member; 21. Arc-shaped groove. DETAILED DESCRIPTION
[0031] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0032] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0034] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0035] Belt conveyors are highly efficient, continuous transport machines. As an integral part of modern production and logistics systems, they are widely used across various industries. Their operating principle is that a belt, powered by a transmission mechanism, moves around rollers, forming a closed-loop transmission system. The material being conveyed is placed on the belt and transported to the desired location as it moves.
[0036] Belt transmission equipment is mainly composed of core components such as the frame, conveyor belt, belt roller, tensioning device and transmission device. The wider the conveyor item, the wider the conveyor belt, which will cause the belt roller to be too long. Currently, there are two commonly used belt rollers: a fully solid roller and a hollow roller with a core shaft. However, when the belt roller is long, the mass of the fully solid roller is large, which will lead to excessive moment of inertia, thereby increasing the servo motor load and belt tension, and increasing power consumption. Although the weight of the hollow roller with a core shaft is reduced compared to the fully solid roller, when the hollow roller is long, the center suspended part of the hollow roller is too large, resulting in increased deflection and the risk of broken shaft when carrying materials.
[0037] Therefore, in order to reduce weight, lower energy consumption, improve structural strength, and avoid the risk of shaft breakage, this embodiment provides a conveying roller set.
[0038] like Figures 1 to 5 As shown, the conveying roller group includes at least two roller assemblies 1 and a support member 2. Each roller assembly 1 includes a core shaft 11 and multiple outer rollers 12. The multiple outer rollers 12 are equidistantly arranged on the core shaft 11 along the first direction and are rotatably connected to the core shaft 11. A support member 2 is provided between each two adjacent outer rollers 12, and the two ends of the support member 2 are respectively connected to two adjacent core shafts 11.
[0039] The conveying roller group is provided with at least two roller assemblies 1, and multiple outer rollers 12 are sleeved on the core shaft 11 of each roller assembly 1. On the one hand, compared with a solid roller, the weight is reduced, the moment of inertia is reduced, and the energy consumption is reduced. On the other hand, by sleeved with multiple outer rollers 12 on the core shaft 11, the risk of a single outer roller 12 breaking due to a too long central suspended part and too large deflection is avoided. In addition, a support member 2 is provided between each two adjacent outer rollers 12, with both ends respectively connected to the two adjacent core shafts 11, so that the support member 2 is used to strengthen the structural strength of the core shaft 11, thereby avoiding the risk of the core shaft 11 breaking due to too long length and too large deflection.
[0040] The conveyor roller assembly can be used in various conveying systems. In this embodiment, the conveyor roller assembly is primarily used in a pole piece transmission system. The number of roller assemblies 1 in the conveyor roller assembly and the number of outer rollers 12 sleeved on the core shaft 11 in the roller assembly 1 can be freely set according to needs. In this embodiment, the conveyor roller assembly is provided with two roller assemblies 1, and each roller assembly 1 is provided with two outer rollers 12 sleeved on the outside of the core shaft 11. Therefore, only one support member 2 is required in the conveyor roller assembly of this embodiment. In this embodiment, the support member 2 is made of plate material.
[0041] Alternatively, as Figure 2 As shown, the roller assembly 1 further includes a rotating member 13. The rotating member 13 is disposed on both ends of the outer roller 12 along the first direction and is sleeved on the outside of the core shaft 11. The outer roller 12 is rotatably connected to the rotating member 13. The provision of the rotating member 13 not only achieves the rotational connection between the outer roller 12 and the core shaft 11 and supports the outer roller 12, but also reduces frictional resistance and improves the flexibility of the outer roller 12 in rotating outside the core shaft 11.
[0042] Furthermore, if Figure 2 As shown, both ends of the outer roller 12 along the first direction are provided with multiple rotating members 13 that are sleeved on the outside of the core shaft 11. Providing multiple rotating members 13 at both ends of the outer roller 12 along the first direction, on the one hand, helps further improve the support for the outer roller 12 and increase the overall structural strength; on the other hand, it further reduces frictional resistance and improves the flexibility of the outer roller 12 in rotating outside the core shaft 11. The number of rotating members 13 on one side of the outer roller 12 can be freely adjusted according to actual needs. In this embodiment, each outer roller 12 is provided with two juxtaposed transmission members on one side.
[0043] Alternatively, as Figure 1 、 Figure 2 As shown, the roller assembly 1 also includes a first positioning sleeve 14, which is sleeved onto the core shaft 11 and positioned between two adjacent outer rollers 12. The two ends of the first positioning sleeve 14 along the first direction respectively abut against two adjacent rotating members 13 of the two outer rollers 12. The two ends of the support member 2 are respectively connected to the first positioning sleeve 14. By sleeved on the core shaft 11, the two outer rollers 12 can be positioned, thereby fixing the spacing between them. Furthermore, the support member 2 is indirectly connected to the core shaft 11 via the first positioning sleeve 14, forming a separate structure from the core shaft 11, thereby facilitating later disassembly and maintenance of the core shaft 11 and support member 2. In this embodiment, the first positioning sleeve 14 is made of 304 stainless steel.
[0044] Alternatively, as Figure 1 、 Figure 2 As shown, the roller assembly 1 further includes a fixing seat 15, which is provided on both sides of the core shaft 11 along the first direction, and the core shaft 11 is inserted into the fixing seat 15. By providing the fixing seat 15 on both sides of the core shaft 11, it is convenient to fix the core shaft 11.
[0045] Furthermore, if Figure 1 、 Figure 2As shown, the roller assembly 1 further includes a second positioning sleeve 16, which is sleeved on the core shaft 11. The two ends of the second positioning sleeve 16 along the first direction respectively abut against the fixed seat 15 and the rotating member 13 adjacent to the fixed seat 15. By providing the second positioning sleeve 16 on the core shaft 11, the outer roller 12 and the fixed seat 15 can be limited, and the distance between the outer roller 12 and the fixed seat 15 can be fixed.
[0046] Alternatively, as Figure 3 、 Figure 4 As shown, the fixing seat 15 is provided with an insertion groove 151, and both ends of the core shaft 11 are provided with a limiting plane 111. The two ends of the core shaft 11 are inserted into the insertion groove 151, and the limiting plane 111 abuts against the groove wall of the insertion groove 151. By providing the limiting plane 111 at both ends of the core shaft 11, when the core shaft 11 is inserted into the insertion groove 151 of the fixing seat 15, the limiting plane 111 abuts against the wall of the insertion groove 151, thereby limiting the rotation of the core shaft 11 and preventing the core shaft 11 from rotating in the insertion groove 151 of the fixing seat 15 due to external factors such as vibration.
[0047] Alternatively, as Figure 1 、 Figure 5 As shown, arcuate grooves 21 are formed at both ends of the support member 2 where it connects to the core shaft 11. The arcuate grooves 21 allow the support member 2 to fit more closely with the circular cross-section core shaft 11, providing a more secure connection. In this embodiment, the size of the arcuate grooves 21 matches the diameter of the core shaft 11.
[0048] Optionally, the rotating member 13 is a bearing, with its inner ring mounted on the core shaft 11 and the outer roller 12 mounted on its outer ring. Using a bearing as the rotating member 13 facilitates availability and reduces manufacturing costs. In this embodiment, the rotating member 13 utilizes a deep groove ball bearing, which offers high load-bearing capacity and extremely low friction resistance.
[0049] In this embodiment, if Figure 6 As shown, a conveying mechanism is also provided, which includes the above-mentioned conveying roller group. The conveying mechanism also includes a conveyor belt 100, an active roller 200 and a driving member. The conveyor belt 100 is sleeved on the outside of the active roller 200 and the conveying roller group. The active roller 200 is connected to the driving member, and the driving member is used to drive the active roller 200 to rotate.
[0050] The conveying mechanism uses the above-mentioned conveying roller group, which is light in weight, thereby effectively reducing power loss and operating costs. In addition, the structural strength of the conveying roller group is relatively high, thereby reducing the possibility of damage due to broken shafts and extending the service life.
[0051] In this embodiment, the conveying mechanism comprises two sets of conveyor rollers arranged opposite each other, wherein a driving roller 200 is located between the two conveyor rollers, and a conveyor belt 100 is disposed outside the driving roller 200 and the two conveyor rollers. A driving member (not shown) drives the driving roller 200 to rotate, which in turn drives the two conveyor rollers to rotate via the conveyor belt 100, thereby achieving the conveying function. The driving member is a servo motor.
[0052] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Conveyor roller set, characterized in that: The conveying roller group includes: At least two roller assemblies (1), each of the roller assemblies (1) comprising a core shaft (11) and a plurality of outer rollers (12), the plurality of outer rollers (12) being sleeved on the core shaft (11) at equal intervals along a first direction and being rotatably connected to the core shaft (11); A support member (2) is provided between each two adjacent outer rollers (12), and both ends of the support member (2) are respectively connected to two adjacent core shafts (11).
2. The conveying roller assembly according to claim 1, characterized in that: The roller assembly (1) further includes a rotating member (13), and both ends of the outer roller (12) along the first direction are provided with the rotating member (13) sleeved on the outside of the core shaft (11), and the outer roller (12) is rotatably connected to the rotating member (13).
3. The conveying roller assembly according to claim 2, characterized in that: Both ends of the outer roller (12) along the first direction are provided with a plurality of rotating parts (13) sleeved on the outside of the core shaft (11).
4. The conveying roller assembly according to claim 3, characterized in that: The roller assembly (1) further includes a first positioning sleeve (14), which is sleeved on the core shaft (11) and located between two adjacent outer rollers (12), and the two ends of the first positioning sleeve (14) along the first direction respectively abut against two adjacent rotating members (13) in the two outer rollers (12), and the two ends of the support member (2) are respectively connected to the first positioning sleeve (14).
5. The conveying roller assembly according to claim 2, characterized in that: The roller assembly (1) further comprises a fixing seat (15), wherein the fixing seat (15) is arranged on both sides of the core shaft (11) along the first direction, and the core shaft (11) is inserted into the fixing seat (15).
6. The conveying roller assembly according to claim 5, characterized in that: The roller assembly (1) further comprises a second positioning sleeve (16), which is sleeved on the core shaft (11), and the two ends of the second positioning sleeve (16) along the first direction respectively abut against the fixed seat (15) and the rotating member (13) adjacent to the fixed seat (15).
7. The conveying roller assembly according to claim 5, characterized in that: The fixing seat (15) is provided with a plug-in groove (151), and both ends of the core shaft (11) are provided with a limiting plane (111). The two ends of the core shaft (11) are inserted into the plug-in groove (151), and the limiting plane (111) abuts against the groove wall of the plug-in groove (151).
8. The conveying roller assembly according to claim 1, wherein: Arc-shaped grooves (21) are respectively provided at both ends of the support member (2) connected to the core shaft (11).
9. The conveying roller assembly according to claim 2, characterized in that: The rotating member (13) is a bearing, the inner ring of the bearing is sleeved on the core shaft (11), and the outer roller (12) is sleeved on the outer ring of the bearing.
10. A conveying mechanism, characterized in that: The conveying mechanism includes a conveying roller group according to any one of claims 1 to 9, and the conveying mechanism also includes a conveying belt (100), an active roller (200) and a driving member, the conveying belt (100) is sleeved on the outer sides of the active roller (200) and the conveying roller group, the active roller (200) is connected to the driving member, and the driving member is used to drive the active roller (200) to rotate.