Belt conveyor tail roller cleaning system

By designing a cleaning system of scrapers and material receiving troughs at the tail of the belt conveyor, the problem of material re-adhesion is solved, the cleaning effect of the roller and conveyor belt is improved, and their service life is extended.

CN223396938UActive Publication Date: 2025-09-30LIBO HEAVY INDUSTRIES SCIENCE & TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422295683.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-09-30
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, the rollers and conveyor belts of the belt conveyor have the problem of material re-adhesion during the cleaning process, which causes accelerated wear of the rollers and conveyor belts and reduces their service life.

Method used

A belt conveyor tail roller cleaning system is designed, which includes a fixing device, a first scraper, a second scraper, and a material collection chute. The scrapers are pressed against the conveyor belt through a connecting rod mechanism, and the materials are scraped off by the scrapers and collected through the chute plate to prevent secondary adhesion of the materials.

Benefits of technology

It effectively improves the cleaning effect of the roller and conveyor belt, prevents the secondary adhesion of materials, and extends the service life of the roller and conveyor belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of belt conveyor cleaning, and particularly relates to a belt conveyor tail portion roller cleaning system which comprises a fixing device arranged on a machine frame at the tail of a conveyor, a first scraper, a second scraper and a material collecting groove used for collecting waste materials, and the first scraper and the second scraper are arranged on the fixing device. The first scraper and the second scraper are arranged to sweep the machine tail roller and the conveying belt respectively, swept materials are collected in time through the material collecting groove, secondary adhesion of the materials is prevented, the sweeping effect of the machine tail roller and the conveying belt can be effectively improved, and the service life of the machine tail roller and the service life of the conveying belt are prolonged.
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Description

Technical Field

[0001] The invention belongs to the field of belt conveyor cleaning, and in particular relates to a belt conveyor tail roller cleaning system. Background Art

[0002] With the widespread use of conveyors, the characteristics of transported materials are diverse, and the application environment is also relatively harsh. The roller is a key component of the conveyor belt. Improving the quality of the roller will improve the quality of the entire conveyor belt. The internal quality of the roller itself and the wear of the roller by the external environment are the reasons for the roller quality. In order to save costs, increase the life of the product, and make the whole machine run better, it is very important to clean the materials stuck to the roller. In the existing technology, a scraper and a brush structure are often used to clean the roller or the conveyor belt. However, if the swept material is not cleaned in time, it will cause re-sticking. Or for materials with high viscosity, the surface of the roller will stick to some materials because the sweeping amount is not strong and the cleaning is not thorough. If the material is relatively hard, it will accelerate the wear of the roller and the conveyor belt, thereby reducing the life of the roller and the conveyor belt.

[0003] Chinese utility model patent CN 205087515 U discloses a belt conveyor discharge cleaner, which includes a roller brush, a shaft, and a bearing seat; the roller brush is provided with a plurality of densely distributed bristles, the length of the roller brush being consistent with the width of the belt; the roller brush is placed in the lower front of the belt of the belt conveyor and is in close contact with the belt. The main purpose is to use the brush to clean the belt to solve the problem of material spillage along the belt conveyor. Chinese utility model patent CN 220826951 U discloses a spring-type cleaning device for a belt conveyor, including a rectangular tube, and the two side surfaces of the rectangular tube are fixedly connected to an adjustment component, the adjustment component including a rectangular frame, a bolt, and a nut. The rectangular frame is fixedly connected to a bolt on one side, and the top of the bolt is fixedly connected to a nut. The two side surfaces of the rectangular tube are fixedly connected to the adjustment component, but manual operation is required to achieve adjustable angles for multi-angle cleaning.

[0004] Chinese utility model patent CN 220617326 U discloses a cleaning device for a belt conveyor. The belt conveyor includes a driven roller, a driving roller, and a conveyor belt. The cleaning device comprises a first cleaning mechanism and a second cleaning mechanism. The first cleaning mechanism comprises a fixed frame, a roller brush assembly, a first scraper, and a second scraper. The cleaning device primarily cleans the conveyor belt through multiple sweeps. However, the cleaning device does not fully clean the rollers and conveyor belt, nor does it take measures to address re-adhesion.

[0005] Therefore, it is urgent to develop a technical solution for a belt conveyor tail roller cleaning system to solve the above technical problems. Summary of the Invention

[0006] To solve the above technical problems, the present invention provides a belt conveyor tail roller cleaning system, comprising a fixing device mounted on a frame at the tail of the conveyor, a first scraper and a second scraper mounted on the fixing device, and a material receiving trough for collecting waste materials.

[0007] The fixing device includes a first crossbeam and a fixing frame. The first crossbeam is arranged on the frame at the tail of the conveyor close to the tail roller. The fixing frame is connected to the first crossbeam and is arranged above the conveyor belt.

[0008] Both ends of the first scraper are set on the fixed frame through a connecting rod mechanism, and the connecting rod mechanism includes a first connecting rod, a second connecting rod and a third connecting rod. One end of the first connecting rod is connected to the first beam, and the other end is hinged to the second connecting rod. One end of the third connecting rod is connected to the first scraper, and the other end is hinged to the second connecting rod. The first scraper is always attached to the conveyor belt under the action of its own gravity.

[0009] One end surface of the second scraper is connected to the first crossbeam, and the other end surface with a blade is close to the tail roller and is used for scraping off materials attached to the roller.

[0010] The second scraper is provided with a chute plate, which has a straight plate portion and a curved plate portion.

[0011] The material receiving trough includes a first material receiving trough and a second material receiving trough. The first material receiving trough is arranged under the conveyor belt at the lower end of the fixed frame, and is used to collect the material scraped off by the first scraper; when the conveyor belt passes through the scraping mouth of the first scraper, the material attached to the conveyor belt is scraped off by the first scraper and slides from both sides of the conveyor belt to the first material receiving trough below; the second material receiving trough is located above the fixed frame, one end of which covers the crossbeam and the other end is connected to the fixed frame, and is used to collect the material scraped off by the second scraper. The material scraped off by the second scraper slides into the arc plate part through the straight plate part, and then is thrown into the second material receiving trough under the action of centrifugal force.

[0012] The present invention provides a first scraper and a second scraper to clean the tail roller and the conveyor belt respectively, and collects the cleaned materials in time through the material receiving trough to prevent the secondary sticking of the materials. It can effectively provide a cleaning effect for the tail roller and the conveyor belt and improve the service life of the tail roller and the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to make the objects and advantages of the present invention more complete and clear, the same or similar elements are represented by the same reference numerals.

[0014] Figure 1 It is a left-side structural schematic diagram of the tail roller cleaning system in the present invention.

[0015] Figure 2It is a schematic diagram of the structure of the tail roller cleaning system in the present invention from a top view.

[0016] Explanation of reference numbers: 1-first scraper, 2-second scraper, 3-connecting rod mechanism, 31-first connecting rod, 32-second connecting rod, 33-third connecting rod, 4-first receiving trough, 5-second receiving trough, 6-first crossbeam, 7-fixed frame, 8-tail roller, 9-frame, 10-conveyor belt, 11-chute plate DETAILED DESCRIPTION

[0017] The present invention will be further described in detail below with reference to the embodiments. The advantages and features of the present invention will become clearer as the description proceeds. However, these embodiments are merely exemplary and do not constitute any limitation to the scope of the present invention. It should be understood by those skilled in the art that the details and forms of the technical solutions of the present invention may be modified or replaced without departing from the spirit and scope of the present invention, but such modifications and replacements fall within the scope of protection of the present invention.

[0018] Figure 1 This is a left-side structural diagram of the tail roller cleaning system of the present invention. Figure 2 It is a schematic diagram of the structure of the tail roller cleaning system in the present invention from a top view.

[0019] like Figure 1 and Figure 2 As shown, the present invention provides a belt conveyor tail roller cleaning system, including a fixing device arranged on a frame 9 at the tail of the conveyor, a first scraper 1 and a second scraper 2 arranged on the fixing device, and a first material receiving trough 4 and a second material receiving trough 5 for collecting waste.

[0020] The present invention provides a first scraper 1 and a second scraper 2 to clean the tail roller 8 and the conveyor belt 10 respectively, and collects the cleaned materials in time through the material receiving trough to prevent the secondary sticking of the materials. It can effectively provide a cleaning effect for the tail roller 8 and the conveyor belt 10 and improve the service life of the tail roller 8 and the conveyor belt 10.

[0021] The fixing device includes a first crossbeam 6 and a fixing frame 7. The first crossbeam 6 is arranged on the frame 9 at the tail of the conveyor near the tail roller 8. The fixing frame 7 is connected to the first crossbeam 6 and is arranged above the conveyor belt 10. One end face of the second scraper 2 is connected to the first crossbeam 6, and the other end face with a blade is close to the tail roller 8, that is, the working surface is close to the side surface of the tail roller 8, which is used to scrape off the material attached to the roller. The first crossbeam 6 is arranged close to the tail roller 8, which is conducive to installing the second scraper 2 so that the working surface of the second scraper 2 is close to the side surface of the tail roller 8, thereby improving the cleaning effect. In actual use, an elastic gasket can be used at the installation point of the second scraper 2 and the first crossbeam 6 according to the viscosity and hardness of the material to achieve a buffering effect for the second scraper 2.

[0022] Both ends of the first scraper 1 are mounted on the fixed frame 7 via a linkage mechanism 3. The linkage mechanism 3 includes a first linkage 31, a second linkage 32, and a third linkage 33. One end of the first linkage 31 is connected to the first crossbeam 6 and the other end is hinged to the second linkage 32. One end of the third linkage 33 is connected to the first scraper 1 and the other end is hinged to the second linkage 32. The first scraper 1 is always in contact with the conveyor belt 10 under its own weight, thereby improving the cleaning quality. The first scraper 1 is configured as a V-shape. Due to the action of the linkage mechanism 3, the first scraper 1 is always in contact with the conveyor belt 10 under its own weight. When the material passes through the working surface of the first scraper 1, the first scraper 1 scrapes off the material adhering to the conveyor belt 10 and enters the first material receiving trough 4 below the conveyor belt 10 at the lower end of the fixed frame 7 along the working surface of the first scraper 1 from both sides of the conveyor belt 10.

[0023] A chute plate 11 is provided above the second scraper 2. The chute plate 11 has a straight plate portion and a curved plate portion. Material adhering to the tail drum 8, removed by the second scraper 2, passes through the straight plate portion and slides into the curved plate portion. Centrifugal force then throws the material into the second receiving chute 5. Specifically, the second receiving chute 5 is located above the fixed frame 7, with one end covering the crossbeam and the other end connected to the fixed frame 7.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1) The present invention is designed with a first scraper and a second scraper to clean the tail roller and conveyor belt respectively, and the cleaned materials are collected in time through a material receiving chute to prevent secondary adhesion of the materials. This can effectively provide a cleaning effect on the tail roller and conveyor belt, and extend the service life of the tail roller and conveyor belt.

[0026] 2) The present invention is designed to design the fixing frame to include a first crossbeam and a fixing frame. The first crossbeam is arranged close to the tail drum, which is conducive to installing the second scraper so that the working surface of the second scraper is close to the side surface of the tail drum, thereby improving the cleaning effect. In actual use, an elastic gasket can be used at the installation point of the second scraper and the first crossbeam according to the material viscosity and material hardness to achieve a buffering effect for the second scraper.

[0027] 3) The present invention designs a connecting rod mechanism, one end of which is connected to the first beam, and the other end is connected to the first scraper. Due to the existence of the connecting rod mechanism, the first scraper always sticks to the conveyor belt under the action of its own gravity, thereby improving cleaning efficiency.

[0028] 4) This invention features a chute plate with a straight plate portion and a curved plate portion. Material adhering to the tail roller is removed by the second scraper. After being scraped, it slides through the straight plate portion into the curved plate portion, where centrifugal force throws the material into the second receiving chute. This ensures that the scraped material is accurately delivered to the first receiving chute, preventing it from falling onto the lower frame and conveyor belt, potentially causing secondary adhesion to the roller. This improves cleaning quality and extends the service life of the roller and conveyor belt.

[0029] The above technical features of the present invention are novel, creative and practical in the field of conveyors and crushing. The terms in this technical solution can be explained and understood using patent documents in this technical field.

[0030] The implementation schemes in the above embodiments can be further combined or replaced, and the embodiments are merely descriptions of preferred embodiments of the present invention, and do not limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various changes and improvements made to the technical solutions of the present invention by professional and technical personnel in this field shall fall within the scope of protection of the present invention.

Claims

1. A belt conveyor tail roller cleaning system, characterized by: It includes a fixing device arranged on a frame at the tail of a conveyor, a first scraper and a second scraper arranged on the fixing device, and a material receiving trough for collecting waste materials; the fixing device includes a first crossbeam and a fixing frame; both ends of the first scraper are arranged on the fixing frame through a connecting rod mechanism, and the first scraper is always attached to the conveyor belt under the action of its own gravity; one end face of the second scraper is connected to the first crossbeam, and the other end face with a blade is close to the tail roller, which is used to scrape off materials attached to the roller.

2. The tail drum cleaning system according to claim 1, characterized in that: The fixing device includes a first crossbeam and a fixing frame. The first crossbeam is arranged on the frame at the tail of the conveyor close to the tail roller. The fixing frame is connected to the first crossbeam and is arranged above the conveyor belt.

3. The tail drum cleaning system according to claim 2, characterized in that: The connecting rod mechanism includes a first connecting rod, a second connecting rod and a third connecting rod. One end of the first connecting rod is connected to the first beam and the other end is hinged to the second connecting rod. One end of the third connecting rod is connected to the first scraper and the other end is hinged to the second connecting rod.

4. The tail drum cleaning system according to claim 3, characterized in that: A chute plate is provided on the second scraper, and the chute plate has a straight plate portion and a curved plate portion.

5. The tail drum cleaning system according to claim 4, characterized in that: The material receiving trough includes a first material receiving trough and a second material receiving trough. The first material receiving trough is arranged under the conveyor belt at the lower end of the fixed frame, and is used to collect the material scraped off by the first scraper; when the conveyor belt passes through the scraping mouth of the first scraper, the material attached to the conveyor belt is scraped off by the first scraper and slides from both sides of the conveyor belt to the first material receiving trough below; the second material receiving trough is located above the fixed frame, one end of which covers the crossbeam and the other end is connected to the fixed frame, and is used to collect the material scraped off by the second scraper. The material scraped off by the second scraper slides into the arc plate part through the straight plate part, and then is thrown into the second material receiving trough under the action of centrifugal force.

Citation Information

Patent Citations

  • Band conveyer sweeper of unloading

    CN205087515U

  • Cleaning device of belt conveyor

    CN220617326U

  • Spring type cleaning device of belt conveyor

    CN220826951U