Positioning and grabbing device for medium wind wheel
By designing a positioning and grabbing device and adopting a combination of an inclined material rack, a positioning wheel and a grabbing mechanism, the problem of poor positioning of the stroke wheel is solved, orderly unloading and precise positioning of the stroke wheel are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422736501.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The positioning effect of the existing wind wheel positioning and grasping device is poor, which causes the position of the wind wheel to be confused when unloading, affecting the smooth progress of subsequent processes.
A positioning and grasping device including a machine table, a material rack, a discharge rack, a positioning mechanism and a grasping mechanism is designed. Through the rotation coordination of the inclined material rack, the discharge rack and the positioning wheel, the orderly unloading and precise positioning of the stroke wheel are realized. Combined with the grasping mechanism driven by a linear motor and a cylinder, it ensures that the stroke wheel is transferred to the next workstation one by one and in an orderly manner.
The orderly unloading and precise positioning of the wind wheel are realized, the efficiency and accuracy of positioning and grasping are improved, and the smooth progress of subsequent processes is ensured.
Smart Images

Figure CN223397007U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of impeller processing, and in particular relates to a positioning and grasping device for an impeller. Background Art
[0002] In electricity and energy, a rotor refers to the component of a wind turbine that converts wind energy into mechanical energy. The crossflow impellers in air conditioners are composed of multiple rotors, commonly known as mid-size rotors. These rotors are typically injection molded in one go, and a small number of them have burrs at the injection molding nozzle. Workers select these mid-size rotors and place them in a rack. They are then unloaded one by one in an orderly fashion onto a positioning rack and then transferred to the next station via a gripper device for deburring.
[0003] In the prior art, a discharge rack is generally provided at the outlet of the material rack. After a suitable number of impellers are placed in the material rack, the impellers are discharged onto the discharge rack in a certain order and then transferred from the discharge rack to the positioning transfer position. However, in general, the discharge rack is filled with impellers, thereby affecting the impellers at the positioning transfer position and reducing their positioning effect. Utility Model Content
[0004] In view of the above problems, the purpose of the present invention is to provide a positioning and grabbing device for a wind wheel, aiming to solve the problem of poor positioning effect of the positioning and grabbing device for the wind wheel.
[0005] The utility model adopts the following technical solutions:
[0006] The positioning and grasping device includes a machine platform, a material rack is provided on the machine platform, one side of the material rack is open, and the other side facing the opening is provided with a push plate, a liftable unloading rack is provided on the machine platform opposite the opening, the material rack and the unloading rack are both tilted, and the tilt angles are the same, a loading rack and a positioning mechanism are provided on the machine platform opposite the outlet of the unloading rack in sequence, the positioning mechanism includes a positioning rack, a positioning wheel is provided for rotation in the positioning rack, and the positioning wheel is provided with a circle of positioning openings along the circumferential direction, a reduction motor is provided in the machine platform, a driving shaft of the reduction motor is provided with a driving wheel, and a driven wheel is provided on the shaft rod of the positioning wheel, a belt is provided between the driving wheel and the driven wheel, and a grasping mechanism is provided on the machine platform opposite the positioning wheel.
[0007] Furthermore, a long groove is opened on the top surface of the machine, and a linear motor is provided in the machine opposite to the long groove. The movable end of the linear motor is provided with a connecting frame, and both ends of the connecting frame penetrate into the material frame and are connected to the push plate.
[0008] Furthermore, the gripping mechanism includes a vertical frame, a rotatable flip frame is provided on the vertical frame, a slide is provided in the flip frame, the slide is provided with a lifting plate for vertical sliding, a clamp is provided at the bottom of the lifting plate, the slide is provided with a lifting cylinder facing downward, the driving shaft of the lifting cylinder is connected to the top of the clamp, and a moving cylinder is also provided on the flip frame, and the driving shaft of the moving cylinder is connected to the slide.
[0009] Furthermore, the shaft of the flip frame passes through the vertical frame and is provided with a flip seat, an arc groove is opened below the flip seat, a flip cylinder is rotatably provided on the vertical frame, and a short column is rotatably provided on the driving shaft of the flip cylinder, and the short column is embedded in the arc groove.
[0010] Furthermore, a pair of avoidance grooves are opened on the bottom surface of the material rack, and the two ends of the connecting frame are located in the corresponding avoidance grooves.
[0011] Furthermore, a baffle is provided on the top surface of the material rack near the opening.
[0012] The beneficial effect of the present invention is that when the blower wheel in the material rack is to be unloaded onto the positioning mechanism, first the pushing plate pushes the blower wheel in the material rack toward the opening and moves one station, and a group of blower wheels located on the outside are pushed onto the unloading rack, and then the unloading rack moves upward to the unloading station, and the blower wheels thereon roll toward the loading rack one by one and in an orderly manner. Before this, one of the positioning ports of the positioning wheel is close to the bottom of the loading rack. When the blower wheel at the bottom of the loading rack moves into the positioning port, the reduction motor rotates, and the positioning wheel rotates clockwise and slowly until the positioning port rotates to the positioning transfer position, and the positioning wheel stops rotating, waiting to be grabbed by the grabbing mechanism and transferred to the next station. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is an overall diagram of a positioning and grabbing device for a wind wheel provided by the utility model.
[0014] Figure 2 This is a schematic diagram of the positioning wheel structure provided by the utility model.
[0015] Figure 3 This utility model provides a schematic diagram of the installation of the connecting frame.
[0016] Figure 4 This is a schematic diagram of the structure of the grabbing mechanism provided by the utility model. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not intended to limit the utility model.
[0018] In order to illustrate the technical solution of the present invention, specific embodiments are provided below.
[0019] For the sake of convenience, only the parts related to the embodiments of the present invention are shown.
[0020] Combine Figure 1-4 As shown, the positioning and grasping device includes a machine 1, a material rack 2 is provided on the machine 1, one side of the material rack 2 is open, and the other side facing the opening is provided with a push plate 3, and a liftable unloading rack 4 is provided on the machine 1 facing the opening, and the material rack 2 and the unloading rack 4 are both tilted and have the same inclination angle, and a loading rack 5 and a positioning mechanism are provided on the machine 1 facing the outlet of the unloading rack in sequence, and the positioning mechanism includes a positioning rack 6, a positioning wheel 7 is provided for rotation in the positioning rack 6, and the positioning wheel 7 is provided with a circle of positioning openings 8 along the circumferential direction, and a reduction motor 9 is provided in the machine 1, and a driving wheel 10 is provided on the driving shaft of the reduction motor 9, and a driven wheel 11 is provided on the shaft of the positioning wheel 7, and a belt 12 is provided between the driving wheel 10 and the driven wheel 11, and a grasping mechanism is provided on the machine 1 facing the positioning wheel 7.
[0021] In electricity and energy, a rotor refers to the component of a wind turbine that converts wind energy into mechanical energy. The crossflow impellers in air conditioners are composed of multiple rotors, commonly known as mid-rotor rotors. Mid-rotor rotors are typically injection molded in one go, and a small number of them may have burrs at the injection molding port. Staff will centrally select these mid-rotor rotors and place them in the material rack according to requirements.
[0022] When the impellers are fully placed on the material rack as required, and the impellers in the material rack are to be unloaded one by one and in an orderly manner onto the positioning mechanism, the unloading rack is first located at the loading waiting position, at which point the unloading rack is flush with the material rack. Then the pusher plate moves one position toward the opening, pushing all the impellers toward the opening, and a group of impellers close to the unloading rack is pushed onto the unloading rack. Then the unloading rack moves upward to the unloading position, at which point the bottom of the unloading rack is flush with the top of the loading rack.
[0023] After the unloading rack moves to the unloading station, its intermediate impellers roll one by one in an orderly fashion toward the loading rack. Prior to this, the positioning wheels remain stationary, with one of their positioning openings near the bottom of the loading rack. Once the lowest intermediate impeller has entered this opening, the reduction motor activates, and the belt drives the positioning wheels, slowly and clockwise, until the opening reaches the transfer position. The positioning wheels then stop, awaiting capture by the gripping mechanism and transfer to the next station. The unloading rack can be raised and lowered using a pneumatic cylinder.
[0024] In this embodiment, there are four positioning openings, each evenly spaced. Therefore, when the current positioning opening is rotated to the positioning transfer position, the positioning wheel rotates 90 degrees, and the penultimate wind wheel falls into the next positioning opening. The positioning mechanism allows each wind wheel to be sequentially transferred to the positioning transfer position, facilitating subsequent capture and transfer of the wind wheel.
[0025] In the above structure, if Figure 1-2 A baffle 13 is provided on the top surface of the material rack 2 near the opening. When the unloading rack rises to the unloading station, the impellers on the unloading rack sequentially move toward the loading rack. At this time, the baffle acts as a guide and limiter to prevent the impellers from falling into the material rack.
[0026] In this implementation, if Figure 2-3 The top surface of the machine 1 is provided with a long slot 14. A linear motor 15 is provided in the machine 1 opposite the long slot 14. A connecting bracket 16 is provided at the movable end of the linear motor 15. Both ends of the connecting bracket 16 penetrate into the material rack 2 and are connected to the push plate 3. A pair of avoidance grooves 17 are provided on the bottom surface of the material rack 2. Both ends of the connecting bracket 16 are located in the corresponding avoidance grooves 17.
[0027] When the push plate is to move one station toward the opening, the linear motor drives the moving end to move, and the moving end drives the push plate to move one station toward the opening under the action of the connecting frame. In this process, the avoidance groove plays the role of avoiding the connecting frame.
[0028] As a preferred structure, Figure 4 The grabbing mechanism includes a vertical frame 18, a rotatable flip frame 19 is provided on the vertical frame 18, a slide 20 is provided in the flip frame 19, the slide 20 is provided with a lifting plate 21 for vertical sliding, a clamping hand 22 is provided at the bottom of the lifting plate 21, and a lifting cylinder 23 is provided downwardly on the slide 20, the driving shaft of the lifting cylinder 23 is connected to the top of the clamping hand 22, and a moving cylinder 24 is also provided on the flip frame 19, and the driving shaft of the moving cylinder 24 is connected to the slide 20.
[0029] When the wind wheel is transferred to the positioning transfer position under the drive of the positioning wheel, the positioning wheel stops rotating, the gripper is located directly above the wind wheel, and the gripper is in an open state. At this time, the lifting cylinder drives the gripper downward until the wind wheel is clamped by the gripper. After that, the gripper is reset under the drive of the lifting cylinder, and the positioning wheel rotates and transfers the next wind wheel to the positioning transfer position. The moving cylinder can drive the slide to move along the length of the turning frame, thereby adjusting the position of the gripper.
[0030] In this structure, the shaft of the flip frame 19 passes through the vertical frame 18 and is provided with a flip seat 25. An arc groove 26 is opened below the flip seat 25. A flip cylinder 27 is rotatably provided on the vertical frame 18. The driving shaft of the flip cylinder 27 is rotatably provided with a short column 28, and the short column 28 is embedded in the arc groove 26.
[0031] After the gripper clamps the stroke wheel and resets under the drive of the lifting cylinder, the flip frame rotates toward the next workstation, and the gripper rotates until the stroke wheel rotates to the top of the next workstation. After the lifting cylinder drives the gripper closer to the next workstation, the gripper is released, the stroke wheel falls to the next workstation, and finally the gripper resets and the flip frame rotates in the opposite direction.
[0032] In the above structure, when the flip frame needs to rotate, the flip cylinder drives the flip seat to rotate forward. During this process, the flip frame rotates synchronously until the gripper rotates into place. During this process, when the flip cylinder drives the flip seat to rotate, the short post rotates within the arcuate groove. The arcuate groove acts as a limiter and guide for the short post, making the flip frame more stable during the flipping process.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A positioning and grabbing device for a wind wheel, characterized in that: The positioning and grasping device includes a machine platform, a material rack is provided on the machine platform, one side of the material rack is open, and the other side facing the opening is provided with a push plate, a liftable unloading rack is provided on the machine platform opposite the opening, the material rack and the unloading rack are both tilted, and the tilt angles are the same, a loading rack and a positioning mechanism are provided on the machine platform opposite the outlet of the unloading rack in sequence, the positioning mechanism includes a positioning rack, a positioning wheel is provided for rotation in the positioning rack, and the positioning wheel is provided with a circle of positioning openings along the circumferential direction, a reduction motor is provided in the machine platform, a driving shaft of the reduction motor is provided with a driving wheel, and a driven wheel is provided on the shaft rod of the positioning wheel, a belt is provided between the driving wheel and the driven wheel, and a grasping mechanism is provided on the machine platform opposite the positioning wheel.
2. A positioning and grabbing device for a wind wheel according to claim 1, characterized in that: A long slot is provided on the top surface of the machine, a linear motor is provided in the machine facing the long slot, a connecting frame is provided at the moving end of the linear motor, both ends of the connecting frame penetrate into the material rack and are connected to the push plate.
3. A positioning and grabbing device for a wind wheel according to claim 2, characterized in that: The gripping mechanism includes a vertical frame, a rotatable flip frame is provided on the vertical frame, a slide is provided in the flip frame, the slide is provided with a lifting plate for vertical sliding, a clamp is provided at the bottom of the lifting plate, a lifting cylinder is provided downwardly on the slide, the driving shaft of the lifting cylinder is connected to the top of the clamp, and a moving cylinder is also provided on the flip frame, and the driving shaft of the moving cylinder is connected to the slide.
4. A positioning and grabbing device for a wind wheel according to claim 3, characterized in that: The shaft of the flip frame passes through the vertical frame and is provided with a flip seat, an arc groove is opened below the flip seat, a flip cylinder is rotatably provided on the vertical frame, and a short column is rotatably provided on the driving shaft of the flip cylinder, and the short column is embedded in the arc groove.
5. The positioning and grabbing device for a wind wheel according to claim 4, characterized in that: A pair of avoidance grooves are provided on the bottom surface of the material rack, and both ends of the connecting frame are located in the corresponding avoidance grooves.
6. A positioning and grabbing device for a wind wheel according to claim 5, characterized in that: A baffle is provided on the top surface of the material rack close to the opening.