Improved electromagnetic vibration feeder
By improving the arc structure of the electromagnetic vibrating feeder and the fixing method of the heat-resistant and wear-resistant liner, the problems of powder material accumulation and sealing are solved, and efficient powder material discharge and mechanical performance improvement of the equipment are achieved.
Patent Information
- Application Number
- CN202422936324.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional electromagnetic vibrating feeders are prone to accumulation when processing chemical coke and coke powder with smaller particle sizes, have poor sealing, and the spring steel plates are not firmly bonded, which affects the mechanical properties.
It adopts an arc-shaped trough structure and uses an arc-shaped liner made of heat-resistant and wear-resistant steel plate or high-chromium cast iron. It is sealed through a fixed structure of screws, copper washers, steel washers and lock nuts. The spring steel plate and the backing plate are bonded with silicone.
It increases the discharge capacity of powdered materials, enhances the strength and sealing of the trough, reduces the risk of leakage, and ensures mechanical performance and installation efficiency.
Smart Images

Figure CN223397098U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electromagnetic vibrating feeders, in particular to an improved electromagnetic vibrating feeder. Background Art
[0002] The electromagnetic vibrating feeder plays a key role in the CDQ coke discharge system of a coking plant. Its main function is to quantitatively discharge the coke after the CDQ furnace is cooled and feed it into the rotary sealing valve. Traditional electromagnetic vibrating feeders have many drawbacks:
[0003] First, the trough of a conventional electromagnetic vibrating feeder is a square structure with right-angled bottoms on both sides. When processing chemical coke with smaller particle size and coke with a high coke powder content, the powder easily accumulates in the corners and is not easy to fall off, resulting in a small processing capacity of the vibrating feeder, which may even be difficult to meet production needs.
[0004] Secondly, the trough of the electromagnetic vibrating feeder contains not only coke but also carbon monoxide gas, so the inner wall of the trough needs to be wear-resistant and well-sealed. The conventional practice is to install a wear-resistant liner inside the trough and fix the liner and trough with bolts. However, bolting alone cannot ensure sealing and may cause carbon monoxide leakage. Therefore, it is necessary to apply sealant to the bolts on the outside of the trough to seal it. However, this method is inefficient and the appearance of the trough after applying the sealant is poor. If the sealant is not applied properly and leaks occur, the subsequent treatment is extremely troublesome.
[0005] Third, dozens of spring steel plates are installed inside the vibration source of the electromagnetic vibrating feeder. In order to ensure that each spring steel plate has sufficient deformation during operation, three pads are bonded to the surface of the spring steel plate. However, in the conventional bonding process, after the glue cures, a very thin layer of glue will remain between the pad and the spring steel plate, and the glue is very brittle. Pressing the spring steel plate during assembly will cause the glue to crack, resulting in the pad loosening and the spring steel plate unable to be compacted, which will ultimately affect the mechanical properties of the electromagnetic vibrating feeder.
[0006] Therefore, those skilled in the art provide an improved electromagnetic vibrating feeder to solve the problems raised in the above background technology. Summary of the Invention
[0007] In order to solve the above technical problems, the utility model provides an improved electromagnetic vibrating feeder, including a vibration source and a material trough. The vibration source is connected to one side of the material trough, the internal connection of the vibration source is provided with a spring steel plate, the upper end of the spring steel plate is connected with a pad, the internal connection of the material trough is provided with an arc lining plate, and the arc lining plate is connected to the material trough by a fixed structure.
[0008] Furthermore, the material trough is an arc-shaped structure.
[0009] Furthermore, the arc-shaped lining plate is made of heat-resistant and wear-resistant steel plate or high-chromium cast iron.
[0010] Furthermore, the fixing structure includes screws, copper washers, steel washers, and locking nuts. The threaded end of the screw passes through the arc-shaped lining and the material trough and extends to the outside of the material trough. The copper washers and steel washers are both sleeved on the outside of the threaded end of the screw, and the locking nut is threadedly sleeved on the outside of one end of the screw.
[0011] Furthermore, the copper pad and the steel pad are both connected to the outside of the trough.
[0012] Furthermore, a sealing member is provided on the outer side of the screw.
[0013] Furthermore, the sealing member is one of a sealant applied to the outside of the screw and a high-temperature resistant sealing gasket wrapped around the outside of the screw.
[0014] Furthermore, the other end of the screw is provided with a wear-resistant layer.
[0015] Furthermore, the spring steel plate and the backing plate are bonded with silicone.
[0016] The technical effects and advantages of the utility model are as follows: 1. The bottom of the trough is an arc-shaped structure, so powdered materials will not accumulate in the corners when passing through, which will affect the discharge volume; 2. The top of the trough adopts an arc-shaped structure, which reduces stress concentration during welding, increases the strength of the trough, and echoes the arc shape of the bottom, which is more beautiful; 3. Heat-resistant wear-resistant steel plates are installed inside the trough, which can not only ensure that the hardness of the steel plate surface meets the wear requirements in a high-temperature environment, but also reduce the number of seams and fastening bolts of the wear-resistant steel plates, reduce the resistance of the wear-resistant steel plate surface, and facilitate material discharge. In addition, the reduction in the number of bolts can reduce the risk of leakage and improve production efficiency. 4. The arc structure can increase the strength of the trough and reduce the weight of the equipment itself, which can not only reduce the manufacturing cost, but also reduce the load of the equipment on the steel structure frame; 5. A fixed structure is adopted to play a sealing role, and the sealant or high-temperature resistant sealing gasket sealed between the screws and the trough cavity plays a secondary sealing role to ensure the sealing effect; this fixed form has a simple structure, high installation efficiency, and good sealing performance, which can meet a pressure of not less than 20kPa; in addition, in order to avoid coke wearing the screws and causing the liner to fall off, a wear-resistant layer is welded on the tail of the screw; 6. The spring steel plate and the pad are bonded at the end face with silicone that has a certain flexibility after curing. After bonding, there is no filler between the pad and the spring steel plate, and the spring steel plate is completely fitted with the pad when pressed, and the pad will not fall off, which can well ensure the mechanical properties of the electromagnetic vibrating feeder. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an improved electromagnetic vibrating feeder provided in an embodiment of the present application.
[0018] Figure 2 This is a schematic diagram of the overall structure of an improved electromagnetic vibrating feeder provided in an embodiment of the present application.
[0019] Figure 3 This is a schematic diagram of the connection structure of a fixed structure in an improved electromagnetic vibrating feeder provided in an embodiment of the present application.
[0020] Figure 4 This is a schematic diagram of the connection structure between the spring steel plate and the pad in an improved electromagnetic vibrating feeder provided in an embodiment of the present application.
[0021] In the figure: 1. Vibration source; 2. Material trough; 3. Pad; 4. Spring steel plate; 5. Arc lining; 6. Screw; 7. Copper pad; 8. Steel pad; 9. Lock nut; 10. Seal; 11. Wear-resistant layer; 12. Silicone. DETAILED DESCRIPTION
[0022] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications. Example
[0023] See also Figures 1 to 4 In this embodiment, an improved electromagnetic vibrating feeder is provided, including a vibration source 1 and a material trough 2. The material trough 2 is an arc-shaped structure. The vibration source 1 is connected to one side of the material trough 2. The internal connection of the vibration source 1 is provided with a spring steel plate 4, and the upper end of the spring steel plate 4 is connected with a pad 3. The spring steel plate 4 and the pad 3 are connected by silica gel 12. The internal connection of the material trough 2 is provided with an arc lining plate 5, and the arc lining plate 5 is made of heat-resistant and wear-resistant steel plate or high-chromium cast iron. The arc lining plate 5 and the material trough 2 are connected by a fixed structure.
[0024] Furthermore, the fixing structure includes a screw 6, a copper washer 7, a steel washer 8, and a locking nut 9. One threaded end of the screw 6 passes through the arc-shaped lining plate 5 and the material trough 2 and extends to the outside of the material trough 2; the copper washer 7 and the steel washer 8 are both sleeved on the outside of the threaded end of the screw 6, and the copper washer 7 and the steel washer 8 are both connected to the outside of the material trough 2, and the locking nut 9 is threadedly sleeved on the outside of the threaded end of the screw 6.
[0025] Furthermore, a seal 10 is provided on the outer side of the screw 6 , and the seal 10 is one of a sealant applied on the outer side of the screw 6 and a high-temperature resistant sealing gasket wrapped around the outer side of the screw 6 .
[0026] Furthermore, a wear-resistant layer 11 is built-up on the tail of the screw 6 to prevent the screw 6 from being worn by coke and causing the arc-shaped lining plate 5 to fall off.
[0027] Before using the utility model, when installing the lining plate, the staff first passes the screw 6 with a wear-resistant layer welded on the outside and a sealant or high-temperature resistant sealing gasket wrapped around it through the arc lining plate 5 and the material trough 2, and then inserts the copper washer 7 and the steel washer 8 into the screw 6 on the outside of the material trough 2 in sequence, and finally tightens the arc lining plate 5 with the locking nut 9; the copper washer 7 will be deformed under the extrusion of the locking nut 9, and the inner and outer sides of the copper washer 7 will fit with the screw 6 and the hole on the material trough 2 respectively, playing a sealing role; at the same time, the sealant or high-temperature resistant sealing gasket sealed between the screw 6 and the hole in the material trough 2 plays a secondary sealing role to ensure the sealing effect; this fixing form has a simple structure, high installation efficiency, and good sealing performance, which can meet a pressure of not less than 20kPa;
[0028] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of this disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.
[0029] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. An improved electromagnetic vibrating feeder, comprising a vibration source (1) and a trough (2), characterized in that: The vibration source (1) is connected to one side of the trough (2), a spring steel plate (4) is connected inside the vibration source (1), a pad (3) is connected to the upper end of the spring steel plate (4), an arc-shaped lining plate (5) is connected inside the trough (2), and the arc-shaped lining plate (5) is connected to the trough (2) via a fixed structure.
2. The improved electromagnetic vibrating feeder according to claim 1, characterized in that: The material trough (2) is an arc-shaped structure.
3. The improved electromagnetic vibrating feeder according to claim 1, characterized in that: The arc-shaped lining plate (5) is made of heat-resistant and wear-resistant steel plate or high-chromium cast iron.
4. The improved electromagnetic vibrating feeder according to claim 1, characterized in that: The fixing structure comprises a screw (6), a copper washer (7), a steel washer (8), and a locking nut (9), wherein the threaded end of the screw (6) passes through the arc-shaped lining plate (5) and the material trough (2) and extends to the outside of the material trough (2), and the copper washer (7) and the steel washer (8) are both sleeved on the outside of the threaded end of the screw (6), and the locking nut (9) is threadedly sleeved on the outside of one end of the screw (6).
5. The improved electromagnetic vibrating feeder according to claim 4, characterized in that: The copper pad (7) and the steel pad (8) are both connected to the outside of the trough (2).
6. The improved electromagnetic vibrating feeder according to claim 4, characterized in that: The outer side of the screw (6) is connected with a sealing member (10).
7. The improved electromagnetic vibrating feeder according to claim 6, characterized in that: The sealing member (10) is one of a sealing adhesive applied to the outside of the screw (6) and a high-temperature resistant sealing gasket wrapped around the outside of the screw (6).
8. An improved electromagnetic vibrating feeder according to any one of claims 4, 6, and 7, characterized in that: The other end of the screw (6) is provided with a wear-resistant layer (11).
9. The improved electromagnetic vibrating feeder according to claim 1, characterized in that: The spring steel plate (4) and the backing plate (3) are bonded together using silica gel (12).