Winding equipment for electric wire production

The design of the cylinder and buffer assembly solves the time-consuming, labor-intensive and cost-increasing problems of winding roller replacement, achieving time-saving and labor-saving winding roller replacement and improving safety.

CN223397222UActive Publication Date: 2025-09-30CENXI AOLI ELECTRONICS & ELECTRICAL APPLIANCES CO LTD
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Patent Information

Application Number
CN202422661523.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-30
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Existing wire production winding equipment has the problem that replacing the winding roller is time-consuming and labor-intensive, and increases the cost of use.

Method used

The cylinder is used to lift the winding roller, causing it to roll along the inclined surface of the support plate and be intercepted by the buffer assembly, eliminating the need for manual handling and lifting equipment.

Benefits of technology

The winding roller can be replaced in a time-saving and labor-saving manner, thereby reducing the use cost and improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric wire production equipment, in particular to winding equipment for electric wire production. According to the technical scheme, the winding device comprises a base, two supporting plates are fixedly installed at the top end of the base, a winding roller and pressing plates are rotationally installed at the tops of the two supporting plates jointly, the pressing plates are arranged at the tops of the supporting plates, rotating shafts are fixedly installed at the two ends, away from each other, of the winding roller, and air cylinders are fixedly installed on the supporting plates; and the buffering assembly is arranged at the top of the base and used for intercepting the winding roller rolling down from the supporting plate. According to the winding device, the winding roller is jacked up through the air cylinder, so that the winding roller can roll downwards along the inclined surface of the supporting plate, after the winding roller rolls onto the base, the winding roller is intercepted through the buffering assembly, the safety coefficient is improved, a baffle on the buffering assembly is detached, and the winding roller fully wound with electric wires can be moved away from equipment without the help of hoisting equipment; time and labor are saved, and the use cost can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire production equipment, in particular to an electric wire production winding equipment. Background Art

[0002] Wires, typically composed of a core, insulating sheath, and outer sheath, ensure the stable transmission of electrical energy and are a crucial component of power systems. During the wire production process, winding rollers are used to reel the finished wires for easy storage and transportation.

[0003] In actual use, the existing wire production winding equipment usually installs the winding roller on the support frame, and installs a pressure plate at the position of the support frame for installing the winding roller shaft. The pressure plate limits the shaft to ensure that the winding roller can be stably rotated and installed on the support frame. The motor drives the winding roller to rotate to reel in the wire. When the wire wound on the winding roller reaches saturation, the pressure plate is removed and the winding roller is taken down from the support frame to facilitate the replacement of the winding roller.

[0004] However, in actual operation, due to the overall weight of the winding roller full of wires, if it is manually carried down from the support frame, it not only consumes a lot of manpower but also has low efficiency. If it is carried out with the help of lifting equipment, the cost of use will increase. Therefore, the present application proposes a wire production winding equipment that can save time and labor and reduce the cost of use. Utility Model Content

[0005] The purpose of the utility model is to address the problems in the background technology that workers have to spend time and effort to carry the winding roller and that using lifting equipment will increase the cost of use, and to propose a wire production winding equipment that can save time and effort and reduce the cost of use.

[0006] The technical solution of the present utility model is: a wire production winding equipment, including a base, two support plates are fixedly installed on the top of the base, winding rollers are installed on the tops of the two support plates to rotate together, a pressure plate is arranged on the top of the support plate, and both ends of the winding rollers away from each other are fixedly installed with a rotating shaft, the pressure plate is used to press the rotating shaft and limit it, a cylinder is fixedly installed on the support plate, the cylinder is used to lift the rotating shaft, and a buffer component is arranged on the top of the base, and the buffer component is used to intercept the winding roller rolling down from the support plate.

[0007] Optionally, a first semicircular groove is formed at the top end of the support plate, a second semicircular groove is formed at the bottom end of the pressure plate, and the rotating shaft is rotatably installed at a position between the first semicircular groove and the second semicircular groove.

[0008] Optionally, a circular channel is drilled on the support plate, the top of the circular channel is connected to the first semicircular groove, and the output shaft of the cylinder passes through the circular channel and is arranged below the rotating shaft.

[0009] Optionally, the buffer assembly includes two symmetrically arranged sockets, which are fixedly mounted on the top of the base, and a baffle is commonly mounted on the two sockets, and a foam plate is fixedly mounted on one side of the baffle close to the support plate.

[0010] Optionally, a socket structure is formed at the top of the holder, and connecting plates are fixedly mounted at both ends of the support plate away from each other, and the connecting plates are inserted into the matching socket structure and connected therewith by snapping.

[0011] Optionally, a motor is fixedly mounted on the top of the base through a support platform, a connecting seat is fixedly mounted on the output end of the motor, the connecting seat is coaxially arranged with the rotating shaft, a clamping block is fixedly mounted on one end of the connecting seat, a clamping slot is cut on the rotating shaft, and the clamping block is embedded in a matching clamping slot and engaged with it.

[0012] Optionally, two straight plates are fixedly installed on the top of the base, and a railing is fixedly installed between the straight plates and the support plates arranged on the same side. An inclined plate is fixedly installed on the top of the base, and the inclined plate is arranged between the two sets of railings.

[0013] Compared with the prior art, this application has at least one of the following beneficial technical effects:

[0014] The utility model uses an air cylinder to lift the winding roller, so that the winding roller can roll downward along the inclined surface of the support plate. When the winding roller rolls down to the base, the buffer component is used to intercept it, thereby improving the safety factor. By removing the baffle on the buffer component, the winding roller full of wires can be moved away from the equipment without the aid of a lifting device, thereby saving time and effort and reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Provide the overall structural diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the installation of the winding roller of the present invention;

[0017] Figure 3 This is a schematic structural diagram of the buffer component of the present utility model;

[0018] Figure 4 It is a cross-sectional view of the connection between the cylinder output end and the support plate.

[0019] Reference numerals: 1, base;

[0020] 2. Straight board;

[0021] 3. Buffer assembly; 31. Card seat; 32. Connecting plate; 33. Baffle; 34. Foam board;

[0022] 4. Railings;

[0023] 5. Inclined board;

[0024] 6. Support plate; 61. First semicircular groove; 62. Pressing plate; 63. Second semicircular groove; 64. Circular channel;

[0025] 7. Cylinder;

[0026] 8. Winding roller; 81. Rotating shaft; 82. Bayonet;

[0027] 9. Connecting seat; 91. Card block;

[0028] 10. Motor. DETAILED DESCRIPTION

[0029] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0030] Example

[0031] like Figure 1-Figure 4 As shown, the utility model proposes a wire production winding equipment, including a base 1, two parallel support plates 6 are fixedly installed on the top of the base 1, and a winding roller 8 is installed on the top of the two support plates 6 for rotating together. A motor 10 is fixedly installed above the base 1 through a support platform, and the output end of the motor 10 is engaged with the rotating shaft 81 at the end of the winding roller 8 to ensure that the motor 10 can drive the winding roller 8 to rotate, so as to facilitate the winding of the wire; a pressure plate 62 is fixedly installed on the top of the support plate 6 by bolts, and the pressure plate 62 can limit the rotating shaft 81 to improve In order to ensure the stability of the winding roller 8 during rotation, a cylinder 7 is fixedly installed on the above-mentioned support plate 6, and the output end of the cylinder 7 is arranged below the rotating shaft 81. The rotating shaft 81 can be lifted up by the cylinder 7, so that the winding roller 8 can be conveniently removed from the support plate 6; a buffer component 3 is fixedly installed on the top of the above-mentioned base 1 and on the side away from the support plate 6. When the winding roller 8 rolls down along the inclined surface on the support plate 6 to the base 1, the buffer component 3 can intercept the rolling winding roller 8 to prevent the rapidly rolling winding roller 8 from colliding with the equipment in the workshop, thereby effectively improving the safety factor.

[0032] Furthermore, a first semicircular groove 61 is chiseled at the top of the support plate 6, and a second semicircular groove 63 is chiseled at the bottom end of the pressure plate 62. When the winding roller 8 is installed on the support plate 6, the lower half of the rotating shaft 81 is embedded in the first semicircular groove 61, and then the pressure plate 62 is fixed to the top of the support plate 6. At this time, the upper half of the rotating shaft 81 is embedded in the second semicircular groove 63, and then the rotating shaft 81 can be limited to improve the stability of the winding roller 8 during rotation.

[0033] Secondly, a rectangular opening structure is carved out on the support plate 6, and the cylinder 7 is fixedly installed at the rectangular opening structure. A circular channel 64 is carved out on the above-mentioned support plate 6, and one end of the circular channel 64 is connected to the first semicircular groove 61, and the other end thereof is connected to the above-mentioned rectangular opening structure. The output end of the cylinder 7 passes through the circular channel 64. After removing the pressure plate 62, when the output end of the cylinder 7 moves upward, it can lift the rotating shaft 81, and then the height of the winding roller 8 can be lifted, so that the winding roller 8 can be lifted from the support plate 6 and disassembled conveniently.

[0034] Furthermore, the buffer assembly 3 is composed of two symmetrically arranged holders 31 and baffles 33 mounted on the two holders 31. A foam plate 34 is fixedly mounted on the baffle 33 and on one side close to the support plate 6. When the winding roller 8 rolls onto the base 1, the baffle 33 can intercept the winding roller 8, and the foam plate 34 buffers the winding roller 8 to prevent the winding roller 8 from colliding violently with the baffle 33. A socket structure is carved on the top of the above-mentioned holder 31, and connecting plates 32 are fixedly mounted on both ends of the baffle 33. The connecting plates 32 are inserted into the above-mentioned socket structure and are engaged with it. The engagement mounting structure facilitates the disassembly and assembly of the baffle 33. When the winding roller 8 is stably stagnant on one side of the baffle 33, the baffle 33 can be removed to roll it from the base 1 to the ground, which is convenient for subsequent rolling transportation.

[0035] Secondly, two straight plates 2 are fixedly installed on the top of the base 1, and a railing 4 is fixedly installed between the straight plate 2 and the support plate 6 arranged on the same side. After the winding roller 8 rolls onto the base 1, the railing 4 can limit it to prevent the winding roller 8 from rolling directly from the base 1 to the ground; the upper surface of the base 1 is fixedly installed with an inclined plate 5. The inclined plate 5 can prevent the winding roller 8 from colliding with the baffle 33 and then rolling back to the side of the support plate 6, ensuring that the winding roller 8 can be parked on the side of the baffle 33.

[0036] It is worth noting that a connecting seat 9 is fixedly installed at the output end of the motor 10. When the winding roller 8 is installed on the support plate 6, the above-mentioned connecting seat 9 and the rotating shaft 81 are on the same horizontal axis. At this time, the clamping block 91 at the end of the connecting seat 9 is embedded in the clamping groove 82 excavated on the rotating shaft 81 and is tightly clamped with it, ensuring that when the motor 10 rotates, it can drive the winding roller 8 to rotate stably; when the winding roller 8 needs to be removed from the support plate 6, it is only necessary to lift the winding roller 8 upwards and move the clamping block 91 out of the clamping groove 82 to release the clamping connection relationship between the rotating shaft 81 and the connecting seat 9, thereby facilitating the disassembly and assembly of the winding roller 8.

[0037] In this embodiment, the rotating shaft 81 at the end of the winding roller 8 is first rotatably installed on the corresponding support plate 6, and the pressure plate 62 is fixed to the top of the support plate 6 with bolts, and then the rotating shaft 81 is limited to improve the stability of the winding roller 8 during rotation; at this time, the connecting seat 9 is engaged with the corresponding rotating shaft 81 to ensure that the motor 10 can drive the winding roller 8 to rotate, which is convenient for winding the wire. When the wire wound on the winding roller 8 reaches saturation, the winding roller 8 needs to be removed from the support plate 6. At this time, the pressure plate 62 is first removed from the support plate 6, and the rotating shaft 81 is pushed upward by the cylinder 7, and then the winding roller 8 can be lifted upward. When the rotating shaft 81 is lifted to the top of the first semicircular groove 61, the staff pushes the winding roller 8 to the side of the buffer assembly 3, so that the winding roller 8 rolls downward along the inclined surface of the support plate 6. When the winding roller 8 rolls to the top of the base 1, the baffle 33 intercepts the rolling winding roller 8. , preventing the rapidly rolling winding roller 8 from colliding with the equipment in the workshop, effectively improving its safety factor; when the winding roller 8 stays on one side of the baffle 33, the baffle 33 is removed and the winding roller 8 is rolled from the base 1 to the ground, which is convenient for subsequent rolling and transporting operations; the cylinder 7 is used as the lifting mechanism of the winding roller 8, which can save time and effort compared to manual transport, and there is no need to use lifting equipment to transport the winding roller 8, which can reduce the cost investment of supporting equipment and effectively reduce the cost of use.

[0038] The above specific embodiments are merely several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art may make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A wire production and winding device, comprising a base (1), two support plates (6) fixedly mounted on the top of the base (1), a winding roller (8) being mounted on the top of the two support plates (6) for rotating together, characterized in that: Also included: A pressure plate (62) is arranged on the top of the support plate (6), and a rotating shaft (81) is fixedly installed at both ends of the winding roller (8) away from each other. The pressure plate (62) is used to press the rotating shaft (81) and limit its position. A cylinder (7) is fixedly installed on the support plate (6), and the cylinder (7) is used to lift the rotating shaft (81); A buffer assembly (3) is arranged on the top of the base (1), and the buffer assembly (3) is used to intercept the winding roller (8) rolling down from the support plate (6).

2. The electric wire production and winding equipment according to claim 1, characterized in that: The top end of the support plate (6) is chiseled with a first semicircular groove (61), the bottom end of the pressure plate (62) is chiseled with a second semicircular groove (63), and the rotating shaft (81) is rotatably mounted between the first semicircular groove (61) and the second semicircular groove (63).

3. The electric wire production and winding equipment according to claim 2, characterized in that: A circular channel (64) is bored on the support plate (6), the top end of the circular channel (64) is communicated with the first semicircular groove (61), and the output shaft of the cylinder (7) penetrates into the circular channel (64) and is arranged below the rotating shaft (81).

4. The electric wire production and winding equipment according to claim 1, characterized in that: The buffer assembly (3) comprises two symmetrically arranged card seats (31), the card seats (31) being fixedly mounted on the top of the base (1), a baffle (33) being mounted on the two card seats (31) in a common engagement, and a foam plate (34) being fixedly mounted on one side of the baffle (33) close to the support plate (6).

5. The electric wire production and winding equipment according to claim 4, characterized in that: A socket structure is bored at the top of the holder (31), and connecting plates (32) are fixedly mounted at both ends of the support plate (6) away from each other, and the connecting plates (32) are inserted into the matching socket structure and connected thereto by snapping.

6. The electric wire production and winding equipment according to claim 1, characterized in that: A motor (10) is fixedly mounted on the top of the base (1) via a support platform, a connecting seat (9) is fixedly mounted on the output end of the motor (10), the connecting seat (9) is coaxially arranged with the rotating shaft (81), a clamping block (91) is fixedly mounted on one end of the connecting seat (9), a bayonet (82) is cut on the rotating shaft (81), and the clamping block (91) is embedded in the matching bayonet (82) and is engaged with the bayonet.

7. The electric wire production and winding equipment according to claim 1, characterized in that: Two straight plates (2) are fixedly mounted on the top of the base (1); a handrail (4) is fixedly mounted between the straight plates (2) and the support plates (6) arranged on the same side; an inclined plate (5) is fixedly mounted on the top of the base (1); the inclined plate (5) is arranged between the two groups of handrails (4).