Automobile sound-absorbing cotton cutting device capable of conveniently recycling offcut
By designing an automobile sound-absorbing cotton cutting device including a support frame, a storage box, an electric cylinder, a T-shaped plate, an adjustment component and a blower, the problem of low efficiency of edge material recovery of traditional cutting equipment is solved, efficient cutting and edge material recovery are achieved, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202422576341.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Traditional automotive sound-absorbing cotton cutting equipment produces a large amount of scraps during the cutting process, which has low recycling efficiency, increases the labor intensity of workers and affects the cutting operation.
A car sound-absorbing cotton cutting device is designed, which includes a support frame, a storage box, an electric cylinder, a T-shaped plate, an adjustment component, a blower and a U-shaped tube. The precise positioning of the cutting part is achieved through the adjustment component, and the blower and guide plate are used to blow the edge material into the storage box. The universal wheels and handle are combined to facilitate the movement and replacement of the storage box.
It improves cutting efficiency and product quality, reduces labor intensity, realizes efficient recycling of scrap materials, reduces production costs, and has significant economic and social benefits.
Smart Images
Figure CN223397964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile sound-absorbing cotton processing equipment, in particular to an automobile sound-absorbing cotton cutting device which is convenient for recycling side materials. Background Art
[0002] In the modern automobile manufacturing process, sound-absorbing cotton is widely used in vehicle interiors as an important sound insulation material. However, traditional sound-absorbing cotton cutting equipment often produces a large amount of scraps during the cutting process. The recycling of these scraps has always been a problem. The traditional recycling method is often to manually or use tools to push the cut scraps into a storage box for collection during the cutting process of automobile sound-absorbing cotton. This recycling method is not only inefficient, but also increases the workload of the staff. Moreover, it is limited by the cutting action of the cutting device, and it is easy for the scraps to not be recycled in time, which not only easily causes waste of resources, but also easily affects the normal cutting operation of the cutting device.
[0003] Therefore, the utility model proposes a car sound-absorbing cotton cutting device that can easily recycle the leftover material to solve the above problems.
[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings mentioned in the above background technology and to propose a car sound-absorbing cotton cutting device that is easy to recycle the leftover materials.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions: A cutting device for automobile sound-absorbing cotton with easy recycling of scrap material, comprising an operating table, a support frame, two storage boxes, a support plate, an electric cylinder, a T-shaped plate, an adjustment component 1, a support guide component, a mounting bar, an adjustment component 2, a mounting seat, a cutting portion, a blower and a U-shaped tube;
[0007] The control cabinet is fixedly mounted on the support frame, and the two storage boxes are respectively arranged on both sides of the operating table and maintain active contact with the operator. The electric cylinder is fixedly mounted on the support frame, and the support plate is fixedly mounted on the working end of the electric cylinder, and the T-shaped plate is slidably mounted on the bottom side of the support plate, and the support guide assembly is arranged on the support frame and connected to the T-shaped plate. The adjustment assembly one is arranged on the T-shaped plate and the support plate, and the bottom side of the T-shaped plate is fixedly mounted with a motor two, and the mounting bar is radially fixedly mounted on the output shaft of the motor two, the mounting seat is slidably mounted on the bottom side of the mounting bar, the adjustment assembly two is arranged on the mounting bar and connected to the mounting seat, and the bottom side of the mounting seat is provided with a cutting portion, the blower is fixedly mounted on the mounting bar, the U-shaped tube is fixedly mounted on the mounting seat, and the air outlet of the blower is connected to the U-shaped tube with the same elastic telescopic tube, the two ports of the U-shaped tube are respectively located on both sides of the mounting seat and are respectively fixedly mounted with an air guide hood arranged in the direction of the cutting portion, and two solenoid valves are fixedly mounted on the U-shaped tube, and the two solenoid valves are respectively located on both sides of the mounting seat.
[0008] Preferably, the support guide assembly includes two guide rods and two blocks, the two blocks are fixedly installed on the bottom side of the support frame, and two guide rods arranged parallel to each other are fixedly installed on the side where the two blocks are close to each other, and the two guide rods are both slidably connected to the T-shaped plate.
[0009] Preferably, the adjustment component 1 includes a tooth plate, a motor 1 and a gear, a mounting groove is provided on the top side of the T-shaped plate, a strip-shaped opening is provided on the support plate, a tooth plate is fixedly installed on the inner wall of one side of the strip-shaped opening, and a motor 1 is fixedly installed in the mounting groove, and the output shaft of the motor 1 extends into the strip-shaped opening and is fixedly sleeved with a gear, and the gear is engaged with the tooth plate.
[0010] Preferably, the adjustment component 2 includes a motor 3 and a screw, the screw is rotatably installed on the bottom side of the mounting bar, the motor 3 is fixedly installed on one end of the mounting bar, the output shaft of the motor 3 is axially fixedly connected to the screw, and the mounting seat is threadedly connected to the screw.
[0011] Preferably, two guide blocks are symmetrically fixedly mounted on the top side of the mounting bar, a guide frame is fixedly mounted on the T-shaped plate, and both guide blocks are slidably connected to the guide frame.
[0012] Preferably, two guide plates are symmetrically provided on the top side of the operating table, and guide grooves are provided on both guide plates, and the two guide grooves are respectively adapted to the corresponding storage boxes.
[0013] Preferably, guard plates are fixedly installed on both sides of the support frame in an inclined shape, the two guard plates are in movable contact with the corresponding storage boxes respectively, and the two guard plates are respectively located above the corresponding storage boxes.
[0014] Preferably, universal wheels with a self-locking function are fixedly mounted on the four corners of the bottom side of the storage box, and handles are fixedly mounted on the front and rear sides of the storage box.
[0015] Preferably, a plurality of sliding rods are fixedly mounted on the top side of the support plate, and the plurality of sliding rods are all slidably connected to the support frame.
[0016] Preferably, the motor 1, motor 2 and motor 3 are all servo motors.
[0017] The beneficial effects of the utility model are:
[0018] The position of the cutting part can be adjusted arbitrarily through the cooperation of the adjustment component 1, the adjustment component 2 and the motor 2, so that the sound-absorbing cotton placed on the operating table can be cut well. At the same time, the stability and cutting accuracy of the cutting process can be guaranteed through the cooperation of the support guide component, the guide block, the guide frame and the slide rod.
[0019] The blower, U-shaped tube, solenoid valve and elastic telescopic tube are arranged to blow the cut edge materials toward the storage box. At the same time, the cooperation of the guide plate and guard plate can ensure that the cut edge materials of automobile sound-absorbing cotton can smoothly enter the storage box, which is convenient for subsequent recycling. The entire recycling process does not require the operator to manually collect the edge materials of automobile sound-absorbing cotton, which greatly reduces the labor intensity.
[0020] The self-locking universal wheels at the four corners of the bottom of the storage box and the handles at the front and back sides of the storage box make it convenient for staff to move and fix the storage box, and to quickly replace it when it is full.
[0021] To sum up, the utility model provides a car sound-absorbing cotton cutting device that is easy to recycle the leftover materials. It not only improves the production efficiency and product quality of the car sound-absorbing cotton cutting process, but also reduces the production cost. At the same time, it can efficiently recycle the cut car sound-absorbing cotton leftover materials, which has significant economic and social benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of a car sound-absorbing cotton cutting device proposed by the utility model, which is convenient for recycling the leftover materials;
[0024] Figure 2 This is a schematic diagram of the main structure of a car sound-absorbing cotton cutting device proposed by the utility model, which is convenient for recycling the leftover materials;
[0025] Figure 3 This is a partial three-dimensional structural diagram of a car sound-absorbing cotton cutting device proposed by the utility model for easy recycling of leftover materials;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the mounting strip, guide block, blower, elastic telescopic tube, U-shaped tube, air guide cover, solenoid valve, mounting seat and adjustment assembly of the automobile sound-absorbing cotton cutting device for easy recycling of scrap material proposed by the utility model;
[0027] Figure 5 This is a schematic diagram of the three-dimensional structure of the support plate, strip-shaped opening and electric cylinder part proposed in the utility model.
[0028] In the figure: 1. Operating table; 11. Support frame; 12. Guide plate; 13. Guard plate; 2. Support plate; 21. Electric cylinder; 3. T-shaped plate; 31. Guide rod; 32. Stop block; 4. Motor 1; 41. Gear; 42. Gear plate; 5. Motor 2; 51. Mounting strip; 52. Guide block; 53. Guide frame; 6. Mounting seat; 61. Screw; 62. Motor 3; 7. Blower; 71. Elastic telescopic tube; 72. U-shaped tube; 73. Solenoid valve; 8. Storage box. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0030] Reference Figure 1-5A device for cutting automotive sound-absorbing cotton with waste material for easy recycling includes an operating table 1, a support frame 11, two storage boxes 8, a support plate 2, an electric cylinder 21, a T-shaped plate 3, a mounting bar 51, a mounting seat 6, a cutting unit, a blower 7, and a U-shaped tube 72. The support frame 11 is fixedly mounted on the top side of the operating table 1. The two storage boxes 8 are respectively arranged on both sides of the operating table 1 and maintain active contact with the operator. The electric cylinder 21 is fixedly mounted on the support frame 11. The support plate 2 is fixedly mounted on the working end of the electric cylinder 21. The T-shaped plate 3 is slidably mounted on the bottom side of the support plate 2. Two blocks 32 are fixedly installed on the bottom side of the support frame 11, and two guide rods 31 arranged parallel to each other are fixedly installed on the side where the two blocks 32 are close to each other. The two guide rods 31 are slidably connected to the T-shaped plate 3, which can provide stable support and guidance for the T-shaped plate 3. A mounting groove is provided on the top side of the T-shaped plate 3, and a strip-shaped opening is provided on the support plate 2. A toothed plate 42 is fixedly installed on the inner wall of one side of the strip-shaped opening, and a motor 4 is fixedly installed in the mounting groove. The output shaft of the motor 4 extends into the strip-shaped opening and is fixedly sleeved with a gear 41, and the gear 41 and the toothed plate 42 meshes with each other, and can control the T-shaped plate 3 to adjust the position along the bottom side of the support plate 2. The bottom side of the T-shaped plate 3 is fixedly installed with a motor 2 5, and the mounting bar 51 is radially fixedly installed on the output shaft of the motor 2 5. The mounting seat 6 is slidably installed on the bottom side of the mounting bar 51. The bottom side of the mounting bar 51 is rotatably installed with a screw rod 61. One end of the mounting bar 51 is fixedly installed with a motor 3 62. The output shaft of the motor 3 62 is axially fixedly connected to the screw rod 61, and the mounting seat 6 is threadedly connected to the screw rod 61, which can control the mounting seat 6 to move along the direction of the mounting bar 51 as needed. Position adjustment, so that the cutting part can be adjusted to the required cutting position, the cutting part is provided on the bottom side of the mounting seat 6, the blower 7 is fixedly mounted on the mounting strip 51, the U-shaped tube 72 is fixedly mounted on the mounting seat 6, and the air outlet of the blower 7 and the U-shaped tube 72 are connected with the same elastic telescopic tube 71, the two ports of the U-shaped tube 72 are respectively located on both sides of the mounting seat 6 and are respectively fixedly installed with an air guide cover arranged in the direction of the cutting part, and two solenoid valves 73 are fixedly installed on the U-shaped tube 72, and the two solenoid valves 73 are respectively located on both sides of the mounting seat 6.
[0031] In this embodiment, in order to enable the mounting bar 51 to maintain stable rotation when the motor 2 5 is working, and at the same time ensure that the support plate 2 maintains good stability when performing lifting operations under the action of the electric cylinder 21, two guide blocks 52 are symmetrically fixedly installed on the top side of the mounting bar 51, and a guide frame 53 is fixedly installed on the T-shaped plate 3. The two guide blocks 52 are both slidably connected to the guide frame 53. A plurality of sliding rods are fixedly installed on the top side of the support plate 2, and the plurality of sliding rods are all slidably connected to the support frame 11.
[0032] In this embodiment, in order to ensure that the cut car sound-absorbing cotton edge materials can smoothly enter the storage box 8, two guide plates 12 are symmetrically provided on the top side of the operating table 1. The two guide plates 12 are provided with guide grooves, and the two guide grooves are respectively adapted to the corresponding storage boxes 8. Guard plates 13 are fixedly installed on both sides of the support frame 11 in an inclined shape. The two guard plates 13 are respectively in active contact with the corresponding storage boxes 8, and the two guard plates 13 are respectively located above the corresponding storage boxes 8.
[0033] In this embodiment, in order to facilitate the replacement and movement of the storage box 8, universal wheels with self-locking function are fixedly installed at the four corners of the bottom side of the storage box 8, and handles are fixedly installed on the front and back sides of the storage box 8.
[0034] In this embodiment, in order to improve the adjustment accuracy of the T-shaped plate 3, the mounting bar 51 and the mounting seat 6, the motor 1 4, the motor 2 5 and the motor 3 62 are all servo motors.
[0035] The circuits, electronic components and module structures required are all based on existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.
[0036] Working principle: When in use, first turn on the power, place the car sound-absorbing cotton on the operating table 1, start the motor 1 4, and the motor 1 4 drives the T-shaped plate 3 to slide along the guide rod 31 through the cooperation of the gear 41 and the tooth plate 42 to achieve front and rear position adjustment, and start the motor 2 5 at the same time. The mounting bar 51 rotates under the drive of the motor 2 5, and the position of the mounting seat 6 is adjusted under the cooperation of the motor 3 62 and the screw 61, so that the cutting part can be moved to above the required cutting position, thereby ensuring the precise alignment of the cutting part and the sound-absorbing cotton, and then the support plate 2 is controlled to move downward by the electric cylinder 21, so that the cutting part moves downward synchronously and performs the cutting operation on the car sound insulation cotton, and during the cutting process, the position of the cutting part is adjusted in real time according to the actual cutting needs, so that the cutting processing operation of the car sound insulation cotton can be realized.
[0037] When the trimmings cut off during the cutting process need to be recycled, the blower 7 is started, and the blower 7 conveys the airflow into the U-shaped tube 72 through the elastic telescopic tube 71, and controls the corresponding solenoid valve 73 to adjust the direction of the airflow as needed, so that the trimmings cut off can be blown toward the storage box 8. At the same time, through the arrangement of the guide plate 12 and the guard plate 13, the trimmings cut off can slide smoothly along the guide groove into the storage box 8, avoiding the scattering of the trimmings and the pollution of the workshop environment.
[0038] When the storage box 8 is fully loaded, the operator can easily move the storage box 8 away by pulling the handle and replace it with a new storage box 8. Since the bottom of the storage box 8 is equipped with universal wheels, moving and replacing it becomes very convenient.
[0039] The above describes in detail the automotive sound-absorbing cotton cutting device for easily recycling scrap material provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A car sound-absorbing cotton cutting device that is easy to recycle the scrap material, characterized in that: The invention comprises an operating table (1), a support frame (11), two storage boxes (8), a support plate (2), an electric cylinder (21), a T-shaped plate (3), an adjustment component 1, a support guide component, a mounting bar (51), an adjustment component 2, a mounting seat (6), a cutting part, a blower (7) and a U-shaped tube (72); The support frame (11) is fixedly mounted on the top side of the operating table (1), two storage boxes (8) are respectively arranged on both sides of the operating table (1) and maintain active contact with the operator, the electric cylinder (21) is fixedly mounted on the support frame (11), the support plate (2) is fixedly mounted on the working end of the electric cylinder (21), the T-shaped plate (3) is slidably mounted on the bottom side of the support plate (2), the support guide assembly is arranged on the support frame (11) and connected to the T-shaped plate (3), the adjustment assembly 1 is arranged on the T-shaped plate (3) and the support plate (2), the bottom side of the T-shaped plate (3) is fixedly mounted with a motor 2 (5), and the mounting bar (51) is radially fixedly mounted on the output shaft of the motor 2 (5), the mounting seat (6) The second adjustment component is mounted on the bottom side of the mounting bar (51), the second adjustment component is arranged on the mounting bar (51) and connected to the mounting seat (6), the bottom side of the mounting seat (6) is provided with a cutting portion, the blower (7) is fixedly mounted on the mounting bar (51), the U-shaped tube (72) is fixedly mounted on the mounting seat (6), and the air outlet of the blower (7) and the U-shaped tube (72) are connected to the same elastic telescopic tube (71), the two ports of the U-shaped tube (72) are respectively located on both sides of the mounting seat (6) and are respectively fixedly mounted with air guide covers arranged in the direction of the cutting portion, and two solenoid valves (73) are fixedly mounted on the U-shaped tube (72), and the two solenoid valves (73) are respectively located on both sides of the mounting seat (6); The adjusting component 1 includes a tooth plate (42), a motor 1 (4) and a gear (41), a mounting groove is provided on the top side of the T-shaped plate (3), a strip-shaped opening is provided on the support plate (2), a tooth plate (42) is fixedly installed on the inner wall of one side of the strip-shaped opening, a motor 1 (4) is fixedly installed in the mounting groove, an output shaft of the motor 1 (4) extends into the strip-shaped opening and is fixedly sleeved with a gear (41), and the gear (41) is meshed with the tooth plate (42); The adjusting component 2 includes a motor 3 (62) and a screw rod (61). The screw rod (61) is rotatably mounted on the bottom side of the mounting bar (51). One end of the mounting bar (51) is fixedly mounted with the motor 3 (62). The output shaft of the motor 3 (62) is axially fixedly connected to the screw rod (61), and the mounting seat (6) is threadedly connected to the screw rod (61).
2. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: The support guide assembly comprises two guide rods (31) and two stoppers (32); the two stoppers (32) are fixedly mounted on the bottom side of the support frame (11); two guide rods (31) arranged parallel to each other are fixedly mounted on the side where the two stoppers (32) are close to each other; and both guide rods (31) are slidably connected to the T-shaped plate (3).
3. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: Two guide blocks (52) are fixedly mounted symmetrically on the top side of the mounting strip (51), a guide frame (53) is fixedly mounted on the T-shaped plate (3), and both guide blocks (52) are slidably connected to the guide frame (53).
4. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: Two guide plates (12) are symmetrically arranged on the top side of the operating table (1), and guide grooves are provided on both guide plates (12). The two guide grooves are respectively adapted to the corresponding storage boxes (8).
5. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: Guard plates (13) are fixedly installed in an inclined manner on both sides of the support frame (11), and the two guard plates (13) are respectively in active contact with the corresponding storage boxes (8), and the two guard plates (13) are respectively located above the corresponding storage boxes (8).
6. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: Universal wheels with a self-locking function are fixedly installed at the four corners of the bottom side of the storage box (8), and handles are fixedly installed on the front and back sides of the storage box (8).
7. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: A plurality of sliding rods are fixedly mounted on the top side of the support plate (2), and the plurality of sliding rods are all slidably connected to the support frame (11).
8. The automobile sound-absorbing cotton cutting device for easy recycling of scrap material according to claim 1 is characterized in that: The motor 1 (4), motor 2 (5) and motor 3 (62) are all servo motors.