Dust removal device of air prefilter

By designing an air pre-filter dust removal device with a push rod motor driving a brush on the harvester, the dust on the surface of the pre-filter is automatically cleaned, solving the problem of pre-filter clogging and improving the engine's working efficiency and operating convenience.

CN223398777UActive Publication Date: 2025-09-30JIANGSU WORLD AGRI MACHINERY
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Patent Information

Application Number
CN202422750337.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-30
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing harvester air pre-filters are prone to clogging under harsh working conditions, resulting in reduced air intake efficiency, affecting engine performance, and requiring frequent manual cleaning, which increases labor intensity and reduces work efficiency.

Method used

An air pre-filter dust removal device was designed, which uses a push rod motor to drive a brush to automatically clean the dust on the pre-filter surface. It combines manual and automatic control to simplify operation and reduce costs.

Benefits of technology

It realizes automatic cleaning, prevents air intake blockage, ensures normal operation of the engine, improves work efficiency, reduces the labor intensity of the operator, and has a simple structure for easy assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air prefilter dust removal device which comprises an air prefilter body, a base is fixedly connected to the air prefilter body, a push rod motor is fixedly connected to the upper side face of the base, a fixing seat is fixedly connected to the upper side of the push rod motor, a brush is installed on a brush seat on the fixing seat, and the brush seat is fixedly connected with the base. The fixed seat and the brush are arranged on the air prefilter body in a sleeving manner; the push rod motor is connected with a manual control switch and an automatic controller through wires. The surface of the air prefilter can be automatically cleaned, air inlet blockage is prevented, and normal work of an engine is guaranteed; the motor is used for driving, the brush is used for cleaning the prefilter, the principle is simple, and the cost is low; the operation is simple, the use is convenient, and the working efficiency of machinists can be greatly improved; the structure is simple, and assembling and disassembling are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of harvesters, in particular to an air pre-filter dust removal device. Background Art

[0002] During harvester operation, the air is first filtered through an air pre-filter to remove dust and impurities, ensuring the cleanliness of the air entering the engine. Currently, most air filters have a mesh-type intake structure. Due to the harsh operating environment of harvesters, after a period of operation, the pre-filter surface absorbs a large amount of crop straw and dust, causing the mesh to clog, resulting in reduced air intake efficiency, incomplete diesel combustion, increased fuel consumption, and engine weakness. The large amount of poplar and willow catkins during wheat harvest in some areas exacerbates this problem, and in severe cases, the pre-filter mesh can be completely blocked, preventing air from entering. To ensure the harvester's normal operation, the operator must clean the pre-filter regularly, which not only increases the operator's workload but also affects harvesting efficiency. Utility Model Content

[0003] The utility model aims to provide an air pre-filter dust removal device to overcome the above problems or at least partially solve the above problems.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is specifically implemented as follows:

[0005] The utility model provides an air pre-filter dust removal device, comprising an air pre-filter body, a base fixedly connected to the air pre-filter body, and a push rod motor fixedly connected to the upper side of the base, a fixed seat fixedly connected to the upper side of the push rod motor, a brush installed on the fixed seat, and the fixed seat and the brush are both sleeved on the air pre-filter body.

[0006] The push rod motor is connected to the manual control switch and the automatic controller respectively through wires.

[0007] As a further solution of the present invention, the fixed seat includes a brush seat and a sleeve, the lower side of the brush seat is fixedly connected to the sleeve, the upper end of the push rod motor is fixedly connected to a joint, the sleeve is fixedly connected to the joint, and the brush is installed on the brush seat.

[0008] As a further solution of the present invention, the air pre-filter body is arranged on one side of the engine, and the gas filtered by the air pre-filter body enters the engine.

[0009] The utility model provides an air pre-filter dust removal device, which has the following beneficial effects:

[0010] (1) It can automatically clean the surface of the air pre-filter to prevent air intake blockage and ensure the normal operation of the engine;

[0011] (2) The pre-filter is cleaned by a motor-driven brush, which has a simple principle and low cost;

[0012] (3) Simple operation and easy use, which can greatly improve the operator's work efficiency;

[0013] (4) The structure is simple and easy to assemble and disassemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a top view of the utility model.

[0016] Figure 2 It is a side view of the present utility model.

[0017] Figure 3 This is the system control diagram of the utility model.

[0018] In the figure: 1. Base; 2. Push rod motor; 3. Fixed base; 4. Brush; 5. Air pre-filter body; 6. Manual control switch; 7. Automatic controller; 8. Engine. DETAILED DESCRIPTION

[0019] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0020] See also Figure 1-3 An embodiment of the utility model provides an air pre-filter dust removal device, including an air pre-filter body 5, a base 1 is fixedly connected to the air pre-filter body 5, and a push rod motor 2 is fixedly connected to the upper side of the base 1, and a fixing seat 3 is fixedly connected to the upper side of the push rod motor 2, a brush 4 is installed on the fixing seat 3, and the fixing seat 3 and the brush 4 are both sleeved on the air pre-filter body 5.

[0021] The push rod motor 2 is connected to the manual control switch 6 and the automatic controller 7 through wires.

[0022] The fixing seat 3 includes a brush seat and a sleeve. The lower side of the brush seat is fixedly connected to the sleeve. The upper end of the push rod motor 2 is fixedly connected to a joint. The sleeve is fixedly connected to the joint. The brush 4 is installed on the brush seat.

[0023] The air pre-filter body 5 is disposed on one side of the engine 8 , and the gas filtered by the air pre-filter body 5 enters the engine 8 .

[0024] During use, the utility model is welded to the filter body 1 to support the entire structure. The push rod motors 2 are symmetrically mounted on the base 1, one in front and one behind. The sleeve on the fixed seat 3 is fixedly connected to the joint at the upper end of the push rod motor 2. The brush 4 is mounted on the brush seat on the fixed seat 3. When the surface of the air pre-filter body 5 is clogged with dust, the push rod motor 2 runs and drives the fixed seat 3 to move up and down. The brush 4 moves with the fixed seat 3 and pushes the dust and grass clippings away from the air filter surface, so that the air filter intake mesh is unobstructed, ensuring the normal operation of the engine 8. The push rod motor 2 can be automatically started and stopped at certain intervals by the automatic controller 7, or manually started and stopped by the button on the manual control switch 6. The user can choose the control mode according to the actual situation.

[0025] The above are merely embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should all be included within the scope of the claims of the present application.

Claims

1. An air pre-filter dust removal device, comprising an air pre-filter body (5), characterized in that: The air pre-filter body (5) is fixedly connected to a base (1), and a push rod motor (2) is fixedly connected to the upper side of the base (1); a fixing seat (3) is fixedly connected to the upper side of the push rod motor (2); a brush (4) is installed on the fixing seat (3); and the fixing seat (3) and the brush (4) are both sleeved on the air pre-filter body (5); The push rod motor (2) is connected to the manual control switch (6) and the automatic controller (7) through wires.

2. The air pre-filter dust removal device according to claim 1, characterized in that: The fixing seat (3) comprises a brush seat and a sleeve, the lower side of the brush seat is fixedly connected to the sleeve, the upper end of the push rod motor (2) is fixedly connected to a joint, the sleeve is fixedly connected to the joint, and the brush (4) is installed on the brush seat.

3. The air pre-filter dust removal device according to claim 1, characterized in that: The air pre-filter body (5) is arranged on one side of the engine (8), and the gas filtered by the air pre-filter body (5) enters the engine (8).