Noise reduction flange bearing

Abstract

The utility model belongs to the technical field of bearings, and particularly discloses a noise reduction flange bearing. The roller bearing comprises the flange plate, the outer ring and the inner ring, the first noise reduction assemblies are arranged in the flange plate and the outer ring, the second noise reduction assembly is arranged on one side of the flange plate, the cavities are formed in the outer ring and the inner ring, the rollers are arranged between the outer ring and the inner ring, and continuous and stable lubrication is provided for the rollers through the synergistic effect of the oil storage ring and the oil absorption cotton; the friction coefficient between the roller and the roller path is reduced, so that noise generated by friction is effectively reduced, the working environment can be remarkably improved, interference and adverse effects of the noise on personnel are reduced, noise sound waves generated during running of the roller can be absorbed through the sound insulation cotton and the buffer cushion, sound energy is converted into energy in other forms, and the noise reduction effect is achieved. And by reducing the noise and vibration, the first noise reduction assembly enables the operation of the bearing to be more stable.

Description

Technical Field

[0001] The present application relates to the technical field of bearings, and more specifically, to a noise-reducing flange bearing. Background Art

[0002] In modern industrial production, the operating efficiency and reliability of mechanical equipment are crucial. Flange bearings are a key component widely used in various mechanical devices, and their performance directly affects the operating status of the entire equipment.

[0003] After long-term use, the existing flange bearings will gradually consume the lubricant, lack effective oil film protection, and the direct friction between the rollers and raceways and other contact parts will quickly generate high friction heat and wear, which will in turn cause noise. This will accelerate the wear process. Wear will reduce the accuracy of the bearings, affecting the normal operation and working accuracy of the equipment. The noise caused will not only cause a noisy working environment, but also affect the physical and mental health of the operators. Utility Model Content

[0004] In order to solve the above problems, the present application provides a noise-reducing flange bearing.

[0005] The noise reduction flange bearing provided in this application adopts the following technical solution:

[0006] A noise reduction flange bearing comprises a flange, an outer ring and an inner ring. A first noise reduction component is provided inside the flange and the outer ring, a second noise reduction component is provided on one side of the flange, a cavity is provided inside the outer ring and the inner ring, and a plurality of rollers are provided between the outer ring and the inner ring.

[0007] The first noise reduction component includes an oil storage ring, which is located inside the inner ring. The outer ring is provided with a second oil-absorbing cotton, a fixed ring, sound insulation cotton and a buffer pad. The oil storage ring and the second oil-absorbing cotton lubricate the multiple rollers, and the fixed ring, sound insulation cotton and buffer pad reduce the noise of the multiple rollers.

[0008] Furthermore, a plurality of through holes are opened on one side of the oil storage ring, and the plurality of through holes are arranged corresponding to the plurality of rollers. A first oil-absorbing cotton is provided on one side of each through hole, and the oil storage ring is made of elastic material.

[0009] Furthermore, the second oil-absorbing cotton is arranged on a side close to the plurality of rollers, and the fixing ring is fixedly installed inside the outer ring.

[0010] Furthermore, the sound insulation cotton is located on a side of the fixing ring away from the second oil-absorbing cotton, and the buffer pad is located between the inner wall of the outer ring and the sound insulation cotton.

[0011] Through the above technical solution, the noise caused by friction is effectively reduced.

[0012] Furthermore, the second noise reduction component includes a sound insulation cover, which is located on one side of the flange.

[0013] Furthermore, a mounting groove is provided on one side of the flange, and two fixing strips are provided on one side of the mounting groove.

[0014] Furthermore, two mounting strips are provided on one side of the sound insulation cover close to the outer ring, and both mounting strips are interference fit with the mounting grooves.

[0015] Furthermore, a sound insulation pad is provided on one side of the flange, and the sound insulation pad is made of elastic material.

[0016] The above technical solution can effectively prevent the noise generated during the operation of the bearing from being transmitted to the outside.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] (1) The utility model provides continuous and stable lubrication for the rollers through the synergistic effect of the oil storage ring and the oil-absorbing cotton, reduces the friction coefficient between the rollers and the raceway, and thus effectively reduces the noise generated by friction, which can significantly improve the working environment and reduce the interference and adverse effects of noise on personnel. In addition, the noise sound waves generated by the rollers during operation can be absorbed by the sound insulation cotton and the buffer pad, and the sound energy can be converted into other forms of energy, further reducing the propagation of noise. By reducing noise and vibration, the first noise reduction component makes the operation of the bearing more stable, which helps to improve the operating accuracy and stability of the equipment and reduce errors and failures caused by noise and vibration.

[0019] (2) The utility model can effectively block the noise generated by the operation of the bearing from being transmitted to the outside through the soundproof cover of the second noise reduction component. It forms a physical barrier to limit the noise to a certain range, reduce the impact of the noise on the surrounding environment, and is easy to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a plan view of the internal structure of the outer ring and inner ring of the utility model;

[0022] Figure 3 This is an exploded view of the internal structure of the outer ring and inner ring of the utility model;

[0023] Figure 4 This is a schematic diagram of the overall structure of the oil storage ring of the utility model;

[0024] Figure 5 This is a schematic diagram of the overall structure of the flange and the sound insulation cover of the present invention.

[0025] Explanation of the accompanying symbols: 1. Flange; 2. Outer ring; 3. Inner ring; 4. Roller; 5. Oil storage ring; 6. First oil-absorbing cotton; 7. Through hole; 8. Second oil-absorbing cotton; 9. Fixed ring; 10. Sound insulation cotton; 11. Buffer pad; 12. Sound insulation cover; 13. Mounting groove; 14. Fixed strip; 15. Mounting strip; 16. Sound insulation pad. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0027] Reference Figure 1-Figure 5 A noise reduction flange bearing comprises a flange 1, an outer ring 2 and an inner ring 3. A first noise reduction component is provided inside the flange 1 and the outer ring 2, a second noise reduction component is provided on one side of the flange 1, a cavity is provided inside the outer ring 2 and the inner ring 3, and a plurality of rollers 4 are provided between the outer ring 2 and the inner ring 3;

[0028] The first noise reduction component includes an oil storage ring 5, which is located inside the inner ring 3. The interior of the outer ring 2 is provided with a second oil-absorbing cotton 8, a fixing ring 9, sound insulation cotton 10 and a buffer pad 11. The oil storage ring 5 and the second oil-absorbing cotton 8 lubricate the multiple rollers 4, and the fixing ring 9, sound insulation cotton 10 and buffer pad 11 reduce the noise of the multiple rollers 4.

[0029] Reference Figure 1-Figure 5 A plurality of through holes 7 are provided on one side of the oil storage ring 5, and the plurality of through holes 7 are arranged corresponding to the plurality of rollers 4. A first oil-absorbing cotton 6 is provided on one side of each through hole 7. The oil storage ring 5 is made of elastic material, and the second oil-absorbing cotton 8 is arranged on the side close to the plurality of rollers 4. The fixing ring 9 is fixedly installed inside the outer ring 2, and the sound insulation cotton 10 is located on the side of the fixing ring 9 away from the second oil-absorbing cotton 8. The buffer pad 11 is located between the inner wall of the outer ring 2 and the sound insulation cotton 10.

[0030] The noise generated by the roller 4 can be effectively reduced by the first noise reduction component. The specific operation method is as follows: first, the oil storage ring 5 is made of elastic material, and a certain amount of lubricating oil can be stored inside it. When the bearing is running, the lubricating oil in the oil storage ring 5 can flow to the roller 4 through a plurality of through holes 7 opened on one side. The first oil-absorbing cotton 6 arranged on one side of each through hole 7 can, on the one hand, absorb the lubricating oil in the oil storage ring 5 and control the outflow speed of the lubricating oil so that it can continuously and stably provide lubrication for the roller 4; on the other hand, the first oil-absorbing cotton 6 can filter impurities to prevent impurities from entering between the roller 4 and the raceway, affecting the lubrication effect and increasing wear. Since the second oil-absorbing cotton 8 located on the side of the outer ring 2 close to the roller 4 is in a saturated state, the lubricating oil can be evenly distributed on the surface of the roller 4, ensuring that the roller 4 is always in a good lubrication state during operation. Good lubrication can reduce the friction coefficient between the roller 4 and the raceway, thereby reducing the noise generated by friction;

[0031] The fixing ring 9 fixed inside the outer ring 2 can provide support for the sound insulation cotton 10 and the buffer pad 11. The sound insulation cotton 10 can absorb the noise sound waves generated when the roller 4 is running, and convert the sound energy into other forms of energy such as heat energy, thereby reducing the propagation of noise. The buffer pad 11 located between the inner wall of the outer ring 2 and the sound insulation cotton 10 can play a buffering role. When the roller 4 vibrates during operation, the buffer pad 11 can absorb and disperse the vibration energy, reduce the vibration transmission to the outer ring 2 and other components, and thus reduce the noise caused by vibration.

[0032] Through the synergistic effect of the oil storage ring 5 and the oil-absorbing cotton, continuous and stable lubrication is provided to the roller 4, and the friction coefficient between the roller 4 and the raceway is reduced, thereby effectively reducing the noise generated by friction. In various working environments, especially in noise-sensitive occasions, such as precision instruments and equipment, office places, etc., it can significantly improve the working environment and reduce the interference and adverse effects of noise on personnel. The sound insulation cotton 10 and the buffer pad 11 can absorb the noise waves generated by the operation of the roller 4, and convert the sound energy into other forms of energy, further reducing the propagation of noise. By reducing noise and vibration, the first noise reduction component makes the operation of the bearing more stable, which helps to improve the operating accuracy and stability of the equipment and reduce errors and failures caused by noise and vibration.

[0033] Reference Figure 1-Figure 5 The second noise reduction component includes a sound insulation cover 12, which is located on one side of the flange 1. A mounting groove 13 is provided on one side of the flange 1. Two fixing strips 14 are provided on one side of the mounting groove 13. Two mounting strips 15 are provided on the side of the sound insulation cover 12 close to the outer ring 2. The two mounting strips 15 are interference fit with the mounting groove 13. A sound insulation pad 16 is provided on one side of the flange 1, and the sound insulation pad 16 is made of elastic material.

[0034] The sound insulation cover 12 of the second noise reduction component is located on one side of the flange 1, which can effectively prevent the noise generated during the operation of the bearing from propagating to the outside. It forms a physical barrier to limit the noise to a certain range and reduce the impact of the noise on the surrounding environment. During installation, it is necessary to stagger the two mounting bars 15 and the two fixing bars 14, insert the two mounting bars 15 into the interior of the mounting groove 13, and then rotate a certain angle to clamp the sound insulation cover 12 at the bottom of the two fixing bars 14, so as to facilitate quick installation.

[0035] Working principle: First, the oil storage ring 5 is made of elastic material, and a certain amount of lubricating oil can be stored inside it. When the bearing is running, the lubricating oil in the oil storage ring 5 can flow to the roller 4 through a plurality of through holes 7 opened on one side. The first oil-absorbing cotton 6 arranged on one side of each through hole 7 can, on the one hand, absorb the lubricating oil in the oil storage ring 5 and control the outflow speed of the lubricating oil, so that it can continuously and stably provide lubrication for the roller 4; on the other hand, the first oil-absorbing cotton 6 can filter impurities to prevent impurities from entering between the roller 4 and the raceway, affecting the lubrication effect and increasing wear. Since the second oil-absorbing cotton 8 located on the side of the outer ring 2 close to the roller 4 is in a saturated state, the lubricating oil can be evenly distributed on the surface of the roller 4, ensuring that the roller 4 is always in a good lubrication state during operation. Good lubrication can reduce the friction coefficient between the roller 4 and the raceway, thereby reducing the noise generated by friction;

[0036] The fixing ring 9 fixed inside the outer ring 2 can provide support for the sound insulation cotton 10 and the buffer pad 11. The sound insulation cotton 10 can absorb the noise and sound waves generated by the operation of the roller 4 and convert the sound energy into other forms of energy such as heat energy, thereby reducing the propagation of noise. The buffer pad 11 located between the inner wall of the outer ring 2 and the sound insulation cotton 10 can play a buffering role. When the roller 4 vibrates during operation, the buffer pad 11 can absorb and disperse the vibration energy, reduce the vibration transmission to the outer ring 2 and other components, and thus reduce the noise caused by vibration.

[0037] The soundproof cover 12 of the second noise reduction component is located on one side of the flange 1, which can effectively prevent the noise generated during the operation of the bearing from propagating to the outside. It forms a physical barrier, limits the noise to a certain range, and reduces the impact of the noise on the surrounding environment.

[0038] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A noise-reducing flange bearing, comprising a flange (1), an outer ring (2) and an inner ring (3), characterized in that: A first noise reduction component is provided inside the flange (1) and the outer ring (2), a second noise reduction component is provided on one side of the flange (1), a cavity is provided inside the outer ring (2) and the inner ring (3), and a plurality of rollers (4) are provided between the outer ring (2) and the inner ring (3); The first noise reduction component includes an oil storage ring (5), the oil storage ring (5) is located inside the inner ring (3), and the outer ring (2) is provided with a second oil-absorbing cotton (8), a fixed ring (9), sound insulation cotton (10) and a buffer pad (11). The oil storage ring (5) and the second oil-absorbing cotton (8) lubricate the multiple rollers (4), and the fixed ring (9), the sound insulation cotton (10) and the buffer pad (11) reduce the noise of the multiple rollers (4).

2. The noise reduction flange bearing according to claim 1, characterized in that: A plurality of through holes (7) are provided on one side of the oil storage ring (5), and the plurality of through holes (7) are arranged corresponding to the plurality of rollers (4). A first oil-absorbing cotton (6) is provided on one side of each through hole (7), and the oil storage ring (5) is made of elastic material.

3. The noise reduction flange bearing according to claim 1, characterized in that: The second oil-absorbing cotton (8) is arranged on a side close to the plurality of rollers (4), and the fixing ring (9) is fixedly installed inside the outer ring (2).

4. The noise reduction flange bearing according to claim 1, characterized in that: The sound insulation cotton (10) is located on a side of the fixing ring (9) away from the second oil-absorbing cotton (8), and the buffer pad (11) is located between the inner wall of the outer ring (2) and the sound insulation cotton (10).

5. The noise reduction flange bearing according to claim 1, characterized in that: The second noise reduction component comprises a soundproof cover (12), and the soundproof cover (12) is located on one side of the flange (1).

6. The noise reduction flange bearing according to claim 1, characterized in that: A mounting groove (13) is provided on one side of the flange (1), and two fixing bars (14) are provided on one side of the mounting groove (13).

7. The noise reduction flange bearing according to claim 5, characterized in that: Two mounting strips (15) are provided on one side of the soundproof cover (12) close to the outer ring (2), and the two mounting strips (15) are in interference fit with the mounting groove (13).

8. The noise reduction flange bearing according to claim 1, characterized in that: A sound insulation pad (16) is provided on one side of the flange (1), and the sound insulation pad (16) is made of elastic material.

Images