Anti-deviation mechanism for boiler grate segment

By adjusting the grate position through pushing and fixing components, the offset problem caused by grate wear is solved, the fuel distribution and combustion efficiency are improved, and the safety of the boiler is guaranteed.

CN223399785UActive Publication Date: 2025-09-30CECEP (XIANGSHAN) ENVIRONMENTAL PROTECTION ENERGY CO LTD
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Patent Information

Application Number
CN202422632306.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-30
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

When boiler grate plates are subjected to high temperature and mechanical vibration for a long time, wear between adjacent plates causes position displacement, affecting fuel distribution and combustion efficiency, and may even cause structural damage.

Method used

The push assembly and the fixing assembly are used to adjust and fix the position of the grate slices through the cooperation of the push block and the fixing rod, reduce the spacing and prevent deviation.

Benefits of technology

It effectively reduces the deviation of grate slices, improves the uniformity of fuel distribution and combustion efficiency, prevents structural damage and ensures the safe operation of the boiler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of boiler grates, in particular to a boiler grate segment anti-deviation mechanism which comprises a mounting plate arranged on a chain, a pushing assembly is arranged on the mounting plate, and the pushing assembly is used for pushing grate segments on the edge to move towards the middle. The pushing assembly comprises a pushing block connected to the mounting plate in a sliding mode and a pushing face arranged on the pushing block, a mounting groove is formed in the mounting plate, the pushing block is connected into the mounting groove in a sliding mode, the pushing face abuts against the inner wall of the mounting groove, a fixing assembly is arranged on the mounting plate, and the fixing assembly is used for fixing the position of the adjusted pushing block. The fire grate has the effect of reducing the deviation of the fire grate segments.
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Description

Technical Field

[0001] The present application relates to the technical field of boiler grates, and in particular to a boiler grate plate anti-deviating mechanism. Background Art

[0002] Boiler grates are essential components in boilers, supporting fuel and facilitating the combustion process. They typically consist of a series of strips or plates made of heat-resistant metal. These structures are arranged in a specific pattern to form a flat or slightly inclined surface upon which the fuel is placed for combustion. Grate designs can be either fixed or movable. Movable grates can rotate the fuel through movement, helping to improve combustion efficiency and reduce ash formation.

[0003] For example, a modular grate fixed end structure with publication number CN215723246U includes a bracket, a plurality of reciprocating grates are arranged in the bracket, two slides are arranged in the bracket, two first springs are fixedly connected to the opposite sides of the two slides, and the first springs are fixed to the bracket, a rack is fixedly connected to the opposite sides of the two slides, two rotating holes are provided on the outer wall of one side of the bracket, a rotating shaft is rotatably connected in each of the two rotating holes, one end of the rotating shaft is keyed to a gear, and the gear is meshed with the rack, and a fixing mechanism is provided on the outer side of the two rotating shafts for fixing the rotating shaft. Through the use of the slide and the first spring, after the furnace is stopped, the fixing mechanism no longer fixes the rotating shaft. At this time, the slide will be pulled to move under the action of the first spring, so that the slide is separated from the reciprocating grate, and foreign matter at the fixed end can be cleaned.

[0004] In the above-mentioned related technologies, since the grate plates are subjected to the influence of high temperature, mechanical vibration and other factors for a long time, wear will occur between two adjacent grate plates. When the spacing becomes larger, the grate plates will be offset. This offset will not only affect the uniform distribution of fuel and combustion efficiency, but may also cause damage to the grate structure and affect the safe operation of the boiler. Utility Model Content

[0005] In order to reduce the cost of the grate plate, the present application provides a boiler grate plate anti-deviation mechanism.

[0006] The present application provides a boiler grate plate anti-deviating mechanism adopting the following technical solutions:

[0007] A boiler grate anti-deviation mechanism includes a mounting plate arranged on a chain, a pushing assembly is arranged on the mounting plate, the pushing assembly is used to push the grate at the edge to move toward the middle, the pushing assembly includes a pushing block slidably connected to the mounting plate and a pushing surface arranged on the pushing block, a mounting groove is opened on the mounting plate, the pushing block is slidably connected in the mounting groove, and the pushing surface abuts against the inner wall of the mounting groove, and a fixing assembly is arranged on the mounting plate, and the fixing assembly is used to fix the position of the pushing block after adjustment.

[0008] Optionally, the fixing assembly includes a fixing plate slidably connected to the mounting block and a fixing rod fixed to the fixing plate. A plurality of fixing grooves are provided on the side of the pushing block away from the pushing surface, and a plurality of fixing grooves are provided along the length direction of the pushing block.

[0009] Optionally, a fixing spring is provided on the mounting plate, one end of the fixing spring is fixed to the mounting plate, and the other end is fixed to the fixing plate, and the fixing spring is used to push the fixing rod to move into the fixing slot.

[0010] Optionally, a control component is provided on the frame, which is used to control the fixed plate to move in a direction away from the pushing block; the control component includes a control screw rotatably connected to the frame, a control plate rotatably connected to the control screw, and a control block fixed on the control plate, and the control screw is threadedly connected to the frame.

[0011] The optional control block includes a mounting part and a control part. The mounting part is fixed on the control plate. The control part is slidably connected to the mounting part, and the control rubber is also fixed on the control part. A return spring is provided on the mounting part. One end of the return spring is fixed on the mounting part and the other end is fixed on the control part. The return spring is used to pull the control part to move away from the fixed plate.

[0012] Optionally, a control rubber is provided on the control block, the control rubber is arranged obliquely, and the control rubber is used to abut against the fixing plate.

[0013] Optionally, an adjustment component is provided on the mounting portion, and the adjustment component is used to adjust the position of the control portion. The adjustment component includes an adjustment plate rotatably and slidingly connected to the mounting portion and an adjustment screw rotatably connected to the adjustment plate.

[0014] Optionally, an adjusting rod is threadedly connected to the adjusting screw, and the adjusting rod is slidably connected to the frame.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] 1. The push block slides along the opening direction of the installation slot. Under the action of the push surface, it pushes the grate pieces on the installation shaft to move, and then reduces the distance between the grate pieces, thereby reducing the offset of the grate pieces;

[0017] 2. The fixing assembly is used to fix the position of the push block after adjustment, thereby preventing the grate from moving on the installation shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0019] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0020] Figure 3 It is a schematic diagram of the pushing assembly and mounting plate structure of an embodiment of the present application.

[0021] Figure 4 It is a schematic diagram of the control component structure of an embodiment of the present application.

[0022] Figure numerals: 1. Mounting plate; 11. Grate plate; 12. Mounting groove; 13. Fixing groove; 14. Control rubber; 15. Return spring; 2. Pushing assembly; 21. Pushing block; 22. Pushing surface; 3. Fixing assembly; 31. Fixing plate; 32. Fixing rod; 33. Fixing spring; 4. Control assembly; 41. Control screw; 42. Control plate; 43. Control block; 431. Mounting part; 432. Control part; 5. Adjusting assembly; 51. Adjusting plate; 52. Adjusting screw; 53. Adjusting rod. DETAILED DESCRIPTION

[0023] The boiler grate is set on the chain, and the chain and sprocket cooperate. At the same time, a plurality of mounting shafts are set on the chain. The grate is passed through the mounting shafts. The chain is driven to rotate by the rotation of the sprocket, and then the grate can be rotated.

[0024] The following is combined with Figure 1-4 This application is described in further detail.

[0025] The embodiment of the present application discloses a boiler grate anti-deviating mechanism. Figure 1 A boiler grate anti-deviation mechanism includes a mounting plate 1 arranged on a chain, a mounting shaft is fixed on the mounting plate 1, and a grate plate 11 is slidably connected to the mounting shaft, and a pushing component 2 is provided on the mounting plate 1. The pushing component 2 is used to push the grate plates 11 at the edge to move toward the middle, so that the position of the grate plates 11 with a larger spacing can be adjusted, the gap between the grate plates 11 can be reduced, and then the deviation of the grate plates 11 can be reduced.

[0026] The pushing assembly 2 includes a pushing block 21 slidably connected to the mounting plate 1 and a pushing surface 22 arranged on the pushing block 21. At the same time, a mounting groove 12 is opened on the mounting plate 1. The pushing block 21 is slidably connected in the mounting groove 12, and the pushing surface 22 abuts against the inner wall of the mounting groove 12. When the pushing block 21 slides along the opening direction of the mounting groove 12, under the action of the pushing surface 22, the grate piece 11 on the mounting shaft will be pushed to move, and then the spacing between the grate pieces 11 will be reduced, thereby reducing the offset of the grate pieces 11.

[0027] The fixing assembly 3 is provided on the mounting plate 1, and the fixing assembly 3 is used to fix the position of the pushing block 21 after adjustment, and then the grate plate 11 can be prevented from moving on the mounting shaft; the fixing assembly 3 includes a fixing plate 31 slidably connected to the mounting block and a fixing rod 32 fixed on the fixing plate 31. A plurality of fixing grooves 13 are opened on the side of the pushing block 21 away from the pushing surface 22, and a plurality of fixing grooves 13 are provided along the length direction of the pushing block 21. At the same time, a fixing spring 33 is provided on the mounting plate 1, and one end of the fixing spring 33 is fixed on the mounting plate 1, and the other end is fixed on the fixing plate 31. The fixing spring 33 is used to push the fixing rod 32 to move into the fixing groove 13, so that the position of the pushing block 21 can be fixed. When the fixing block is in the fixing groove 13 at different positions, the pushing block 21 is in different positions, and then when the pushing block 21 is adjusted to different gaps, the fixing assembly 3 can still fix the position of the pushing block 21.

[0028] A control assembly 4 is mounted on the frame. This assembly is used to control the movement of the fixing plate 31 away from the push block 21, thereby disengaging the fixing rod 32 from the fixing slot 13. This facilitates the sliding of the pushing block 21 along the length of the mounting slot 12, thereby facilitating adjustment of the position of the grate 11. Because the control assembly 4 is fixed to the frame, when the grates rotate, the mounting plate 1 on any grate corresponds to the control assembly 4, allowing the control assembly 4 to adjust the position of the pushing block 21 and the fixing rod 32, thereby enhancing convenience during use.

[0029] The control assembly 4 includes a control screw 41 rotatably connected to the frame, a control plate 42 rotatably connected to the control screw 41, and a control block 43 fixed to the control plate 42. The control screw 41 is threadedly connected to the frame. By rotating the control screw 41, the control plate 42 and the control block 43 can be driven to move away from or closer to the push block 21. In this embodiment, the moving direction of the control plate 42 is parallel to the moving direction of the push block 21.

[0030] When the control assembly 4 and the pushing assembly 2 correspond to each other, the control block 43 and the gap between the fixed plate 31 and the pushing block 21 correspond to each other, and then when the control screw 41 drives the control block 43 and the control plate 42 to move, the control block 43 will first move between the fixed plate 31 and the pushing block 21, at this time the control block 43 will push the fixed plate 31 to move away from the pushing block 21, so that the fixing rod 32 disengages the fixing groove 13, the fixing spring 33 is compressed, and then continue to move, so that the control plate 42 abuts against the pushing block 21, and at this time pushes the fixed plate 31 to continue to move in the opposite direction, and the control plate 42 pushes the pushing block 21 to move, under the action of the moving surface, the grate plate 11 can be pushed to move, thereby facilitating the adjustment of the gap between the grate plates 11, so that when the grate plates 11 are worn, they can still be used after the gap adjustment is completed. In addition, since the control assembly 4 is arranged on the frame, on the one hand, multiple groups of grates can be adjusted in sequence through the control assembly 4, and on the other hand, the position of the grate plates 11 can be adjusted more conveniently.

[0031] A control rubber 14 is provided on the control block 43, and the control rubber 14 is tilted. Then, when the control block 43 moves, the tilted control rubber 14 pushes the fixing plate 31 to move away from the pushing block 21, thereby facilitating the separation of the fixing rod 32 and the fixing groove 13, and then facilitating the control plate 42 to push the pushing block 21 to move, thereby making it more convenient to use.

[0032] When the cam 432 is in the unlocking state, the cam 432 is in the unlocking state, and the cam 432 is in the unlocking state, so that the cam 432 is unlocked.

[0033] An adjustment component 5 is provided on the mounting portion 431, and the adjustment component 5 is used to adjust the position of the control portion 432. The adjustment component 5 includes an adjustment plate 51 rotatably and slidingly connected to the mounting portion 431 and an adjustment screw 52 rotatably connected to the adjustment plate 51. The adjustment screw 52 is threadedly connected to an adjustment rod 53, and the adjustment rod 53 is slidably connected to the frame. When the adjustment plate 51 extends out of the mounting portion 431, the adjustment plate 51 will push the control portion 432 to move, and then the reset spring 15 will be in a stretched state, so that when the control plate 42 and the control portion 432 move, the control rubber 14 can push the fixed plate 31 to move.

[0034] When the adjusting plate 51 is slidably connected to the mounting portion 431 and the adjusting rod 53 is slidably connected to the frame, when the control plate 42 moves, the adjusting plate 51 and the adjusting rod 53 are driven to move at the same time, and then the control rubber 14 is abutted against the fixing plate 31, and then it is convenient to push the fixing plate 31 to move. When the fixing rod 32 and the fixing groove 13 are separated, the control screw 41 is continued to be rotated, and the control screw 41 drives the control plate 42 to move, so that the control plate 42 abuts against the pushing block 21. At this time, the control plate 42 will push the pushing block 21 to move. During the movement of the pushing block 21, the grate plate 11 will be pushed to move, and finally the gap between the grate plates 11 can be adjusted. When the position adjustment of the grate piece 11 is completed, the position of the control plate 42 remains unchanged. At this time, the adjusting screw 52 rotates, which will drive the adjusting plate 51 to move into the mounting portion 431. Then, under the action of the return spring 15, the control portion 432 is driven to move in the direction away from the fixed portion. At this time, the control rubber 14 will separate from the fixed plate 31, and under the action of the fixing tube spring, the fixing rod 32 is pushed to move into the fixing groove 13 to fix the position of the push block 21. Then the grate piece 11 rotates, and the other mounting plates 1 correspond to the control components 4. The position of the push blocks 21 on the remaining mounting plates 1 can be adjusted, so that it is convenient to adjust the gap between the grate pieces 11 during use.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A boiler grate anti-deviating mechanism, comprising a mounting plate (1) arranged on a chain, characterized in that: A pushing assembly (2) is provided on the mounting plate (1), and the pushing assembly (2) is used to push the grate sheet (11) at the edge to move toward the middle. The pushing assembly (2) includes a pushing block (21) slidably connected to the mounting plate (1) and a pushing surface (22) provided on the pushing block (21). A mounting groove (12) is provided on the mounting plate (1), and the pushing block (21) is slidably connected in the mounting groove (12), and the pushing surface (22) abuts against the inner wall of the mounting groove (12). A fixing assembly (3) is provided on the mounting plate (1), and the fixing assembly (3) is used to fix the position of the pushing block (21) after adjustment.

2. The boiler grate anti-deviating mechanism according to claim 1, characterized in that: The fixing assembly (3) includes a fixing plate (31) slidably connected to the mounting block and a fixing rod (32) fixed to the fixing plate (31). A plurality of fixing grooves (13) are provided on a side of the pushing block (21) facing away from the pushing surface (22). A plurality of fixing grooves (13) are provided along the length direction of the pushing block (21).

3. The boiler grate anti-deviating mechanism according to claim 2, characterized in that: A fixing spring (33) is provided on the mounting plate (1), one end of the fixing spring (33) is fixed on the mounting plate (1), and the other end is fixed on the fixing plate (31), and the fixing spring (33) is used to push the fixing rod (32) to move into the fixing groove (13).

4. The boiler grate anti-deviating mechanism according to claim 3, characterized in that: A control assembly (4) is provided on the frame, and the control assembly (4) is used to control the fixed plate (31) to move in a direction away from the pushing block (21); the control assembly (4) includes a control screw (41) rotatably connected to the frame, a control plate (42) rotatably connected to the control screw (41), and a control block (43) fixed to the control plate (42), and the control screw (41) is threadedly connected to the frame.

5. The boiler grate anti-deviating mechanism according to claim 4, characterized in that: The control block (43) includes a mounting portion (431) and a control portion (432), wherein the mounting portion (431) is fixed on the control plate (42), the control portion (432) is slidably connected to the mounting portion (431), and the control rubber (14) is also fixed on the control portion (432). A return spring (15) is provided on the mounting portion (431), one end of the return spring (15) is fixed on the mounting portion (431), and the other end is fixed on the control portion (432), and the return spring (15) is used to pull the control portion (432) to move in a direction away from the fixed plate (31).

6. The boiler grate anti-deviating mechanism according to claim 5, characterized in that: A control rubber (14) is provided on the control block (43), the control rubber (14) is tilted, and the control rubber (14) is used to abut against the fixed plate (31).

7. The boiler grate anti-deviating mechanism according to claim 6, characterized in that: An adjustment assembly (5) is provided on the mounting portion (431), and the adjustment assembly (5) is used to adjust the position of the control portion (432). The adjustment assembly (5) includes an adjustment plate (51) rotatably and slidably connected to the mounting portion (431) and an adjustment screw (52) rotatably connected to the adjustment plate (51).

8. The boiler grate anti-deviating mechanism according to claim 7, characterized in that: An adjusting rod (53) is threadedly connected to the adjusting screw (52), and the adjusting rod (53) is slidably connected to the frame.

Citation Information

Patent Citations

  • Detachable fire grate fixing end structure of solid waste incinerator

    CN215723246U