Pneumatic overturning ladle cover structure of molten aluminum holding furnace
The pneumatic flip cover structure of the aluminum liquid holding furnace solves the problem of damage to the silicon-carbon heating rod and ceramic tube during maintenance, realizes non-destructive maintenance, and reduces equipment maintenance costs.
Patent Information
- Application Number
- CN202422851344.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing aluminum liquid holding furnace needs to remove the silicon carbon heating rods and ceramic tubes during maintenance, which causes equipment damage and increased costs.
A pneumatic flip cover structure for an aluminum liquid holding furnace is designed. The cover is flipped by a tilting cylinder to avoid directly pulling out the silicon-carbon heating rod and ceramic tube, thereby realizing in-situ maintenance of the silicon-carbon heating rod and ceramic tube.
The damage to the silicon-carbon heating rod and the ceramic tube is effectively avoided, the production cost is reduced and the production efficiency is improved.
Smart Images

Figure CN223400164U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum rod production, in particular to a pneumatic turning cover structure of an aluminum liquid insulation furnace. Background Art
[0002] In the aluminum rod production line, the holding furnace is an important equipment. It is both a container and a heating and insulation device for the aluminum liquid. The temperature of the aluminum liquid is usually controlled by the heat radiation of the electrified silicon-carbon heating rod, and then the aluminum rod of the required size is pulled out at a uniform speed through the crystallizer.
[0003] In the existing insulation furnace, the silicon-carbon heating rods and ceramic tubes are installed in the main body of the insulation furnace. Each time the furnace cavity is cleaned, the silicon-carbon heating rods and ceramic tubes need to be pulled out, and then the cover is lifted. Due to the brittle nature of the silicon-carbon heating rods and ceramics, operational damage to the silicon-carbon heating rods and ceramic tubes is inevitable during this process, resulting in unnecessary waste and increased production costs. Summary of the Invention
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a pneumatic flip cover structure for an aluminum liquid insulation furnace, which can eliminate the need to pull out the silicon-carbon heating rods and ceramic tubes during maintenance, thus avoiding unnecessary losses and effectively solving the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic flip cover structure of an aluminum liquid holding furnace, comprising an holding furnace body, an aluminum rod crystallizer and a cover assembly, wherein the cover assembly is arranged at the upper end of the holding furnace body, the aluminum rod crystallizer is arranged at the lower end of the holding furnace body, a liquid inlet is provided at the front end of the holding furnace body, the cover assembly comprises an insulation cover, a silicon-carbon heating rod and a ceramic tube are installed in the insulation cover, and the insulation cover and the holding furnace body are connected in an openable and closable manner.
[0006] As an optimal technical solution of the present invention, supports are symmetrically arranged on one side of the insulation furnace body, a rotatable shaft is arranged between the two supports, one end of the insulation bag cover is fixed on the outer side of the shaft, and a tilting cylinder is arranged on one side of the insulation furnace body, and the telescopic rod of the tilting cylinder corresponds to the flange position of the insulation bag cover.
[0007] As a preferred technical solution of the present invention, there are two tilting cylinders, which are symmetrically arranged on both sides of the insulation furnace body.
[0008] As a preferred technical solution of the present invention, the maximum flip angle of the thermal insulation cover is 70°.
[0009] As a preferred technical solution of the present invention, an observation hole is provided on one side of the insulation furnace body.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the pneumatic flip cover structure of the aluminum liquid insulation furnace is reasonably designed and ingeniously conceived. By arranging the silicon-carbon heating rod and the ceramic tube in the insulation cover, the insulation cover can be lifted up by the flipping cylinder during maintenance, so that there is no need to pull out the silicon-carbon heating rod and the ceramic tube, avoiding unnecessary damage to the silicon-carbon rod and the ceramic tube during maintenance, reducing the probability of component damage, and effectively reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the structure of the utility model;
[0012] Figure 2 Schematic diagram of the insulation bag cover being lifted up.
[0013] In the figure: 1 liquid inlet, 2 insulation furnace body, 3 aluminum rod crystallizer, 4 observation hole, 5 cover assembly, 6 insulation cover, 7 rotating shaft, 8 tilting cylinder, 9 support. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiment of the present invention to clearly and completely describe the technical solutions in the embodiment of the present invention. Obviously, the embodiment described is only a part of the embodiment of the present invention, rather than all the embodiments (for the convenience of description and understanding, the following is Figure 1 Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.
[0015] See also Figure 1-2 The utility model provides a technical solution: a pneumatic flip cover structure of an aluminum liquid holding furnace, comprising a holding furnace body 2, an aluminum rod crystallizer 3 and a cover assembly 5;
[0016] The cover assembly is arranged at the upper end of the insulation furnace body, the aluminum rod crystallizer 3 is arranged at the lower end of the insulation furnace body 2, and the front end of the insulation furnace body 2 is provided with a liquid inlet 1. The cover assembly 5 includes an insulation cover 6, and a silicon-carbon heating rod and a ceramic tube are installed in the insulation cover 6. The insulation cover 6 and the insulation furnace body 2 are connected in an openable and closable manner.
[0017] In order to facilitate the opening of the insulation bag cover 6, a support 9 is symmetrically provided on one side of the insulation furnace body 2, a rotatable shaft 7 is provided between the two supports 9, one end of the insulation bag cover 6 is fixed to the outer side of the shaft 7, and a tilting cylinder 8 is provided on one side of the insulation furnace body 2. The telescopic rod of the tilting cylinder 8 corresponds to the flange position of the insulation bag cover 6, and the input end of the tilting cylinder 8 is electrically connected to the output end of the external control switch.
[0018] In order to improve the stability of the opening process of the insulation bag cover 6, the number of the tilting cylinders 8 is two, and the two tilting cylinders 8 are symmetrically arranged on both sides of the insulation furnace body 2.
[0019] In order to facilitate the opening angle of the thermal insulation bag cover 6 to facilitate workers' operation, the maximum turning angle of the thermal insulation bag cover 6 is 70°.
[0020] In order to facilitate observation of the aluminum liquid in the holding furnace body 2 , an observation hole 4 is provided on one side of the holding furnace body 2 .
[0021] During use: the molten aluminum liquid enters the insulation furnace main body 2 from the liquid inlet 1 of the front melting furnace, the aluminum liquid reaches the required temperature through the heat radiation of the silicon-carbon heating rod, and the aluminum rod of the required size is obtained under the action of the aluminum rod crystallizer 3; when the furnace cavity of the insulation furnace main body 2 needs to be cleaned, the tilting cylinder 8 is controlled by the external control switch to work, and the telescopic rod of the tilting cylinder 8 lifts the insulation bag cover 6 and flips it to a certain angle, and the silicon-carbon heating rod and the ceramic tube are then raised, and the worker performs the cleaning operation.
[0022] The utility model arranges the silicon-carbon heating rod and the ceramic tube in the heat-insulating bag cover 6, which are turned over by the tilting cylinder 8, so that maintenance personnel can enter the furnace body to clean the residual aluminum slag and repair the internal refractory materials, thereby avoiding unnecessary damage to the silicon-carbon heating rod and the ceramic tube during maintenance and improving production efficiency.
[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pneumatic flip cover structure for an aluminum liquid holding furnace, comprising a holding furnace body (2), an aluminum rod crystallizer (3) and a cover assembly (5), wherein the cover assembly is arranged at the upper end of the holding furnace body, the aluminum rod crystallizer (3) is arranged at the lower end of the holding furnace body (2), and a liquid inlet (1) is provided at the front end of the holding furnace body (2), characterized in that: The cover assembly (5) includes a heat-insulating cover (6), a silicon-carbon heating rod and a ceramic tube are installed in the heat-insulating cover (6), and the heat-insulating cover (6) is connected to the heat-insulating furnace body (2) in an openable and closable manner.
2. The pneumatic flip cover structure of the aluminum liquid holding furnace according to claim 1, characterized in that: A support (9) is symmetrically provided on one side of the heat preservation furnace body (2), a rotatable shaft (7) is provided between the two supports (9), one end of the heat preservation bag cover (6) is fixed to the outer side of the shaft (7), and a tilting cylinder (8) is provided on one side of the heat preservation furnace body (2), and the telescopic rod of the tilting cylinder (8) corresponds to the flange position of the heat preservation bag cover (6).
3. The pneumatic flip cover structure of the aluminum liquid holding furnace according to claim 2, characterized in that: There are two tilting cylinders (8), which are symmetrically arranged on both sides of the insulation furnace body (2).
4. The pneumatic flip cover structure of the aluminum liquid holding furnace according to claim 1, characterized in that: The maximum turning angle of the heat-insulating bag cover (6) is 70°.
5. The pneumatic flip cover structure of the aluminum liquid holding furnace according to claim 1, characterized in that: An observation hole (4) is provided on one side of the heat-insulating furnace body (2).