Efficient water-cooled sleeve condenser

Abstract

The utility model relates to the technical field of condensers, and discloses an efficient water-cooled sleeve condenser which comprises a shell sleeve and a sleeve arranged in the shell sleeve, an efficient assembly is fixedly connected to the inner wall of the sleeve, and supporting frames are fixedly connected to the inner top wall and the inner bottom wall of the shell sleeve. According to the efficient water-cooled sleeve condenser, through the arrangement of the sleeve and the efficient assembly, when the efficient water-cooled sleeve condenser is used, high-temperature gas is conveyed into the sleeve, the inner corrugated copper pipe is uneven, the surface area is increased, the flowing speed of the high-temperature gas is slowed down, the inner corrugated copper pipe is made of copper, and the heat conductivity is improved; the water-cooled double-pipe condenser is simple in structure and convenient to use, the heat transfer efficiency of heat from gas to cooling water can be improved, so that high efficiency of heat exchange is achieved, the problems that high-temperature gas flows rapidly and the heat exchange speed is reduced due to the fact that the inner wall of an existing double-pipe is smooth and the contact area is relatively small are avoided, and the condensation and cooling efficiency of the water-cooled double-pipe condenser is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of condensers, in particular to a high-efficiency water-cooled jacketed condenser. Background Art

[0002] A water-cooled shell-and-tube condenser uses water as a cooling medium to condense high-temperature, high-pressure gaseous refrigerant. Commonly used water-cooled condensers include horizontal shell-and-tube condensers, vertical shell-and-tube condensers, and shell-and-tube condensers. Because water is generally cold in nature, the condensing temperature of a water-cooled condenser is relatively low, which is beneficial to the compressor's cooling capacity and operating economy. This type of condenser is commonly used in refrigeration systems.

[0003] In actual use, the existing high-efficiency water-cooled jacketed tube condenser has a smooth inner wall of the jacket and a relatively small contact area, which causes high-temperature gas to flow rapidly inside the jacket, making it difficult to improve the condensation effect. Utility Model Content

[0004] (1) Technical problems solved

[0005] The technical problem solved by the utility model is to provide a high-efficiency water-cooled jacketed condenser with high practicality, simple operation and relatively simple structure, which solves the problem of inconvenience in improving the condensation effect raised in the above background technology.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-efficiency water-cooled jacketed condenser, comprising a shell and a jacket disposed inside the shell, wherein the inner wall of the jacket is fixedly connected to a high-efficiency component, and the inner top wall and inner bottom wall of the shell are fixedly connected to a support frame, wherein the top surface of one of the support frames and the bottom surface of the other support frame are welded to a plurality of support blocks, and both sides of the support blocks are fixedly connected to a buffer assembly;

[0008] The high-efficiency component includes a heat-conducting silicone rubber fixedly connected to the inner wall of the sleeve, and an inner corrugated copper tube is fixedly connected to one side of the heat-conducting silicone rubber;

[0009] The buffer assembly includes a plurality of buffer springs fixedly connected to both sides of the support block, and one end of the buffer spring is fixedly connected to a rubber clamping plate.

[0010] As a further solution of the present invention, mounting plates are welded on both sides of the bottom surface of the shell, and mounting holes are opened on the surface of the mounting plates. The mounting plates are convenient for fixing the water-cooled shell and tube condenser.

[0011] As a further solution of the present invention, flanges are welded at both ends of the shell, connecting holes are opened on the surface of the flanges, and shell covers are connected to the interior of the connecting holes through bolt threads, so that the shell covers can maintain the airtightness of the shell.

[0012] As a further solution of the present invention, the surface of the shell cover is provided with through holes, which are matched with the air inlet and outlet holes of the sleeve, so that the sleeve is convenient for high-temperature gas to pass through.

[0013] As a further solution of the present invention, a water inlet is fixedly connected to the top surface of the shell, and an assembly hole is opened at the top of the water inlet. The water inlet facilitates the injection of cooling water into the interior of the shell.

[0014] As a further solution of the present invention, a drain outlet is fixedly connected to the middle of the bottom surface of the shell, and a fixed hole is opened at one end of the drain outlet to facilitate the discharge of cooling water.

[0015] As a further solution of the present invention, limiting plates are welded to both ends of the top surface of one of the support frames and both ends of the bottom surface of the other support frame, so that the support frames can facilitate supporting the coil.

[0016] As a further solution of the present invention, two limiting holes are provided on the surface of the limiting plate, and limiting bolts are passed through the inside of the limiting holes. The limiting bolts facilitate fixing the support frame and the shell.

[0017] (3) Beneficial effects

[0018] The utility model provides a high-efficiency water-cooled jacketed condenser, which has the following beneficial effects:

[0019] 1. The high-efficiency water-cooled jacketed tube condenser is provided with a jacketed tube and high-efficiency components. When in use, high-temperature gas is transported into the jacketed tube. The unevenness of the inner corrugated copper tube increases the surface area and slows down the flow rate of the high-temperature gas. The inner corrugated copper tube is made of copper, which increases thermal conductivity. In addition, the thermal conductive silicone has good thermal conductivity, which helps to improve the efficiency of heat transfer from gas to cooling water, thereby achieving high efficiency of heat exchange. This avoids the problem that the inner wall of the existing jacketed tube is smooth and the contact area is relatively small, which causes the high-temperature gas to flow quickly and reduces the heat exchange rate, thereby improving the condensation and cooling efficiency of the water-cooled jacketed tube condenser.

[0020] 2. This high-efficiency water-cooled sleeve condenser is equipped with a support frame, a support block and a buffer assembly. When in use, the support block on the support frame is clamped on the sleeve. The buffer spring is elastic and the rubber clamping plate clamps the sleeve, thereby supporting the sleeve and avoiding deformation or bending of the sleeve due to fluid pressure, temperature changes or other external forces during operation, thereby improving the service life of the sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall split structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the coil structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the high-efficiency component structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the buffer component of the utility model.

[0026] In the figure: 1. Shell; 2. Casing; 3. High-efficiency component; 301. Thermal conductive silicone; 302. Inner corrugated copper tube; 4. Support frame; 5. Support block; 6. Buffer assembly; 601. Buffer spring; 602. Rubber clamping plate; 7. Mounting plate; 8. Flange; 9. Bolt; 10. Shell cover; 11. Water inlet; 12. Drain outlet; 13. Limiting piece. DETAILED DESCRIPTION

[0027] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] See also Figures 1 to 5 The utility model provides a technical solution: a high-efficiency water-cooled jacketed condenser, comprising a shell 1 and a jacket 2 arranged inside the shell 1, the inner wall of the jacket 2 is fixedly connected to a high-efficiency component 3, the inner top wall and the inner bottom wall of the shell 1 are fixedly connected to a support frame 4, the top surface of one support frame 4 and the bottom surface of the other support frame 4 are welded with a plurality of support blocks 5, and both sides of the support block 5 are fixedly connected to a buffer component 6;

[0029] The high-efficiency component 3 includes a thermally conductive silicone rubber 301 fixedly connected to the inner wall of the sleeve 2. An inner corrugated copper tube 302 is fixedly connected to one side of the thermally conductive silicone rubber 301. Through the arrangement of the sleeve 2 and the high-efficiency component 3, when in use, high-temperature gas is transported into the sleeve 2. The unevenness of the inner corrugated copper tube 302 increases the surface area and slows down the flow rate of the high-temperature gas. The inner corrugated copper tube is made of copper, which increases thermal conductivity. In addition, the thermally conductive silicone rubber 301 has good thermal conductivity, which helps to improve the efficiency of heat transfer from the gas to the cooling water, thereby achieving high efficiency of heat exchange. This avoids the problem that the inner wall of the existing sleeve 2 is smooth and the contact area is relatively small, resulting in rapid flow of high-temperature gas and reduced heat exchange rate, thereby improving the condensation and cooling efficiency of the water-cooled sleeve condenser.

[0030] The buffer assembly 6 includes a plurality of buffer springs 601 fixedly connected to both sides of the support block 5. One end of the buffer spring 601 is fixedly connected to a rubber clamping plate 602. Through the arrangement of the support frame 4, the support block 5 and the buffer assembly 6, when in use, the support block 5 on the support frame 4 is clamped on the sleeve 2. The buffer spring 601 is elastic, and the rubber clamping plate 602 clamps the sleeve 2, thereby supporting the sleeve 2 and preventing the sleeve 2 from being deformed or bent due to fluid pressure, temperature changes or other external forces during operation, thereby improving the service life of the sleeve 2.

[0031] Mounting plates 7 are welded on both sides of the bottom surface of the shell 1. Mounting holes are opened on the surface of the mounting plates 7. The setting of the mounting plates 7 plays a role in fixing the condenser.

[0032] Flanges 8 are welded to both ends of the shell 1. Connection holes are opened on the surface of the flanges 8. The inside of the connection holes is threadedly connected to the shell cover 10 through bolts 9. The shell cover 10 is provided to maintain the airtightness of the shell 1.

[0033] The surface of the shell cover 10 is provided with through holes, which are adapted to the air inlet and outlet holes of the sleeve 2. The sleeve 2 allows high-temperature gas to pass through.

[0034] The top surface of the shell 1 is fixedly connected with a water injection port 11, and an assembly hole is opened at the top of the water injection port 11. The setting of the water injection port 11 plays a role in injecting cooling water into the interior of the shell 1;

[0035] The middle part of the bottom surface of the shell 1 is fixedly connected with a drain port 12, and a fixed hole is opened at one end of the drain port 12. The setting of the drain port 12 plays the role of discharging cooling water;

[0036] The two ends of the top surface of one support frame 4 and the two ends of the bottom surface of the other support frame 4 are welded with limit plates 13. Through the setting of the support frame 4, the sleeve 2 is supported.

[0037] The surface of the limiting piece 13 is provided with two limiting holes, and the limiting bolts are passed through the limiting holes. The setting of the limiting piece 13 plays a role in fixing the support frame 4 and the shell 1;

[0038] In the present invention, the working steps of the device are as follows:

[0039] Step 1: When in use, clamp the support block 5 on the support frame 4 on the sleeve 2. The buffer spring 601 is elastic and the rubber clamping plate 602 clamps the sleeve 2.

[0040] Step 2: When in use, high-temperature gas is transported into the sleeve 2. The unevenness of the inner corrugated copper tube 302 increases the surface area and slows down the flow rate of the high-temperature gas. At the same time, the thermal conductive silica gel 301 has good thermal conductivity, which helps to improve the efficiency of heat transfer from the gas to the cooling water.

[0041] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0042] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency water-cooled jacketed condenser, comprising a jacket (1) and a jacket (2) disposed inside the jacket (1), characterized in that: The inner wall of the sleeve (2) is fixedly connected to a high-efficiency component (3), the inner top wall and the inner bottom wall of the shell (1) are fixedly connected to a support frame (4), the top surface of one support frame (4) and the bottom surface of another support frame (4) are welded to a plurality of support blocks (5), and both sides of the support blocks (5) are fixedly connected to a buffer component (6). The high-efficiency component (3) comprises a heat-conducting silica gel (301) fixedly connected to the inner wall of the sleeve (2), and an inner corrugated copper tube (302) is fixedly connected to one side of the heat-conducting silica gel (301); The buffer assembly (6) comprises a plurality of buffer springs (601) fixedly connected to both sides of the support block (5), and one end of the buffer spring (601) is fixedly connected to a rubber clamping plate (602).

2. The high-efficiency water-cooled jacketed condenser according to claim 1, characterized in that: Mounting plates (7) are welded to both sides of the bottom surface of the shell (1), and mounting holes are provided on the surface of the mounting plates (7).

3. The high-efficiency water-cooled jacketed condenser according to claim 1, characterized in that: Flanges (8) are welded to both ends of the shell (1), and a connection hole is provided on the surface of the flange (8). The interior of the connection hole is threadedly connected to a shell cover (10) via bolts (9).

4. The high-efficiency water-cooled jacketed condenser according to claim 3, characterized in that: The surface of the shell cover (10) is provided with through holes, and the through holes are adapted to the air inlet and air outlet of the sleeve (2).

5. The high-efficiency water-cooled jacketed condenser according to claim 1, characterized in that: A water inlet (11) is fixedly connected to the top surface of the shell (1), and an assembly hole is provided at the top end of the water inlet (11).

6. The high-efficiency water-cooled jacketed condenser according to claim 1, characterized in that: A drain outlet (12) is fixedly connected to the middle of the bottom surface of the shell (1), and a fixing hole is provided at one end of the drain outlet (12).

7. The high-efficiency water-cooled jacketed condenser according to claim 1, characterized in that: Limiting plates (13) are welded to both ends of the top surface of one of the support frames (4) and both ends of the bottom surface of the other support frame (4).

8. The high-efficiency water-cooled jacketed condenser according to claim 7, characterized in that: Two limiting holes are provided on the surface of the limiting plate (13), and limiting bolts are passed through the interior of the limiting holes.

Images