Combined firework filling production line
By arranging multiple loading devices on the conveyor and using servo motors and position sensors to control them, the problem of loose structure of the combined fireworks production line was solved, compact and efficient production was achieved, and manpower requirements were reduced.
Patent Information
- Application Number
- CN202422809797.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing combined fireworks production line has a loose structure, occupies a large space, is inefficient, and requires a lot of manpower.
A combined fireworks filling production line is designed. By arranging multiple filling devices in sequence on a conveyor, the simultaneous positioning and filling of fireworks bodies can be achieved. A servo motor is used to drive the conveyor to operate precisely, and a position sensor is used to control the filling position, reducing the number of positioning times and the number of positioning mechanisms.
The compactness of the combined fireworks filling production line is achieved, space occupation is reduced, production efficiency is improved, and manpower requirements are reduced.
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Figure CN223400260U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fireworks production equipment, and in particular to a combined fireworks filling production line. Background Art
[0002] Combination fireworks are composed of multiple single-tube fireworks. Currently, combination fireworks can be produced using automated production lines. Multiple production and filling equipment need to be arranged on the fireworks production line, such as military gunpowder filling equipment, paper babar filling equipment, and inner tube filling equipment.
[0003] During production, multiple filling machines on the production line load fireworks bodies multiple times. The military saltpeter filling machine is used to load the fireworks bodies with military saltpeter, the paper bar filling machine is used to load the fireworks bodies with paper bar, and the inner tube filling machine is used to load the fireworks bodies with inner tubes. Consequently, existing production lines contain multiple filling machines, each of which independently positions and loads the fireworks bodies. The fireworks bodies are transferred between the filling machines using conveyors or manual handling. This results in a loose production line structure, resulting in large space requirements, low efficiency, and a high labor demand. Utility Model Content
[0004] The technical problem to be solved by this application is to propose a combined fireworks filling production line in response to the above-mentioned deficiencies in the existing technology.
[0005] A combined fireworks filling production line includes a frame, a conveyor, and multiple filling devices; the conveyor can run along a set conveying direction to convey fireworks bodies, and multiple filling devices are arranged in sequence at different positions along the conveying direction of the conveyor. The multiple filling devices can simultaneously fill fireworks bodies at different positions on the conveyor.
[0006] Optionally, the conveyor is provided with a plurality of positioning members evenly spaced along its conveying direction, each positioning member corresponding to a position of a firework body, and the plurality of positioning members can sequentially define the firework bodies at even intervals along the conveying direction on the conveyor; the plurality of loading devices can respectively and simultaneously achieve loading and alignment with the firework bodies at different positions on the conveyor.
[0007] Optionally, the filling mechanism on each filling device is aligned with a row of fireworks outer tubes on the fireworks body for filling; as the conveyor runs to different filling positions in sequence, the multiple filling devices fill the fireworks body row by row.
[0008] Optionally, the conveyor is driven by a servo motor; the servo motor is controlled by a control device so that the conveyor runs to different filling positions in sequence.
[0009] Optionally, the combined fireworks filling production line also has a position sensor, and the position sensor is connected to the control device via a data cable; the position sensor is used to sense the positioning parts one by one, so that the control device can control the conveyor to run to different filling positions in sequence for filling row by row based on the sensing position of the positioning parts by the position sensor.
[0010] Optionally, the conveyor is a chain mechanism, and the plurality of positioning members are evenly spaced apart and arranged on a chain of the chain mechanism; as the chain mechanism runs, corresponding positioning members push corresponding fireworks bodies to move.
[0011] Optionally, the chain mechanism includes:
[0012] The chain comprises two chains arranged in parallel with each other; the positioning member is horizontally connected to the two chains;
[0013] Multiple pairs of sprockets are arranged at multiple positions on the chain to tension the chain together; the two sprockets in each pair of sprockets are respectively engaged with the two chains for transmission;
[0014] A driving source is connected to at least one pair of sprockets in a power manner to drive the pair of sprockets to rotate synchronously.
[0015] Optionally, the frame is provided with a conveying platform for sliding and conveying the fireworks, the conveying platform extending along the conveying direction of the chain mechanism and sequentially passing through the filling positions of the plurality of filling devices;
[0016] Limiting brackets are respectively provided on both sides of the conveying platform along the conveying direction, and the limiting brackets on both sides are used to limit the lateral position of the fireworks body.
[0017] Optionally, the combined fireworks filling production line further comprises a loading and conveying device, which is arranged at the feeding end of the conveyor; the loading and conveying device is used to convey the fireworks bodies to the feeding end of the conveyor.
[0018] Optionally, the filling device includes:
[0019] Military saltpeter filling equipment, used to fill the fireworks with military saltpeter;
[0020] Inner tube filling equipment, used to fill the inner tube into the firework body;
[0021] Paper baba filling equipment is used to fill paper baba into the fireworks body.
[0022] In this application, a combined fireworks filling production line includes a frame, a conveyor, and multiple filling devices. The conveyor can operate along a predetermined conveying direction to transport fireworks bodies. Multiple filling devices are sequentially arranged at different positions along the conveyor's conveying direction. These multiple filling devices can simultaneously load fireworks bodies at different positions on the conveyor. By sequentially arranging multiple filling devices at different positions on a single conveyor, the combined fireworks filling production line becomes more compact, reducing space requirements, improving production efficiency, and reducing labor costs. Furthermore, all fireworks bodies on the conveyor can be positioned and loaded simultaneously, reducing the number of positioning operations and the number of positioning mechanisms. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural diagram of the combined fireworks filling production line in an embodiment of the present application.
[0024] Figure 2 This is another structural diagram of the combined fireworks filling production line in the embodiment of the present application.
[0025] Figure 3 It is a structural diagram of the conveyor in an embodiment of the present application.
[0026] Figure 4 It is another structural schematic diagram of the conveyor in the embodiment of the present application.
[0027] Figure 5 It is a partially enlarged view of the conveyor in the embodiment of the present application.
[0028] Figure numerals: frame 10, conveying platform 11, limiting bracket 12, conveyor 20, chain 21, sprocket 22, driving source 23, positioning part 25, multiple filling devices 30, military gunpowder filling equipment 31, inner barrel filling equipment 32, paper barb filling equipment 33, loading and conveying equipment 40. DETAILED DESCRIPTION
[0029] The following are specific embodiments of the present application and, in conjunction with the accompanying drawings, further description of the technical solutions of the present application is provided, but the present application is not limited to these embodiments. In the following description, specific details such as specific configurations and components are provided solely to assist in a comprehensive understanding of the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope of protection of the present application. In addition, for clarity and brevity, descriptions of known functions and configurations have been omitted.
[0030] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0031] Combination fireworks are composed of multiple single-tube fireworks. Production requires multiple loading processes, including military-grade saltpeter loading, paper-bagging loading, and inner-tube loading. Accordingly, multiple production and loading equipment are deployed on the production line for automated loading. The military-grade saltpeter loading equipment is used to load the fireworks with military-grade saltpeter, the paper-bagging loading equipment is used to load the fireworks with paper-bagging, and the inner-tube loading equipment is used to load the fireworks with inner-tubes. However, in existing combination fireworks production, each loading equipment independently positions and loads the fireworks. The fireworks are transferred between the loading equipment using conveying mechanisms or manual handling. This results in a loose production line structure, resulting in large space requirements, low efficiency, and a high labor requirement. To address this issue, the present application provides a combination fireworks loading production line, which will be described in detail below with reference to the accompanying drawings.
[0032] The present invention provides a combined fireworks filling production line comprising a frame, a conveyor, and multiple filling devices. The conveyor can operate along a predetermined conveying direction to transport fireworks. Multiple filling devices are sequentially arranged at different positions along the conveyor's conveying direction, enabling simultaneous loading of fireworks at different positions on the conveyor. During production, the conveyor sequentially transports fireworks. When fireworks on the conveyor reach a loading position, the multiple filling devices can simultaneously load them. Specifically, the filling devices include a military-grade saltpeter filling device, an inner tube filling device, and a paper bar filling device. The military-grade saltpeter filling device is used to load military-grade saltpeter into fireworks; the inner tube filling device is used to load inner tubes into fireworks; and the paper bar filling device is used to load paper bar into fireworks.
[0033] On the one hand, by sequentially arranging multiple loading devices at different positions on a single conveyor, the aforementioned combined fireworks loading production line is more compact, reducing space usage, improving production efficiency, and reducing manpower. On the other hand, the conveyor can simultaneously position and load all fireworks on it, reducing the number of positioning operations and the number of positioning mechanisms.
[0034] refer to Figure 1 In one embodiment of the present application, a combined fireworks filling production line includes a frame 10, a conveyor 20, and multiple filling devices 30; the conveyor 20 runs along a set conveying direction x to convey fireworks, and the multiple filling devices 30 are sequentially arranged at different positions along the conveying direction x of the conveyor 20. The multiple filling devices 30 can simultaneously fill fireworks at different positions on the conveyor 20.
[0035] Furthermore, the combined fireworks filling production line also has a feeding conveyor device 40, which is arranged at the feeding end of the conveyor 20; the feeding conveyor device 40 is used to convey the fireworks bodies to the feeding end of the conveyor 20. In a specific embodiment, the feeding conveyor device 40 is a belt conveyor mechanism, which sequentially conveys the fireworks bodies W to the feeding end of the conveyor 20. Figure 1 In the structure shown, the fireworks bodies W on the loading and conveying device 40 can be pushed one by one onto the conveyor 20 by the pushing mechanism.
[0036] Further references Figure 2 The filling equipment 30 includes military saltpeter filling equipment, inner tube filling equipment, and paper bar filling equipment; the military saltpeter filling equipment 31 is used to fill military saltpeter into the fireworks body; the inner tube filling equipment 32 is used to fill the inner tube into the fireworks body; the paper bar filling equipment 33 is used to fill the paper bar into the fireworks body. Figure 2 In the structure shown, military gunpowder filling equipment 31, paper bar filling equipment 33, inner tube filling equipment 32, and paper bar filling equipment 33 are arranged in sequence along the conveying direction x of the conveyor 20, and the fireworks body is sequentially filled with military gunpowder, filled with paper bar for the first time, filled with inner tube, and filled with paper bar for the second time.
[0037] refer to Figure 3 and Figure 4 In one embodiment of the present application, the conveyor 20 is provided with a plurality of positioning members 25 evenly spaced along its conveying direction x. Each positioning member 25 defines the position of a pyrotechnic body. The plurality of positioning members 25 can sequentially define the pyrotechnic bodies on the conveyor 20 at even intervals along the conveying direction. The plurality of loading devices 30 can simultaneously achieve loading alignment with pyrotechnic bodies at different positions on the conveyor 20.
[0038] Specifically, the positioning members 25 are rod-shaped and spaced apart on the conveyor 20. During operation, each positioning member 25 can push a corresponding pyrotechnic object. During pushing, the positioning member 25 abuts against the pyrotechnic object, thereby defining the position of the pyrotechnic object. Because the positioning members 25 are evenly spaced along the conveying direction x, the pyrotechnic objects defined by each positioning member 25 are also evenly spaced along the conveying direction x. Furthermore, multiple loading devices 30 simultaneously align with pyrotechnic objects at different positions on the conveyor 20. After each alignment, the multiple loading devices simultaneously load the pyrotechnic objects at different positions on the conveyor 20. Furthermore, because the pyrotechnic objects are evenly spaced along the conveying direction x, the multiple loading devices 30 consistently maintain simultaneous loading alignment with the pyrotechnic objects at different positions on the conveyor 20 as the conveyor 20 operates.
[0039] In one embodiment of the present application, the filling mechanism on each filling device is aligned with a row of fireworks outer tubes on the fireworks body for filling; as the conveyor 20 moves to different filling positions in sequence, the multiple filling devices 30 fill the fireworks body row by row.
[0040] Specifically, the firework body has multiple rows of firework outer tubes, and the loading equipment loads one row of firework outer tubes at a time. Each time the conveyor 20 moves forward to a loading position, each loading equipment performs a loading operation, loading a row of firework outer tubes on the firework body. In one embodiment, the firework body is provided with seven rows of firework outer tubes, and the loading equipment needs to load one firework body seven times.
[0041] In one embodiment of the present application, the conveyor 20 is driven by a servo motor; the servo motor is controlled by a control device to sequentially move the conveyor 20 to different loading positions. The servo motor enables precise control of the conveyor 20, allowing the conveyor 20 to accurately move to different loading positions.
[0042] In one embodiment of the present application, the combined fireworks loading production line further includes a position sensor connected to a control device via a data cable. The position sensor is used to sense each positioning element 25, enabling the control device to control the conveyor 20 to sequentially move to different loading positions for row-by-row loading based on the position sensor's sensed position of the positioning element 25. The position sensor can be configured as a variety of sensors as needed. In one specific embodiment, the position sensor can be a slot-type photoelectric sensor.
[0043] Specifically, a firework body has N rows of outer tubes. To complete the loading of one firework body, the loading equipment needs to perform N positioning and loading operations. When the position sensor detects a positioning member 25, the control device resets the distance to zero and uses this position as a reference to control the conveyor 20 to move to different loading positions to load each row. Each positioning member 25 corresponds to the displacement of a firework body. After each firework body is loaded, before the next firework body is loaded, the position sensor senses the position of the positioning member 25 and calibrates it. This prevents error accumulation and allows the production line to operate continuously without excessive positioning errors.
[0044] refer to Figure 3-5 In one embodiment of the present application, the conveyor 20 is a chain mechanism, and a plurality of positioning members 25 are evenly spaced and arranged on the chain of the chain mechanism; as the chain mechanism runs, the corresponding positioning members 25 push the corresponding fireworks body to move. Figure 3 and Figure 4In the structure shown, the positioning member 25 is a rod-shaped body, which is distributed on the chain of the chain mechanism. When the chain mechanism is running, the chain operation drives all the positioning members thereon to move synchronously.
[0045] The chain mechanism 20 further comprises two spaced-apart, parallel chains 21, multiple pairs of sprockets, and a drive source 23. Positioning members 25 are horizontally connected to the two chains 21, and multiple pairs of sprockets are arranged at various locations on the chains 21 to collectively tension the chains 21. The two sprockets 22 in each pair of sprockets mesh with the two chains 21, respectively. The drive source 23 is dynactuated with at least one pair of sprockets to drive the synchronous rotation of the pair. The drive source 23 is a servo motor, which precisely drives the sprockets and chains, thereby precisely controlling the displacement of the fireworks.
[0046] The frame 10 is equipped with a conveying platform 11, on which the fireworks are slidably transported. The conveying platform 11 extends along the conveying direction of the chain mechanism and sequentially passes through the loading positions of multiple loading devices. Positioning brackets 12 are located on either side of the conveying platform 11 along the conveying direction. These brackets 12 limit the lateral position of the fireworks. The conveying platform 11 supports the fireworks, allowing them to slide forward on the conveying platform 11. The positioning brackets 12 on either side of the conveying platform 11 provide lateral positioning for the fireworks, allowing them to be loaded directly into the various loading devices, with the forward and backward position of the fireworks controlled by the conveyor 20.
[0047] Therefore, in the embodiments of the present application, a combined fireworks filling production line includes a frame, a conveyor, and multiple filling devices. The conveyor can operate along a predetermined conveying direction to transport fireworks bodies, and multiple filling devices are sequentially arranged at different positions along the conveyor's conveying direction. The multiple filling devices can simultaneously load fireworks bodies at different positions on the conveyor. On the one hand, by sequentially arranging multiple filling devices at different positions on a single conveyor, the combined fireworks filling production line is more compact, reducing space usage, improving production efficiency, and reducing manpower. On the other hand, all fireworks bodies on the conveyor can be positioned and loaded simultaneously, reducing the number of positioning operations and the number of positioning mechanisms.
[0048] In the above embodiments of the present application, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "multiple" means at least two, such as two, three, etc., unless otherwise clearly defined. It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprises" and / or "includes" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.
[0050] The specific embodiments described herein are merely examples of the technical solutions of this application. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them with similar methods without departing from the scope defined by the claims of this application.
Claims
1. A combined fireworks filling production line, characterized in that: The combined fireworks filling production line includes a frame, a conveyor, and multiple filling devices; the conveyor can run along a set conveying direction to convey fireworks bodies, and multiple filling devices are arranged in sequence at different positions along the conveying direction of the conveyor. The multiple filling devices can simultaneously fill fireworks bodies at different positions on the conveyor.
2. The combined fireworks filling production line according to claim 1, characterized in that: The conveyor is provided with a plurality of positioning members evenly spaced along its conveying direction, each positioning member corresponding to a position of a firework body, and the plurality of positioning members can sequentially define the firework bodies evenly spaced along the conveying direction on the conveyor; the plurality of loading devices can respectively and simultaneously achieve loading and alignment with the firework bodies at different positions on the conveyor.
3. The combined fireworks filling production line according to claim 2, characterized in that: The filling mechanism on each filling device is aligned with a row of fireworks outer tubes on the fireworks body for filling; as the conveyor runs to different filling positions in sequence, the multiple filling devices fill the fireworks body row by row.
4. The combined fireworks filling production line according to claim 3, characterized in that: The conveyor is driven by a servo motor; the servo motor is controlled by a control device so that the conveyor runs to different filling positions in sequence.
5. The combined fireworks filling production line according to claim 4, characterized in that: The combined fireworks filling production line also has a position sensor, which is connected to the control device via a data cable; the position sensor is used to sense the positioning parts one by one, so that the control device can control the conveyor to run to different filling positions in sequence for filling row by row based on the sensing position of the positioning parts by the position sensor.
6. The combined fireworks filling production line according to any one of claims 2 to 5, characterized in that: The conveyor is a chain mechanism, and the plurality of positioning members are evenly spaced and arranged on the chain of the chain mechanism; as the chain mechanism runs, the corresponding positioning members push the corresponding fireworks bodies to move.
7. The combined fireworks filling production line according to claim 6, characterized in that: The chain mechanism comprises: The chain comprises two chains arranged in parallel with each other; the positioning member is horizontally connected to the two chains; Multiple pairs of sprockets are arranged at multiple positions on the chain to tension the chain together; the two sprockets in each pair of sprockets are respectively engaged with the two chains for transmission; A driving source is connected to at least one pair of sprockets in a power manner to drive the pair of sprockets to rotate synchronously.
8. The combined fireworks filling production line according to claim 6, characterized in that: The frame is provided with a conveying platform for sliding and conveying fireworks thereon, and the conveying platform extends along the conveying direction of the chain mechanism and sequentially passes through the filling positions of the multiple filling devices; Limiting brackets are respectively provided on both sides of the conveying platform along the conveying direction, and the limiting brackets on both sides are used to limit the lateral position of the fireworks body.
9. The combined fireworks filling production line according to claim 1, characterized in that: The combined fireworks filling production line also has a loading and conveying device, which is arranged at the feeding end of the conveyor; the loading and conveying device is used to convey the fireworks body to the feeding end of the conveyor.
10. The combined fireworks filling production line according to claim 1, characterized in that: The filling equipment includes: Military saltpeter filling equipment, used to fill the fireworks with military saltpeter; Inner tube filling equipment, used to fill the inner tube into the firework body; Paper baba filling equipment is used to fill paper baba into the fireworks body.