Photovoltaic frame straightness detection device

By adopting the design of multiple rangefinders and translation devices in the photovoltaic frame straightness detection device, the problems of low efficiency and large errors of traditional detection devices are solved, and efficient and accurate detection of profile straightness is achieved.

CN223400350UActive Publication Date: 2025-09-30ZHEJIANG BOFEI GREEN ENERGY TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423040276.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-09-30
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Traditional photovoltaic frame straightness detection devices have low measurement efficiency and large error in the results. They require multiple flipping of the profile, making the operation cumbersome and inaccurate.

Method used

A photovoltaic frame straightness detection device is designed, which adopts at least two rotationally connected detection planes. Each plane is equipped with multiple distance meters. The synchronous movement of the distance meters is achieved through a translation device and a connecting strip. The angle is adjusted in combination with an adjustment table and a drive member. The support seat is used to position the profile.

Benefits of technology

It realizes efficient and accurate detection of profile straightness, simplifies the operation process, and improves detection efficiency and reliability of results.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223400350U_ABST
    Figure CN223400350U_ABST
Patent Text Reader

Abstract

A photovoltaic frame straightness detection device comprises at least two detection planes, the adjacent detection planes are rotatably connected, and at least one detection plane is provided with at least two supporting seats used for placing section bars; each detection plane is provided with at least three range finders, and the range finders are used for detecting the distance between a profile and the range finders; the utility model discloses a photovoltaic frame straightness detection device, which is characterized in that at least three range finders are used for detecting the distance between a profile and the range finders on the same plane, and the flatness of the plane of the profile can be obtained by comparing a plurality of distance data; the flatness of at least two planes on the profile is detected, the straightness of the profile can be obtained by integrating plane information, the detection method is simple and efficient, and the obtained result has high accuracy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of straightness detection, and in particular to a photovoltaic frame straightness detection device. Background Art

[0002] Straightness, also known as straightness tolerance, refers to the total amount of variation allowed for a single actual straight line. During the profile processing, a photovoltaic frame straightness detection device is required to detect the straightness of the profile after forming in order to prevent the use of profiles that do not meet the inspection requirements.

[0003] In the traditional straightness detection structure, after the profile is clamped, the plane of the profile plate is measured by a laser rangefinder, and the data is transmitted to the computer to obtain the straightness of the profile. When one side is measured, the profile needs to be removed, flipped to the other side, and re-clamped before the other side can be measured. The steps are relatively cumbersome, resulting in low measurement efficiency. In addition, the movement of the profile will cause errors in the measurement results, and the accuracy of the measurement data cannot be guaranteed. Summary of the Invention

[0004] The purpose of this application is to provide a photovoltaic frame straightness detection device.

[0005] To achieve the above objectives, this application adopts the following technical solutions:

[0006] A photovoltaic frame straightness detection device includes at least two detection planes, adjacent detection planes are rotatably connected, at least one of the detection planes is provided with at least two support seats for placing profiles; each detection plane is provided with at least three rangefinders, which are used to detect the distance between the profile and the rangefinder.

[0007] Preferably, the rangefinder is further connected to an adjustment platform, and the adjustment platform is used to adjust the angle of the rangefinder.

[0008] Preferably, at least one of the rangefinders is connected to the detection plane via a translation device, and the translation device is used to guide the movement of the rangefinder.

[0009] Preferably, the two rangefinders mounted on the translation device corresponding to different detection planes are connected via a connecting bar, and the connecting bar is used to simultaneously move the two rangefinders located on different detection planes.

[0010] Preferably, a driving member is further connected to the connecting bar, and the driving member is used to drive the connecting bar to move.

[0011] Preferably, a pad is further connected to the rangefinder that is not connected to the detection plane through the translation device.

[0012] Preferably, a protrusion is provided on the top surface of the support seat, and the side surface of the protrusion abuts against the profile. Compared with the prior art, the beneficial effects of the present invention are:

[0013] The present application discloses a photovoltaic frame straightness detection device. By using at least three distance meters on the same plane to detect the distance from the profile to the distance meter, the flatness of the profile plane can be obtained by comparing multiple distance data; and by detecting the flatness of at least two planes on the profile and integrating the plane information, the straightness of the profile can be obtained. The detection method is simple and efficient, and the result obtained has a high accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0015] Figure 1 It is a structural diagram of the utility model and the profile;

[0016] Figure 2 It is a structural diagram of the present utility model. DETAILED DESCRIPTION

[0017] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the present invention are further explained below with reference to the accompanying drawings and through specific implementation methods.

[0018] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0019] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0020] In the description of this utility model, the terms "upper," "lower," "left," and "right," etc., regarding orientations or positions, are based on the orientations or positions shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0021] like Figures 1 to 2 As shown, the present application discloses a photovoltaic frame straightness detection device, including at least two detection planes 1, adjacent detection planes 1 are rotatably connected, and at least one detection plane 1 is provided with at least two support seats 2 for placing profiles; each detection plane 1 is provided with at least three rangefinders 3, and the rangefinder 3 is used to detect the distance between the profile and the rangefinder 3.

[0022] The rangefinder 3 is a laser rangefinder.

[0023] The present application detects the distance between the profile 9 and the rangefinder 3 using at least three rangefinders 3 on the same plane, and compares multiple distance data to obtain the flatness of the plane of the profile 9; and by detecting the flatness of at least two planes on the profile 9 and integrating the plane information, the straightness of the profile 9 can be obtained. The detection method is simple and efficient, and the result obtained has a high accuracy.

[0024] Moreover, the present application can be embedded in a profile production line. The profile passes through the present application under the drive of the conveying device, and the distance meter 3 reads the distance data between the profile and the distance meter 3 to judge the straightness of the profile, and the detection efficiency is high.

[0025] In the present application, the number of distance meters 3 on a detection plane 1 is three, and a distance meter 3 is provided at each of the two ends of the profile 9, so that the straightness of the profile can be better detected.

[0026] The rangefinder 3 is further connected to an adjustment platform 31 , which is used to adjust the angle of the rangefinder 3 .

[0027] By adjusting the platform 31, it is ensured that the laser emitted by the rangefinder 3 can directly reach the surface of the profile, thereby ensuring the reliability of the measurement data.

[0028] At least one rangefinder 3 is connected to the detection plane 1 via a translation device 4, which is used to guide the movement of the rangefinder 3. The translation device 4 is a slide rail and slider mechanism to facilitate the movement of the translation device 4.

[0029] The detection position of the distance meter 3 can be adjusted by the translation device 4 to meet the needs of straightness detection of profiles 9 of different lengths and expand the applicability of this application. In order to ensure that the detection data has high reliability, the distance meter 3 needs to be calibrated after movement.

[0030] The translation devices 4 are all slide rail and slider mechanisms, which facilitate the movement of the translation devices 4.

[0031] In the present application, the two distance meters 3 corresponding to the ends of the profile 9 are connected to the detection plane through the conveying translation device 4, so as to better meet the requirements of the straightness detection of the profiles 9 of different lengths.

[0032] Furthermore, two corresponding rangefinders 3 mounted on the translation device 4 on different detection planes 1 are connected via a connecting bar 5 , and the connecting bar 5 is used to simultaneously move the two rangefinders located on different detection planes 1 .

[0033] By connecting the rangefinders 3 located on different detection planes 1 corresponding to the same detection position through the connecting bar 5, the mobile translation device 4 can directly move all the rangefinders 3 connected to it. The synchronous movement can reduce the adjustment difficulty, simplify the adjustment process, and improve the detection efficiency.

[0034] Furthermore, a driving member 51 is connected to the connecting bar 5 , and the driving member 51 is used to drive the connecting bar 5 to move.

[0035] The drive member 51 is electrically driven to perform adjustment, making the adjustment process more convenient. When the position of the rangefinder 3 needs to be adjusted, the drive member 51 drives the connecting bar 5 and the connecting bar 5 drives the rangefinder 3 to move to the desired position.

[0036] Furthermore, the distance meter 3 that is not connected to the detection plane 1 through the translation device 4 is also connected with a pad 6. The pad 6 ensures that the detection points of the distance meter 3 on the detection plane 1 are located on the same straight line, which can better ensure the reliability of the detection result.

[0037] A protrusion 21 is provided on the top surface of the support seat 2 , and the side surface of the protrusion 21 abuts against the profile 9 .

[0038] The projections 21 play a positioning role on the profile 9 .

[0039] Note that throughout this specification, references to terms such as "one embodiment" or "another embodiment" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be incorporated in any suitable manner in any one or more embodiments or examples.

[0040] The above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are readily apparent to those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include other equivalent embodiments without departing from the spirit of the present invention. The scope of the present invention is determined by the appended claims.

Claims

1. A photovoltaic frame straightness detection device, characterized by: The invention comprises at least two detection planes (1), adjacent detection planes (1) are connected in a rotational manner, and at least one detection plane (1) is provided with at least two support seats (2) for placing profiles; each detection plane (1) is provided with at least three distance meters (3), and the distance meters (3) are used to detect the distance between the profile and the distance meter (3).

2. A photovoltaic frame straightness detection device according to claim 1, characterized in that: The rangefinder (3) is also connected to an adjustment platform (31), and the adjustment platform (31) is used to adjust the angle of the rangefinder (3).

3. The photovoltaic frame straightness detection device according to claim 2, characterized in that: At least one of the distance meters (3) is connected to the detection plane (1) via a translation device (4), and the translation device (4) is used to guide the movement of the distance meter (3).

4. The photovoltaic frame straightness detection device according to claim 3, characterized in that: The two rangefinders (3) mounted on the translation device (4) corresponding to different detection planes (1) are connected via a connecting bar (5), and the connecting bar (5) is used to simultaneously move the two rangefinders located on different detection planes (1).

5. The photovoltaic frame straightness detection device according to claim 4, characterized in that: The connecting bar (5) is also connected to a driving member (51), and the driving member (51) is used to drive the connecting bar (5) to move.

6. The photovoltaic frame straightness detection device according to claim 3, characterized in that: A pad (6) is also connected to the rangefinder (3) that is not connected to the detection plane (1) through the translation device (4).

7. The photovoltaic frame straightness detection device according to claim 1, characterized in that: A convex block (21) is provided on the top surface of the support seat (2), and the side surface of the convex block (21) abuts against the profile.