Endurance test device for encoder

By designing an encoder durability test device and using a synchronous wheel and synchronous belt system to drive the rotation of multiple encoder spindles, the problem of low efficiency of existing equipment was solved and efficient testing of multiple encoders was achieved.

CN223400596UActive Publication Date: 2025-09-30吉林省三晟传感技术有限公司
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Patent Information

Application Number
CN202422947126.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-30
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing encoder testing equipment is inefficient and cannot efficiently perform long-term rotation tests on multiple encoders.

Method used

An encoder durability test device is designed. A rotating motor is used to drive the spindles of multiple encoders through a synchronous wheel and synchronous belt system. A tensioning device and a detection instrument are combined to achieve efficient aging testing.

Benefits of technology

It realizes efficient rotation and aging testing of multiple encoders, saves the raw material cost of test fixtures and improves test efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an encoder endurance test device, which is characterized in that a workbench is fixed above a mounting bracket, a motor mounting rack is fixed below the workbench, a rotating motor is fixed below the motor mounting rack, a power output end of the rotating motor corresponds to the interior of the motor mounting rack, and a tool bracket is fixed below the workbench; the first double-layer synchronous wheel is fixed to the power output end of the rotating motor, the upper end of the second double-layer synchronous wheel is rotatably installed on the tool support, a connecting hole is vertically formed in the middle of the second double-layer synchronous wheel, and the first double-layer synchronous wheel is in driving connection with the first second double-layer synchronous wheel on the left side and the first second double-layer synchronous wheel on the right side through synchronous belts. The two adjacent sets of second double-layer synchronous wheels on the left side are in driving connection through a synchronous belt, and the two adjacent sets of second double-layer synchronous wheels on the right side are in driving connection through a synchronous belt. The testing tool has the advantages that rotation and aging testing of multiple encoders can be achieved only through one rotating motor, the raw material cost of the testing tool is saved, and the testing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of encoder testing equipment, in particular to an encoder durability testing device. Background Art

[0002] An encoder is a device that converts angle or displacement information into electrical signals for transmission and communication. The encoder's main shaft is fixed to the rotor of the object being measured, while the encoder body is fixed to the stator. Rotation of the rotor drives the encoder's main shaft. This prolonged rotation wears the encoder. To test the encoder's service life and its condition after extended operation, a rotating device is required to rotate the encoder. Existing testing equipment often relies on a motor to drive a single encoder, resulting in low efficiency. Therefore, it was necessary to develop an encoder durability test device to address these issues. Utility Model Content

[0003] The purpose of the utility model is to provide an encoder durability test device to solve the problems mentioned in the background technology.

[0004] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0005] The cam is fixed on the working table, and the cam is fixed on the working table, and the cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table, and the cam is fixed on the working table. The cam is fixed on the working table

[0006] Further description of the utility model: It also includes an instrument mounting frame and a detection instrument. The instrument mounting frame is fixed above the workbench, and multiple groups of detection instruments are set and fixed on the instrument mounting frame.

[0007] Further description of the utility model: It also includes a tensioning device, the tensioning device includes an adjustable mounting plate, a connecting rod and a tensioning pulley, the adjustable mounting plate is fixed to the bottom of the workbench by screws, the position of the adjustable mounting plate on the workbench is adjustable, the upper end of the connecting rod is fixed on the adjustable mounting plate, the tensioning pulley is rotatably mounted on the connecting rod, the tensioning pulley is in contact with one side of the synchronous belt, and the tensioning device is provided in multiple groups and corresponds one to one with the synchronous belt.

[0008] Further description of the utility model: It also includes protective baffles, which are arranged in two groups and are fixed on the left and right sides of the workbench respectively.

[0009] Further description of the utility model: multiple groups of mounting circular grooves are provided above the workbench, and the multiple groups of mounting circular grooves correspond one-to-one to the multiple groups of second double-layer synchronous wheels, and the center of the mounting circular groove coincides with the center of the connecting hole in the vertical direction.

[0010] The beneficial effects of this utility model are as follows: the encoder to be tested is placed on a workbench, the encoder's main shaft is inserted into the connection hole of the second double-layer synchronous wheel, the encoder's main body is fixed to the workbench with screws, and the rotary motor is started. The rotary motor drives the first double-layer synchronous wheel to rotate. The first double-layer synchronous wheel drives each group of second double-layer synchronous wheels to rotate via a synchronous belt, thereby driving the main shaft of each encoder to rotate. After each encoder is operated for a specific period of time, the encoder's status is detected to determine its service life. The advantage of this design is that it can realize the rotation and aging test of multiple encoders using only one rotary motor, saving the raw material cost of test tooling and improving test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is the overall structural diagram of the utility model (looking up);

[0012] Figure 2 This is the overall structure diagram of the utility model (top view);

[0013] Figure 3 yes Figure 2 A partial enlarged view of position A in the middle;

[0014] Description of reference numerals:

[0015] 01. Mounting bracket; 02. Workbench; 021. Mounting groove; 03. Motor mounting bracket; 04. Rotating motor; 05. Tooling bracket; 06. First double-layer synchronous pulley; 07. Second double-layer synchronous pulley; 071. Connecting hole; 08. Synchronous belt; 09. Instrument mounting bracket; 10. Testing instrument; 11. Tensioning device; 111. Adjustable mounting plate; 112. Connecting pole; 113. Tensioning pulley; 12. Protective baffle. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings:

[0017] like Figures 1 to 3 As shown, an encoder durability test device includes a mounting bracket 01, a workbench 02, a motor mounting bracket 03, a rotating motor 04, a tooling bracket 05, a first double-layer synchronous wheel 06, a second double-layer synchronous wheel 07 and a synchronous belt 08. The workbench 02 is fixed above the mounting bracket 01, the motor mounting bracket 03 is fixed below the workbench 02, the rotating motor 04 is fixed below the motor mounting bracket 03 and the power output end corresponds to the inside of the motor mounting bracket 03, the tooling bracket 05 is fixed below the workbench 02, and the first double-layer synchronous wheel 06 is fixed to the power output end of the rotating motor 04. The upper end of the second double-layer synchronous wheel 07 is rotatably mounted on the tooling bracket 05, and a connecting hole 071 is vertically provided in the middle of the second double-layer synchronous wheel 07. The tooling bracket 05 and the second double-layer synchronous wheel 07 are arranged in multiple groups on the left and right sides of the rotating motor 04. The first double-layer synchronous wheel 06 is driven and connected to the first second double-layer synchronous wheel 07 on the left and the first second double-layer synchronous wheel 07 on the right through a synchronous belt 08 respectively. The two adjacent groups of second double-layer synchronous wheels 07 on the left are driven and connected by the synchronous belt 08, and the two adjacent groups of second double-layer synchronous wheels 07 on the right are driven and connected by the synchronous belt 08.

[0018] The encoder to be tested is placed on workbench 02. The encoder's main shaft is inserted into the connection hole 071 of the second double-layer synchronous wheel 07. The main body of the encoder is fixed to the workbench 02 with screws. The rotary motor 04 is started, which drives the first double-layer synchronous wheel 06 to rotate. The first double-layer synchronous wheel 06 drives each set of second double-layer synchronous wheels 07 to rotate via the synchronous belt 08, thereby driving the main shaft of each encoder to rotate. After running each encoder for a specific period of time, the encoder's status is detected to determine its service life. The advantage of this design is that it can realize the rotation and aging test of multiple encoders using only one rotary motor 04, saving the cost of raw materials for test tooling and improving test efficiency.

[0019] In this design, it also includes an instrument mounting frame 09 and a detection instrument 10. The instrument mounting frame 09 is fixed above the workbench 02, and the detection instruments 10 are arranged in multiple groups and fixed on the instrument mounting frame 09.

[0020] Each detection instrument 10 is connected to each encoder and can display the real-time angle information, speed information, etc. of the encoder.

[0021] In this design, a tensioning device 11 is also included. The tensioning device 11 includes an adjustable mounting plate 111, a connecting rod 112 and a tensioning pulley 113. The adjustable mounting plate 111 is fixed to the bottom of the workbench 02 by screws. The position of the adjustable mounting plate 111 on the workbench 02 is adjustable. The upper end of the connecting rod 112 is fixed on the adjustable mounting plate 111. The tensioning pulley 113 is rotatably mounted on the connecting rod 112. The tensioning pulley 113 is in contact with one side of the synchronous belt 08. The tensioning device 11 is provided in multiple groups and corresponds one-to-one with the synchronous belt 08.

[0022] The position of the connecting rod 112 can be flexibly adjusted through the adjustable mounting plate 111 , thereby adjusting the pressing force of the tensioning wheel 113 on the synchronous belt 08 and adjusting the tension of the synchronous belt 08 .

[0023] In this design, it also includes a protective baffle 12, which is provided in two groups and is fixed on the left and right sides of the workbench 02 respectively.

[0024] The protective baffle 12 can prevent the operator from touching the synchronous belt 08, thereby improving the safety of the equipment.

[0025] A plurality of mounting circular grooves 021 are provided above the workbench 02 , and the plurality of mounting circular grooves 021 correspond one-to-one to the plurality of second double-layer synchronous wheels 07 , and the center of the mounting circular groove 021 coincides with the center of the connecting hole 071 in the vertical direction.

[0026] The mounting circular groove 021 enables the encoder body to be quickly positioned. After positioning, the encoder body is fixed in the mounting circular groove 021 by screws.

[0027] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An encoder durability test device, characterized in that: The cam is fixed to the upper part of the working table, and the cam is fixed to the lower part of the working table, and the cam is fixed to the lower part of the working table, and the cam is fixed to the lower part of the working table, and the cam is fixed to the lower part of the working table, and the cam is fixed to the lower part of the working table, and the cam is fixed to the lower part of the working table, and the cam is fixed to the lower part of the working table.

2. The encoder durability test device according to claim 1, characterized in that: It also includes an instrument mounting frame and a detection instrument. The instrument mounting frame is fixed above the workbench, and the detection instruments are arranged in multiple groups and fixed on the instrument mounting frame.

3. The encoder durability test device according to claim 1, characterized in that: It also includes a tensioning device, which includes an adjustable mounting plate, a connecting rod and a tensioning wheel. The adjustable mounting plate is fixed to the bottom of the workbench by screws, and the position of the adjustable mounting plate on the workbench is adjustable. The upper end of the connecting rod is fixed to the adjustable mounting plate, and the tensioning wheel is rotatably mounted on the connecting rod. The tensioning wheel contacts one side of the synchronous belt. The tensioning device is provided in multiple groups and corresponds one to one with the synchronous belt.

4. The encoder durability test device according to claim 1, characterized in that: It also includes protective baffles, which are provided in two groups and are respectively fixed on the left and right sides of the workbench.

5. The encoder durability test device according to claim 1, characterized in that: A plurality of groups of mounting circular grooves are provided above the workbench, and the plurality of groups of mounting circular grooves correspond one-to-one to the plurality of groups of the second double-layer synchronous wheels, and the center of the mounting circular grooves coincides with the center of the connecting hole in the vertical direction.