Ribbon tension detection mechanism

Abstract

The utility model relates to the technical field of detection mechanisms, in particular to a cable tie tension detection mechanism, which mainly comprises a fixed frame, a feeding module arranged above the fixed frame, a distributing module arranged on the right side of the feeding module, a detection mechanism arranged on the right side of the distributing module, and a tension detection module arranged on the right side of the detection mechanism. After ribbons are moved to the right end of a first supporting frame, an air cylinder is started, a supporting plate is driven to move, the supporting plate drives a moving plate to move, the moving plate drives a plurality of tension sensors to move, the tension sensors drive a plurality of clamping jaws to move to the two sides of the lower ends of the ribbons, the ribbons are clamped and fixed through the clamping jaws, and the air cylinder drives the clamping jaws to move downwards; the tension of the cable tie is transmitted to the tension sensor through the clamping jaw to obtain a numerical value of the tension of the cable tie, so that tension detection can be conveniently and quickly performed on a plurality of cable ties at the same time, repeated detection processes are reduced, the time of the whole detection process is greatly shortened, and the overall production efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of detection mechanisms, in particular to a cable tie tension detection mechanism. Background Art

[0002] Cable ties are a common bundling tool in industry and daily life, and are widely used to bundle various items such as wires, cables, pipes, etc. Their quality is directly related to the firmness of the bundling, the safety of use, and the durability. One step in the cable tie production process is to test the tensile strength of the cable tie. During the tensile testing process, a cable tie tensile testing mechanism is needed to measure the tensile strength data of the cable tie to control the quality of the cable tie.

[0003] However, existing cable tie tension testing mechanisms can only perform tension testing on a single cable tie in most cases. Since only one cable tie can be tested at a time, this means that on a production line, if quality control of a large number of cable ties is required, the testing process must be repeated multiple times. This not only increases the complexity of the operation, but also greatly prolongs the time of the entire testing process, thereby further reducing overall production efficiency.

[0004] Therefore, a cable tie tension detection mechanism is proposed. Utility Model Content

[0005] The purpose of the present utility model is to provide a cable tie tension detection mechanism to solve the problems raised by the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A cable tie tension detection mechanism, comprising: a fixing frame,

[0008] A feeding module is provided above the fixing frame and is used for feeding the cable ties;

[0009] A material distribution module is provided on the right side of the feeding module and is used for distributing the cable ties;

[0010] A detection mechanism is provided on the right side of the material dividing module and is used to detect and remove the cable ties. The detection mechanism includes a support frame 1 fixedly mounted on the top surface of the fixing frame;

[0011] The tension detection module is arranged on the right side of the detection mechanism and is used to detect the tension of the cable tie. The tension detection module includes a cylinder fixedly installed on the right side of the support frame.

[0012] Preferably, a vibration module is fixedly installed on the top surface of the fixing frame, one end of the vibration module is fixedly connected to the side of the feeding module, and one end of the feeding module is slidingly connected to one end of the dividing module.

[0013] Preferably, a feeding module is fixedly installed on the top surface of the fixed frame, and the left end of the feeding module is slidably connected to the right end of the dividing module. A detection and transplanting module is fixedly installed on the top surface of the supporting frame, and the left end of the detection and transplanting module is slidably connected to the right end of the feeding module.

[0014] Preferably, two detection stations are fixedly installed on the side of the support frame one, the top surface of the fixed frame is fixedly installed with a support frame two, and two detection CCDs are fixedly installed on the side of the support frame two. The two detection CCDs are arranged up and down and correspond to the two detection stations respectively.

[0015] Preferably, a sliding frame is fixedly installed on the top surface of the fixing frame, and a discharge box is provided on the front side of the fixing frame. The discharge box is located at the lower side of the front end of the sliding frame.

[0016] Preferably, a support plate is fixedly mounted on the upper end of the cylinder, and a movable plate is fixedly mounted on the top surface of the support plate by bolts.

[0017] Preferably, a plurality of tension sensors are fixedly mounted on the top surface of the movable plate, a clamping claw is fixedly mounted on the top surfaces of the plurality of tension sensors, and a counting and unloading module is provided on the right side of the support frame.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model moves the cable tie to the right end of the support frame, turns on the cylinder, drives the support plate to move, the support plate drives the moving plate to move, the moving plate drives multiple tension sensors to move, the multiple tension sensors drive multiple clamping claws to move to both sides of the lower ends of multiple cable ties, clamps and fixes multiple cable ties through multiple clamping claws, and the cylinder drives the support plate, the moving plate, the tension sensor and the clamping claw to move downward, and the cable tie transmits the tension to the tension sensor through the clamping claw to obtain the value of the tension of the cable tie, thereby conveniently and quickly performing tension detection on multiple cable ties at the same time, reducing the repeated detection process, greatly reducing the time of the entire detection process, and further improving the overall production efficiency;

[0020] The cable ties are transported to the dividing module through the feeding module, and the dividing module is driven by the vibration module to vibrate and divide the materials, and the cable ties are divided into the feeding module. The feeding module transfers the cable ties to the inspection and transfer module, and then transported to the inspection station. The cable ties are inspected by the CCD. Unqualified cable ties are transported to the unloading box through the sliding frame, so that the cable ties will not flow into the next process, thereby ensuring the quality of the cable ties flowing into the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the right side of the three-dimensional structure of the utility model;

[0023] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0024] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the tension detection module of the present utility model.

[0026] In the picture:

[0027] 1. Fixed frame; 101. Feeding module; 102. Distributing module; 103. Vibration module;

[0028] 2. Detection mechanism; 201. Feeding module; 202. Support frame 1; 203. Detection and transplanting module; 204. Detection station; 205. Support frame 2; 206. Detection CCD; 207. Slide frame; 208. Discharge box;

[0029] 3. Tension detection module; 301. Cylinder; 302. Support plate; 303. Moving plate; 304. Tension sensor; 305. Clamping jaws; 306. Counting and unloading module. DETAILED DESCRIPTION

[0030] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0032] like Figure 1-5As shown, the present application provides a cable tie tension detection mechanism, comprising: a fixed frame 1, a feeding module 101, which is arranged above the fixed frame 1 and is used for feeding cable ties, a dividing module 102, which is arranged on the right side of the feeding module 101 and is used for dividing cable ties, a detection mechanism 2, which is arranged on the right side of the dividing module 102 and is used for detecting and rejecting cable ties, the detection mechanism 2 includes a support frame 202 fixedly mounted on the top surface of the fixed frame 1, a tension detection module 3, which is arranged on the right side of the detection mechanism 2 and is used for detecting the tension of the cable tie, and the tension detection module 3 includes a cylinder 301 fixedly mounted on the right side of the support frame 202.

[0033] In this embodiment, the cable ties are inspected and removed by the inspection mechanism 2 to ensure the quality of the cable ties flowing into the next process. Subsequently, the tension of the cable ties is inspected by the tension inspection module 3, so that multiple cable ties can be inspected at the same time, and the inspection efficiency is high.

[0034] Specifically, such as Figure 1-2 As shown, a vibration module 103 is fixedly installed on the top surface of the fixing frame 1, one end of the vibration module 103 is fixedly connected to the side of the feeding module 101, and one end of the feeding module 101 is slidably connected to one end of the dividing module 102.

[0035] In this embodiment, the vibrating module 103 drives the material distribution module 102 to vibrate, and while the material distribution module 102 is vibrating, the cable tie is driven to vibrate and move at the same time, so that the cable tie moves to the right end of the material distribution module 102 and is transported to the feeding module 201.

[0036] Specifically, such as Figure 1-3 As shown, a feeding module 201 is fixedly installed on the top surface of the fixed frame 1, and the left end of the feeding module 201 is slidingly connected to the right end of the dividing module 102. A detection and transplanting module 203 is fixedly installed on the top surface of the supporting frame 1 202, and the left end of the detection and transplanting module 203 is slidingly connected to the right end of the feeding module 201.

[0037] In this embodiment, after being transported to the feeding module 201 by the material dividing module 102 , the cable ties on the feeding module 201 are then transported to the detection and transplanting module 203 , ensuring that multiple cable ties are subsequently transported.

[0038] Specifically, such as Figure 1-3 As shown, two detection stations 204 are fixedly installed on the side of support frame 1 202, support frame 2 205 is fixedly installed on the top surface of fixed frame 1, and two detection CCDs 206 are fixedly installed on the side of support frame 205. The two detection CCDs 206 are arranged up and down and correspond to the two detection stations 204 respectively.

[0039] In this embodiment, after the plurality of cable ties on the inspection and transplanting module 203 are transported to the inspection station 204, the cable ties are inspected by two inspection CCDs 206, and unqualified cable ties are subsequently removed to ensure the quality of the cable ties flowing to the next step.

[0040] Specifically, such as Figure 1-3 As shown, a sliding frame 207 is fixedly installed on the top surface of the fixed frame 1 , and a discharge box 208 is provided on the front side of the fixed frame 1 . The discharge box 208 is located at the lower side of the front end of the sliding frame 207 .

[0041] In this embodiment, the rejected cable ties are transported downwardly by the slide frame 207 to the discharge box 208 , and the unqualified cable ties are collected by the discharge box 208 to facilitate subsequent processing.

[0042] Specifically, such as Figure 4-5 As shown, a support plate 302 is fixedly mounted on the upper end of the cylinder 301 , and a movable plate 303 is fixedly mounted on the top surface of the support plate 302 by bolts.

[0043] In this embodiment, the cylinder 301 is turned on to drive the support plate 302 to move, and the support plate 302 drives the moving plate 303 to move, thereby providing power and displacement to the tension detection module 3 .

[0044] Specifically, such as Figure 4-5 As shown, a plurality of tension sensors 304 are fixedly mounted on the top surface of the movable plate 303 , a clamping claw 305 is fixedly mounted on the top surface of the plurality of tension sensors 304 , and a counting and unloading module 306 is provided on the right side of the support frame 1 202 .

[0045] In this embodiment, after the plurality of cable ties are clamped and fixed by the plurality of clamping claws 305 , the movable plate 303 , the plurality of tension sensors 304 and the plurality of clamping claws 305 are driven to move by the cylinder 301 , so that the tension of the plurality of cable ties can be tested simultaneously, which is highly efficient.

[0046] The specific scheme is as follows: the feeding module 101 conveys the cable tie to the dividing module 102, and the vibration module 103 drives the dividing module 102 to vibrate and divide the material, and divides the cable tie to the feeding module 201, and the feeding module 201 transfers the cable tie to the detection and transfer module 203, and then conveys it to the detection station 204, and detects the cable tie through the detection CCD206. Unqualified cable ties are conveyed to the discharge box 208 through the sliding frame 207, so that the cable tie will not flow into the next process, ensuring the quality of the cable tie flowing into the next process. After the cable tie moves to the right end of the support frame 202, the cylinder 301 is turned on to drive the support plate 302 to move, and the support plate 302 drives the moving plate 303 to move, and the moving plate 303 drives Multiple tension sensors 304 move, and multiple tension sensors 304 drive multiple clamps 305 to move to both sides of the lower ends of multiple cable ties, and multiple cable ties are clamped and fixed by multiple clamps 305. The cylinder 301 drives the support plate 302, the movable plate 303, the tension sensor 304 and the clamps 305 to move downward. The cable ties transmit the tension to the tension sensor 304 through the clamps 305, and the tension value of the cable ties is obtained. Then, the tension of multiple cable ties can be tested simultaneously and conveniently and quickly, reducing the repeated testing process and greatly reducing the time of the entire testing process, thereby further improving the overall production efficiency. Subsequently, the counting and unloading module 306 counts and unloads the cable ties after the tension test.

[0047] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative; within the spirit of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0048] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A cable tie tension detection mechanism, comprising: The fixing frame (1) is characterized in that: A feeding module (101) is arranged above the fixing frame (1) and is used for feeding the cable ties; A material distribution module (102), arranged on the right side of the feeding module (101), is used for distributing the cable ties; A detection mechanism (2) is arranged on the right side of the material dividing module (102) and is used to detect and remove the cable ties. The detection mechanism (2) includes a support frame (202) fixedly mounted on the top surface of the fixing frame (1); A tension detection module (3) is arranged on the right side of the detection mechanism (2) and is used to detect the tension of the cable tie. The tension detection module (3) includes a cylinder (301) fixedly mounted on the right side of the support frame (202). A support plate (302) is fixedly mounted on the upper end of the cylinder (301). A movable plate (303) is fixedly mounted on the top surface of the support plate (302) by bolts. A plurality of tension sensors (304) are fixedly mounted on the top surface of the movable plate (303). A clamping claw (305) is fixedly mounted on the top surface of the plurality of tension sensors (304). A counting and unloading module (306) is arranged on the right side of the support frame (202).

2. A cable tie tension detection mechanism according to claim 1, characterized in that: A vibration module (103) is fixedly mounted on the top surface of the fixed frame (1), one end of the vibration module (103) is fixedly connected to the side of the feeding module (101), and one end of the feeding module (101) is slidably connected to one end of the distribution module (102).

3. A cable tie tension detection mechanism according to claim 1, characterized in that: A feeding module (201) is fixedly mounted on the top surface of the fixing frame (1), and the left end of the feeding module (201) is slidably connected to the right end of the material distribution module (102). A detection and transplanting module (203) is fixedly mounted on the top surface of the supporting frame (202), and the left end of the detection and transplanting module (203) is slidably connected to the right end of the feeding module (201).

4. A cable tie tension detection mechanism according to claim 3, characterized in that: Two detection stations (204) are fixedly installed on the side of the support frame 1 (202), and the top surface of the fixed frame (1) is fixedly installed with a support frame 2 (205). Two detection CCDs (206) are fixedly installed on the side of the support frame 2 (205). The two detection CCDs (206) are arranged up and down and correspond to the two detection stations (204) respectively.

5. A cable tie tension detection mechanism according to claim 1, characterized in that: A sliding frame (207) is fixedly installed on the top surface of the fixed frame (1), and a discharge box (208) is provided on the front side of the fixed frame (1). The discharge box (208) is located at the lower side of the front end of the sliding frame (207).

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