Plug plugging test device
By designing a plug-in/plug-out test device with a clamping assembly and an arc extinguishing device, the high-risk problem of existing equipment is solved, and an automated and safe plug-in/plug-out test is achieved, avoiding the risks of leakage and fire.
Patent Information
- Application Number
- CN202422706700.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing plug-in and plug-out devices have high risks and unavoidable problems, especially in the case of high voltage and high current, which can easily cause leakage or fire.
A plug insertion and removal test device was designed, which included a clamping assembly, a guide rail, a socket fixing position and a timer. The clamping assembly moved along the guide rail through a driving device and was equipped with an arc extinguishing device to extinguish the arc. The current duration was recorded by a timer to achieve automatic insertion and removal.
It effectively avoids damage to the environment and personnel caused by leakage or fire during the test, ensuring the safety and accuracy of the test.
Smart Images

Figure CN223401032U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of plug and socket testing, and in particular to a plug insertion and removal testing device. Background Art
[0002] In daily life, there is a certain pulling force between the socket and the plug. When a poor quality plug is pulled out of the socket, leakage or damage may occur. Therefore, the quality of the plug needs to be tested during plug production to prevent poor quality plugs from causing harm to users.
[0003] Existing plug-in and plug-out equipment generally uses two devices to complete the plug-in and plug-out test, which still has high risks and unavoidable problems. Utility Model Content
[0004] In view of the above problems, the embodiments of the present application are proposed to provide a plug insertion and extraction test device that overcomes the above problems or at least partially solves the above problems.
[0005] The present application embodiment discloses a plug insertion and extraction test device, which includes: a clamping assembly, a guide rail, a socket fixing position, and a timer for recording the current duration when the plug to be tested is pulled out of the socket;
[0006] The clamping assembly includes a clamp and a driving device, wherein the clamp is slidably connected to the guide rail, and the driving device is connected to the clamp and drives the clamp to move along the guide rail;
[0007] The socket fixing position corresponds to the position of the clamp; an arc extinguishing device for assisting in extinguishing the arc is provided on a side of the socket fixing position close to the clamping assembly.
[0008] Specifically, the clamp includes a clamping head and two parallel mounting plates;
[0009] The chuck includes a left chuck and a right chuck adapted to the shape of the plug to be tested. The left chuck and the right chuck are respectively provided with bolts and nuts. The two mounting plates are respectively provided with through holes in corresponding positions. The bolts pass through the through holes and are fixed by the nuts.
[0010] Specifically, the clamping assembly also includes a connecting arm, one end of which is slidably connected to the guide rail, and the other end of the connecting arm is provided with a sliding rod; the two mounting plates are respectively provided with arc-shaped through grooves with corresponding positions, the sliding rod is arranged between the two mounting plates, and the two ends of the sliding rod are respectively slidably arranged in the arc-shaped through grooves.
[0011] Specifically, fastening devices are respectively provided at both ends of the sliding rod, and the fastening devices are detachably connected to the arc-shaped through groove.
[0012] Specifically, the fixture is further provided with an on-off switch, and the on-off switch is electrically connected to the plug to be tested via a wire.
[0013] Specifically, a support rod for supporting the on-off switch is provided between the two mounting plates.
[0014] Specifically, the fixture is further provided with a sensor for detecting the pulling force applied to the plug to be tested.
[0015] Specifically, it also includes a test cabinet provided with a test area, and the socket fixing position and the guide rail are respectively arranged in the test area.
[0016] Specifically, the test area is further provided with a smoke alarm and a fire extinguishing device, and the smoke alarm and the fire extinguishing device are both arranged above the socket fixing position.
[0017] Specifically, it also includes a main control device, which is electrically connected to the driving device, the timer and the arc extinguishing device respectively, and is connected to the sensor and the timer signal.
[0018] This application specifically includes the following advantages:
[0019] In the embodiments of the present application, in response to the highly dangerous and unavoidable problems in the prior art, the present application provides a solution for automatically plugging and unplugging a plug and provided with an arc extinguishing device, specifically: comprising a clamping assembly, a guide rail, a socket fixing position and a timer for recording the duration of the current when the plug to be tested is unplugged from the socket; the clamping assembly comprises a clamp and a driving device, the clamp is slidably connected to the guide rail, the driving device is connected to the clamp and drives the clamp to move along the guide rail; the socket fixing position corresponds to the position of the clamp; the side of the socket fixing position close to the clamping assembly is provided with an arc extinguishing device for assisting in extinguishing the arc. The duration of the current generated during the automatic plugging and unplugging of the plug driven by the clamping assembly is recorded by a timer, and the arc extinguishing device is activated to extinguish the arc, thereby achieving the technical effect of avoiding damage to the test environment and personnel caused by leakage or fire of the device during the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings required for the description of the present application. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0021] Figure 1 This is a schematic diagram of a clamping assembly of a plug insertion and extraction test device of the present application;
[0022] Figure 2 This is a schematic diagram of a test area of a plug insertion and extraction test device of the present application;
[0023] 1. Clamp; 10. Chuck; 11. Mounting plate; 12. Power on / off switch; 13. Arc-shaped slot; 14. Slide rod; 15. Support rod; 2. Guide rail; 3. Socket fixing position. DETAILED DESCRIPTION
[0024] To make the objectives, features, and advantages of this application more readily apparent, the present application is further described below in conjunction with the accompanying drawings and specific embodiments. It is apparent that the embodiments described are only a portion of the embodiments of this application, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments in this application without inventive effort are also within the scope of protection of this application.
[0025] By analyzing the existing technology, the applicant found that when a high-voltage, high-current plug is plugged in or out, arcing may occur, causing fire, which has a significant impact on the safety of nearby testers. Therefore, it is necessary to design a plug-in and plug-out testing device that can automatically perform plug-in and plug-out tests while avoiding arcing.
[0026] Reference Figure 1-Figure 2 , shows a plug insertion and extraction test device provided by the present application, the plug insertion and extraction test device comprising: a clamping assembly, a guide rail 2, a socket fixing position 3 and a timer for recording the current duration when the plug to be tested is pulled out of the socket;
[0027] The clamping assembly includes a clamp 1 and a driving device, wherein the clamp 1 is slidably connected to the guide rail 2, and the driving device is connected to the clamp 1 and drives the clamp 1 to move along the guide rail 2;
[0028] The socket fixing position 3 corresponds to the position of the clamp 1; an arc extinguishing device for assisting in extinguishing the arc is provided on a side of the socket fixing position 3 close to the clamping assembly.
[0029] In the embodiments of the present application, in response to the highly dangerous and unavoidable problems in the prior art, the present application provides a solution for automatically plugging and unplugging a plug and being provided with an arc extinguishing device, specifically: comprising a clamping assembly, a guide rail 2, a socket fixing position 3 and a timer for recording the duration of the current when the plug to be tested is unplugged from the socket; the clamping assembly comprises a clamp 1 and a driving device, the clamp 1 is slidably connected to the guide rail 2, the driving device is connected to the clamp 1 and drives the clamp 1 to move along the guide rail 2; the socket fixing position 3 corresponds to the position of the clamp 1; the side of the socket fixing position 3 close to the clamping assembly is provided with an arc extinguishing device for assisting in extinguishing the arc. The timer records the duration of the current generated during the automatic plugging and unplugging of the plug driven by the clamping assembly, and cooperates with the arc extinguishing device to extinguish the arc, thereby achieving the technical effect of avoiding damage to the test environment and personnel caused by leakage or fire of the device during the test.
[0030] Next, the plug insertion and extraction test device in this exemplary embodiment will be further described.
[0031] In one embodiment of the present application, the plug insertion and extraction test device comprises: a clamping assembly, a guide rail 2, a socket fixing position 3, and a timer for recording the current duration when the plug to be tested is pulled out of the socket;
[0032] The clamping assembly includes a clamp 1 and a driving device, wherein the clamp 1 is slidably connected to the guide rail 2, and the driving device is connected to the clamp 1 and drives the clamp 1 to move along the guide rail 2;
[0033] The socket fixing position 3 corresponds to the position of the clamp 1; an arc extinguishing device for assisting in extinguishing the arc is provided on a side of the socket fixing position 3 close to the clamping assembly.
[0034] It should be noted that the automatic plug-in and plug-out drive mechanism allows testers to remotely control the device for testing, preventing damage to the testing environment and personnel from electrical leakage or fire during plug-in and plug-out testing. The timer can record the duration of the current flow while the plug is removed from the socket. Combined with the tensile force applied to the plug, the secure connection between the plug and socket can be determined. By using the timer to record the duration of the current flow while the plug is removed from the socket and in conjunction with the arc extinguishing device, arcs can be extinguished before they occur, preventing fires caused by arcs.
[0035] The guide rail 2 of the present application adopts a bidirectional slide to avoid the pull-out force exerted on the monitoring plug due to the influence of the guide rail 2.
[0036] In one embodiment of the present application, the clamp 1 includes a clamp 10 and two parallel mounting plates 11;
[0037] The chuck 10 includes a left chuck 10 and a right chuck 10 adapted to the shape of the plug to be tested. The left chuck 10 and the right chuck 10 are respectively provided with bolts and nuts. The two mounting plates 11 are respectively provided with through holes in corresponding positions. The bolts pass through the through holes and are fixed by the nuts.
[0038] It should be noted that the shape of the clamp 1 simulates human hand grasping, the connector is replaceable, and the shape of the clamp 10 is selected according to the shape of the plug to be tested. The plug to be tested with a plastic shell uses a metal clamp 1, and the plug to be tested with a metal shell uses a non-metallic clamp 1.
[0039] In one embodiment of the present application, the clamping assembly also includes a connecting arm, one end of which is slidably connected to the guide rail 2, and the other end of the connecting arm is provided with a sliding rod; the two mounting plates 11 are respectively provided with arc-shaped through grooves 13 with corresponding positions, and the sliding rod 14 is arranged between the two mounting plates 11, and the two ends of the sliding rod 14 are respectively slidably arranged in the arc-shaped through grooves 13.
[0040] It should be noted that the angle of the clamp 1 can be changed by changing the position of the sliding rod 14 in the arc-shaped through groove 13, so that the clamping assembly of the present application can be applicable to more types of plugs.
[0041] In one embodiment of the present application, fastening devices are respectively provided at both ends of the sliding rod 14, and the fastening devices are detachably connected to the arc-shaped through groove.
[0042] It should be noted that the slide rod 14 is fixed in the arc-shaped through groove by a fastening device, so as to further prevent the clamp 1 from generating rotational displacement.
[0043] In an embodiment of the present application, the fixture 1 is further provided with an on-off switch 12 , and the on-off switch 12 is electrically connected to the plug to be tested via a wire.
[0044] It should be noted that the power to the testing device is cut off by the on-off switch 12 . When the tester places the plug to be tested into the fixture 1 , the power is cut off to further ensure the safety of the device.
[0045] In one embodiment of the present application, a support rod 15 for supporting the on-off switch 12 is provided between the two mounting plates 11 .
[0046] It should be noted that the on-off switch 12 is connected to the clamp 1 via an electric wire, and the on-off switch 12 has a certain weight, so a support rod 15 needs to be provided to support the on-off switch 12 .
[0047] In one embodiment of the present application, the clamp 1 is further provided with a sensor for detecting the tension exerted on the plug to be tested.
[0048] In one embodiment, the insertion force of the device under test is tested by using a sensor in combination with an AD sampling converter, and a driving device provides an insertion force of up to 500N, which meets the testing requirements of most connectors.
[0049] In one embodiment of the present application, a test cabinet is further included, and a test area is provided. The socket fixing position 3 and the guide rail are respectively provided in the test area.
[0050] It should be noted that the structures such as the clamping assembly guide rail 2 are all arranged in the test area, and the test area has a certain height to facilitate the operation of the test personnel.
[0051] In one embodiment of the present application, the test area is further provided with a smoke alarm and a fire extinguishing device, and the smoke alarm and the fire extinguishing device are both arranged above the socket fixing position 3.
[0052] It should be noted that the fire extinguishing device corresponds to the socket fixing position 3, which facilitates the fire extinguishing device to quickly extinguish the fire.
[0053] In one embodiment of the present application, a main control device is further included, which is electrically connected to the driving device, the timer and the arc extinguishing device respectively, and the main control device is connected to the sensor and the timer signal.
[0054] It should be noted that the main control device is set at a position far away from the test device, and the main control device is remotely controlled to realize automatic testing of the plug-in and pull-out device to ensure the safety of the tester.
[0055] Although preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they become aware of the basic inventive concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the embodiments of the present invention.
[0056] Finally, it should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or terminal device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or terminal device that includes the element.
[0057] The above is a detailed introduction to a plug insertion and extraction test device provided by the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of the present application. At the same time, for those skilled in the art, according to the idea of the present application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present application.
Claims
1. A plug insertion and extraction test device, characterized in that: The plug insertion and extraction test device comprises: a clamping assembly, a guide rail, a socket fixing position and a timer for recording the current duration when the plug to be tested is pulled out of the socket; The clamping assembly includes a clamp and a driving device, wherein the clamp is slidably connected to the guide rail, and the driving device is connected to the clamp and drives the clamp to move along the guide rail; The socket fixing position corresponds to the position of the clamp; an arc extinguishing device for assisting in extinguishing the arc is provided on a side of the socket fixing position close to the clamping assembly.
2. The plug insertion and extraction test device according to claim 1, characterized in that: The clamp includes a clamping head and two parallel mounting plates; The chuck includes a left chuck and a right chuck adapted to the shape of the plug to be tested. The left chuck and the right chuck are respectively provided with bolts and nuts. The two mounting plates are respectively provided with through holes in corresponding positions. The bolts pass through the through holes and are fixed by the nuts.
3. The plug insertion and extraction test device according to claim 2, characterized in that: The clamping assembly also includes a connecting arm, one end of which is slidably connected to the guide rail, and the other end of the connecting arm is provided with a sliding rod; the two mounting plates are respectively provided with arc-shaped through grooves corresponding in position, the sliding rod is arranged between the two mounting plates, and the two ends of the sliding rod are respectively slidably arranged in the arc-shaped through grooves.
4. The plug insertion and extraction test device according to claim 3, characterized in that: Both ends of the slide rod are respectively provided with fastening devices, and the fastening devices are detachably connected to the arc-shaped through groove.
5. The plug insertion and extraction test device according to claim 4, characterized in that: The fixture is further provided with an on-off switch, and the on-off switch is electrically connected to the plug to be tested via a wire.
6. The plug insertion and extraction test device according to claim 5, characterized in that: A support rod for supporting the on-off switch is provided between the two mounting plates.
7. The plug insertion and extraction test device according to claim 6, characterized in that: The fixture is further provided with a sensor for detecting the pulling force applied to the plug to be tested.
8. The plug insertion and extraction test device according to claim 1, characterized in that: It also includes a test cabinet with a test area, and the socket fixing position and the guide rail are respectively arranged in the test area.
9. The plug insertion and extraction test device according to claim 8, characterized in that: The test area is also provided with a smoke alarm and a fire extinguishing device, and the smoke alarm and the fire extinguishing device are both arranged above the socket fixing position.
10. The plug insertion and extraction test device according to claim 7, characterized in that: It also includes a main control device, which is electrically connected to the driving device, the timer and the arc extinguishing device respectively, and is connected to the sensor and the timer signal.