Quick wiring device convenient for lap joint of electric welding machine
By designing a welding machine wiring device made of insulating material, using the guide core and protrusion to rotate and fix the wires, combined with a ratchet self-locking structure, the problem of cumbersome welding machine wiring is solved, a fast and stable wiring process is achieved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202422720331.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The wiring process of existing electric welding machines requires the use of tools to tighten screws, which makes the wiring complicated and inefficient.
A quick wiring device that is convenient for connecting electric welding machines is designed. The upper and lower wiring shells are made of insulating materials, and a guide core and a protrusion are provided inside. By rotating the guide core, the protrusion abuts and fixes the wire core. Combined with the positioning rubber sleeve and the ratchet self-locking structure, tool-free quick wiring is achieved.
It enables quick completion of wire connection without the aid of tools, avoids damage to the wire core, improves the stability and reliability of the connection, and the components are detachable for easy maintenance.
Smart Images

Figure CN223401964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wiring devices, in particular to a quick wiring device which is convenient for connecting electric welding machines. Background Art
[0002] An electric welder is an electrically heated tool used to fuse metal materials together, creating a strong bond. It has a wide range of applications, including manufacturing metal parts, repairing metal structures, and creating decorative items. The welder's power supply box contains the necessary electrical components and protective devices, and therefore contains numerous wiring harnesses. These harnesses require connection using binding posts or terminal blocks.
[0003] Currently, when wiring, the terminal block or terminal block mainly uses screws to fasten the wire core to the conductor. As a result, when the wires are connected, it is necessary to use tools such as screwdrivers to tighten the screws, which is cumbersome in use and thus affects the efficiency of wiring. Utility Model Content
[0004] The technical problem to be solved by the present invention is to provide a quick wiring device which is convenient for connecting electric welding machines. When using the device, the core of the electric wire only needs to be inserted into the wire inlet. By rotating the guide core, the two protrusions can simultaneously abut and fix the cores of the two wires to be connected. Therefore, the wiring work can be completed quickly without the assistance of tools.
[0005] In order to solve the above technical problems, the technical solution of the utility model is achieved as follows:
[0006] A quick wiring device for facilitating connection of an electric welding machine is mainly used for connection in a power supply box of an electric welding machine. The device comprises an upper wiring housing and a lower wiring housing, wherein the upper wiring housing and the lower wiring housing are both made of insulating materials, such as hard insulating plastic, and are fixedly mounted when disassembled; a wiring cavity is defined inside the upper wiring housing and the lower wiring housing, and both ends of the wiring cavity are connected to form a wire entry port; a guide core is rotatably mounted inside the wiring cavity, and two mutually symmetrical protrusions are integrally formed on the side wall of the guide core; when a wire to be connected is inserted into the wire entry port, the guide core is rotated so that the two protrusions simultaneously abut and fix the wire cores of the two wires to be connected.
[0007] By adopting the above solution, when using the device, one only needs to insert the core of the wire into the wire inlet. By rotating the guide core, the two protrusions can simultaneously abut and fix the cores of the two wires to be connected. Therefore, the wiring work can be completed quickly without the assistance of tools.
[0008] As a preferred embodiment of a quick connection device for facilitating the connection of an electric welding machine, the surface of the protrusion is an arc surface.
[0009] In order to prevent the protrusions from damaging the wire core, the surface of the protrusion is designed to be an arc surface, which will not damage the surface of the wire core when it comes into contact with the wire core.
[0010] As a preferred embodiment of a quick wiring device that is convenient for connecting an electric welding machine, a positioning rubber sleeve is bonded and fixed in the wire entry port, and the wire core of the wire is inserted into the positioning rubber sleeve.
[0011] By adopting the above solution, in order to make the wires more stably fixed in the wire entry port, a positioning rubber sleeve is added to improve the stability and reliability of the wires after being fixed in the wire entry port.
[0012] As a preferred embodiment of a quick wiring device that is convenient for connecting electric welding machines, a handle is concentrically welded and fixed above the guide core, and a rotating head located outside the upper and lower wiring shells is bonded and fixed above the handle, wherein the rotating head is made of insulating material, such as hard insulating plastic.
[0013] By adopting the above solution, in order to facilitate the rotation of the guide core, the guide core can be driven to rotate synchronously by rotating the rotating head.
[0014] As a preferred embodiment of a quick wiring device that is convenient for connecting electric welding machines, a self-locking shell is detachably fixedly installed above the upper half of the wiring shell, and a ratchet mounted on the handle is provided inside the self-locking shell; the self-locking shell is penetrated from the outside to the inside and is fitted with a striker that abuts between two adjacent ratchet teeth of the ratchet, and a push piece is fixed on the striker, and the push piece is slidably installed on a guide rod fixed to the outside of the self-locking shell, and the guide rod is provided with a spring that pushes the push piece to move toward the location of the ratchet; wherein, a plurality of screw holes distributed in a circumferential array are provided on the edge of the self-locking shell, and the self-locking shell is fixed to the upper half of the wiring shell by installing screws in the screw holes.
[0015] The above scheme is adopted to achieve self-locking of the guide core after rotation, the ratchet rotates synchronously by rotating the rotating head in one direction. At this time, the striker is always in contact between two adjacent ratchet teeth under the elastic push of the spring, and the ratchet cannot rotate in the opposite direction. When removing the wire, the striker is pulled outward so that the striker is disengaged from the ratchet teeth, and the ratchet can be rotated in the opposite direction to achieve the removal of the wire.
[0016] As a preferred embodiment of a quick connection device for facilitating the connection of electric welding machines, two symmetrical limiting ribs are integrally formed on the side wall of the handle, and the ratchet limiting device is sleeved on the limiting ribs of the handle.
[0017] By adopting the above solution, in order to realize synchronous rotation of the ratchet following the turning handle, the limiting rib and the ratchet limiting sleeve can realize synchronous rotation of the two.
[0018] As a preferred embodiment of a quick wiring device for facilitating the connection of an electric welding machine, a pull ring is integrally formed on the end of the striker away from the ratchet, wherein the pull ring is made of an insulating material, such as hard insulating plastic.
[0019] By adopting the above solution, in order to facilitate pulling the striker, the striker can be dropped from between the ratchet teeth by pulling the pull ring, thereby facilitating the subsequent disassembly of the wire.
[0020] As a preferred embodiment of a quick wiring device that is convenient for connecting an electric welding machine, a plurality of screw holes 1 distributed in a circumferential array are provided on the edge of the self-locking shell, and the self-locking shell is fixed to the upper half wiring shell by installing screws in the screw holes 1; a plurality of countersunk holes are provided at the bottom of the wiring cavity of the lower half wiring shell, and the lower half wiring shell is fixed to the power box of the connecting electric welding machine by installing countersunk bolts in the countersunk holes; screw holes 2 are provided on the edges of the upper half wiring shell and the lower half wiring shell, and the upper half wiring shell and the lower half wiring shell are fixed by installing screws in the screw holes 2.
[0021] With the above solution, in order to facilitate subsequent maintenance, the above main components are all installed in a detachable manner. If they are damaged later, they can be replaced individually, which can effectively reduce the subsequent maintenance costs.
[0022] After adopting the above technical solution, the beneficial effects of the utility model are:
[0023] 1. When using the device, you only need to insert the wire core into the wire inlet. By rotating the guide core, the two protrusions can simultaneously abut and fix the cores of the two wires to be connected. Therefore, no tools are needed during wiring, and the wiring work can be completed quickly.
[0024] 2. In order to prevent the protrusion from damaging the wire core, the surface is designed to be an arc surface, which will not cause damage to the surface of the wire core when it contacts the wire core;
[0025] 3. In order to make the wires more stable in the wire entry, the positioning rubber sleeve is added to improve the stability and reliability of the wires after being fixed in the wire entry;
[0026] 4. In order to achieve self-locking of the guide core after rotation, the ratchet rotates synchronously by rotating the rotating head in one direction. At this time, the striker is always in contact between two adjacent ratchet teeth under the elastic push of the spring, and the ratchet cannot rotate in the opposite direction. When removing the wire, pull the striker outward to disengage it from between the ratchet teeth, and then rotate the ratchet in the opposite direction to remove the wire.
[0027] 5. In order to realize the synchronous rotation of the ratchet and the turning handle, the limiting rib and the ratchet limiting sleeve can realize the synchronous rotation of the two.
[0028] 6. In order to facilitate the pulling of the striker, by pulling the pull ring, the striker can be dropped from between the ratchet teeth, thereby facilitating the subsequent removal of the wire;
[0029] 7. In order to facilitate subsequent maintenance, the above main components are all installed in a detachable manner. If they are damaged later, they can be replaced separately, which can effectively reduce the subsequent maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0031] Figure 1 The three-dimensional structure of the utility model Figure 1 ;
[0032] Figure 2 The three-dimensional structure of the utility model Figure 2 ;
[0033] Figure 3 For display Figure 1 Three-dimensional structure inside the middle wiring cavity Figure 1 ;
[0034] Figure 4 For display Figure 1 Three-dimensional structure inside the middle wiring cavity Figure 2 ;
[0035] Figure 5 for Figure 3 The three-dimensional structure diagram of the middle guide core;
[0036] Figure 6 For display Figure 1 A three-dimensional structural diagram of the interior of the self-locking housing;
[0037] Figure 7 for Figure 6 A partial enlarged view of point A in the middle;
[0038] Figure 8 To hide Figure 6 The three-dimensional structure diagram behind the self-locking shell;
[0039] Figure 9 for Figure 2 Three-dimensional structural diagram of the middle and lower half wiring shell.
[0040] Markings in the figure: 1-upper half of the wiring housing; 2-lower half of the wiring housing; 3-wiring cavity; 4-wire entry port; 5-guide core; 6-protrusion; 7-wire; 8-positioning rubber sleeve; 9-handle; 10-rotating head; 11-self-locking shell; 12-ratchet; 13-striker; 14-push piece; 15-guide rod; 16-spring; 17-limiting rib; 18-pull ring; 19-screw hole 1; 20-countersunk hole; 21-screw hole 2. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0042] like Figures 1 to 5 As shown, a quick wiring device for connecting an electric welding machine is mainly used for connecting the power box of the electric welding machine, and comprises an upper wiring housing 1 and a lower wiring housing 2, wherein the upper wiring housing 1 and the lower wiring housing 2 are both made of insulating materials, such as hard insulating plastic, and the upper wiring housing 1 and the lower wiring housing 2 are fixedly installed when disassembled; a wiring cavity 3 is provided inside the upper wiring housing 1 and the lower wiring housing 2, and the two ends of the wiring cavity 3 are respectively connected to form a wire entry 4; a guide core 5 is rotatably installed inside the wiring cavity 3, and two mutually symmetrical protrusions 6 are integrally formed on the side wall of the guide core 5; when the wire 7 to be connected is inserted into the wire entry 4, the two protrusions 6 can be rotated to simultaneously abut and fix the cores of the two wires 7 to be connected by rotating the guide core 5. When using the device, it is only necessary to insert the core of the wire 7 into the wire inlet 4. By rotating the guide core 5, the two protrusions 6 can simultaneously abut and fix the cores of the two wires 7 to be connected. Therefore, the wiring work can be completed quickly without the assistance of tools.
[0043] like Figure 5 As shown, the surface of the protrusion 6 is an arc surface. In order to prevent the protrusion 6 from damaging the wire core 7, its surface is designed to be an arc surface, which will not damage the surface of the wire core when it contacts the wire core.
[0044] like Figures 3 and 4 As shown, a positioning rubber sleeve 8 is bonded and fixed in the wire entry 4, and the core of the wire 7 is inserted into the positioning rubber sleeve 8. In order to make the wire 7 more stably fixed in the wire entry 4, the positioning rubber sleeve 8 is added to improve the stability and reliability of the wire 7 after being fixed in the wire entry 4.
[0045] like Figure 1 、 Figure 5 、 Figure 8 As shown, a turning handle 9 is welded concentrically above the guide core 5. A rotating head 10, located outside the upper and lower wiring housing halves 1 and 2, is bonded and fixed above the turning handle 9. Rotating head 10 is made of an insulating material, such as a hard insulating plastic. To facilitate rotation of the guide core 5, rotating head 10 drives the guide core 5 to rotate synchronously.
[0046] like Figures 6 and 7 As shown, a self-locking shell 11 is detachably fixedly installed above the upper half of the wiring shell 1, and a ratchet 12 mounted on the turning handle 9 is provided inside the self-locking shell 11; the self-locking shell 11 is penetrated from the outside to the inside and is equipped with a striker 13 that abuts between two adjacent ratchet teeth of the ratchet 12, and a push piece 14 is fixed on the striker 13, and the push piece 14 is slidably installed on a guide rod 15 fixed on the outside of the self-locking shell 11, and the guide rod 15 is mounted with a spring 16 for pushing the push piece 14 to move toward the location of the ratchet; wherein, a plurality of screw holes 19 distributed in a circumferential array are provided on the edge of the self-locking shell 11, and the self-locking shell 11 is fixed to the upper half of the wiring shell 1 by installing screws in the screw holes 19. In order to achieve self-locking of the guide core 5 after rotation, the ratchet 12 rotates synchronously by rotating the rotating head 10 in one direction. At this time, the striker 13 is always in contact between two adjacent ratchet teeth under the elastic push of the spring 16, and the ratchet 12 cannot rotate reversely. When removing the wire 7, the striker 13 is pulled outward so that the striker 13 is disengaged from the ratchet teeth, and the ratchet 12 can be rotated reversely, thereby realizing the removal of the wire 7.
[0047] like Figure 5 As shown, two symmetrical limiting ribs 17 are integrally formed on the side wall of the throttle 9, and the ratchet 12 is limitedly mounted on the limiting ribs 17 of the throttle 9. In order to achieve synchronous rotation of the ratchet 12 following the throttle 9, the limiting ribs 17 and the ratchet 12 are limitedly mounted, so that the two can rotate synchronously.
[0048] like Figure 7 As shown, a pull ring 18 is integrally formed at one end of the striker 13 away from the ratchet 12, wherein the pull ring 18 is made of an insulating material, such as a hard insulating plastic. In order to facilitate pulling the striker 13, by pulling the pull ring 18, the striker 13 can be dropped from between the ratchet teeth, thereby facilitating the subsequent removal of the wire 7.
[0049] like Figure 6 、 Figure 9As shown, the edge of the self-locking housing 11 is provided with a plurality of screw holes 19 distributed in a circumferential array. The self-locking housing 11 is fixed to the upper wiring housing 1 by installing screws in the screw holes 19. The bottom of the wiring cavity 3 of the lower wiring housing 2 is provided with a plurality of countersunk holes 20. The lower wiring housing 2 is fixed to the power box of the lap welding machine by installing countersunk bolts in the countersunk holes 20. The edges of the upper wiring housing 1 and the lower wiring housing 2 are both provided with screw holes 21. The upper wiring housing 1 and the lower wiring housing 2 are fixed by installing screws in the screw holes 21. To facilitate subsequent maintenance, the above main components are all installed in a detachable manner. If they are damaged later, they can be replaced separately, which can effectively reduce the cost of subsequent maintenance.
[0050] The working principle of this utility model:
[0051] Before use, the lower half wiring housing 2 is first fixed to the power box of the lap welding machine by installing countersunk bolts in the countersunk holes 20. After the guide core 5 is placed in the lower half wiring housing 2, the half wiring housing and the lower half wiring housing 2 are fixed by installing screws in the second screw hole 21. Finally, the self-locking housing 11 is fixed to the upper half wiring housing 1 by installing screws in the first screw hole 19. The installation of the device in the power box of the welding machine is completed.
[0052] When in use, it is only necessary to insert the core of the wire 7 into the positioning rubber sleeve 8 in the wire inlet 4. Figure 3 As shown, by rotating the rotating head 10 in one direction, the guide core 5 can make the two protrusions 6 simultaneously abut and fix the cores of the two wires 7 to be connected, as shown in FIG. Figure 4 As shown, since the guide core 5 can self-lock after rotation, that is, the striker 13 is always in contact between two adjacent ratchet teeth under the elastic push of the spring 16, the ratchet 12 cannot rotate in the opposite direction at this time, so it does not need the assistance of tools when wiring, and the wiring work can be completed quickly. At this time, the two wires 7 can be energized through the guide core 5.
[0053] When the electric wire 7 is to be removed, the striker 13 is pulled outwards so that the striker 13 is disengaged from between the ratchet teeth, and the ratchet 12 is then rotated in the reverse direction, thereby achieving the removal of the electric wire 7 .
[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A quick wiring device for facilitating the connection of an electric welding machine, comprising an upper wiring housing (1) and a lower wiring housing (2), wherein the upper wiring housing (1) and the lower wiring housing (2) are fixedly mounted when disassembled; a wiring cavity (3) is provided inside the upper wiring housing (1) and the lower wiring housing (2), and both ends of the wiring cavity (3) are connected to form a wire inlet (4); Its characteristics are: A guide core (5) is rotatably mounted inside the wiring cavity (3), and two mutually symmetrical protrusions (6) are integrally formed on the side wall of the guide core (5); when the wires (7) to be connected are inserted into the wire inlet (4), the guide core (5) is rotated so that the two protrusions (6) can simultaneously abut and fix the wire cores of the two wires (7) to be connected.
2. The quick connection device for facilitating the connection of electric welding machines according to claim 1, characterized in that: The surface of the protrusion (6) is an arc surface.
3. The quick connection device for facilitating the connection of welding machines according to claim 2, characterized in that: A positioning rubber sleeve (8) is bonded and fixed in the wire inlet (4), and the wire core of the wire (7) is inserted into the positioning rubber sleeve (8).
4. The quick connection device for facilitating the connection of electric welding machines according to claim 1, characterized in that: A turning handle (9) is coaxially welded and fixed above the guide core (5), and a rotating head (10) located outside the upper half wiring housing (1) and the lower half wiring housing (2) is bonded and fixed above the turning handle (9).
5. The quick connection device for facilitating the connection of electric welding machines according to claim 4, characterized in that: A self-locking housing (11) is detachably fixedly mounted above the upper half wiring housing (1), and a ratchet (12) mounted on the turning handle (9) is provided inside the self-locking housing (11); a striker (13) is installed from the outside to the inside of the self-locking housing (11) and contacts between two adjacent ratchet teeth of the ratchet (12); a push piece (14) is fixed on the striker (13), and the push piece (14) is slidably mounted on a guide rod (15) fixed on the outside of the self-locking housing (11), and a spring (16) is mounted on the guide rod (15) to push the push piece (14) to move toward the location of the ratchet teeth.
6. The quick connection device for facilitating the connection of welding machines according to claim 5, characterized in that: Two mutually symmetrical limiting ribs (17) are integrally formed on the side wall of the turning handle (9), and the ratchet wheel (12) is limitedly mounted on the limiting ribs (17) of the turning handle (9).
7. The quick connection device for facilitating the connection of electric welding machines according to claim 6, characterized in that: A pull ring (18) is integrally formed on the end of the striker (13) away from the ratchet (12).
8. The quick connection device for facilitating the connection of electric welding machines according to claim 7, characterized in that: The edge of the self-locking housing (11) is provided with a plurality of screw holes (19) distributed in a circumferential array. The self-locking housing (11) is fixed to the upper half wiring housing (1) by installing screws in the screw holes (19).
9. The quick connection device for facilitating the connection of welding machines according to any one of claims 1 to 8, characterized in that: The device is mainly used in a power supply box of a lap welding machine; a plurality of countersunk holes (20) are provided at the bottom of a wiring cavity (3) of the lower half wiring housing (2); the lower half wiring housing (2) is fixed in the power supply box of the lap welding machine by installing countersunk bolts in the countersunk holes (20).
10. The quick connection device for facilitating the connection of electric welding machines according to claim 9, characterized in that: The edges of the upper half wiring housing (1) and the lower half wiring housing (2) are both provided with second screw holes (21), and the upper half wiring housing (1) and the lower half wiring housing (2) are fixed by installing screws in the second screw holes (21).