Data line connector device
By designing a data cable connector device including a mounting table, a welding head, a guide frame, a mold, a support frame and a clamping assembly, and utilizing torsion spring clamping and automatic welding head positioning, the problem of scalding risk during the operation of the data cable connector device is solved, and a safe and reliable welding process is achieved.
Patent Information
- Application Number
- CN202422736284.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Existing data cable connector devices operate via handheld heating elements, which pose a risk of burns. Especially when the heating device fails, the safety of the operator is difficult to guarantee.
A data cable connector device was designed, which included a mounting table, a welding head, a guide frame, a mold, a support frame and a clamping assembly. A torsion spring was used to drive the clamping plate to clamp the data cable. Combined with the positioning of the automatic welding head and the sliding design of the guide frame, the data cable was fixed during the welding process and did not directly contact the heating element.
The data line can be fixed and automatically aligned during the welding process, which reduces the chance of workers coming into contact with high-temperature components, effectively prevents burns, and improves operational safety.
Smart Images

Figure CN223402039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic manufacturing, in particular to a data line connector device. Background Art
[0002] A data cable connector device is a tool or device specifically designed for manufacturing or repairing data cable connectors. Data cable connector devices are very common in the electronics manufacturing industry, especially in the production of products such as USB cables, HDMI cables, and charging cables that require high-quality connector connections. The use of this device can significantly reduce manual operation errors, increase production speed, and ensure the consistency and reliability of each connector.
[0003] However, existing data cable connectors are typically equipped with a heating element, such as a soldering head, for heat-melting or soldering connector components. These elements are manually held in the hand, creating safety risks. If the heating element malfunctions, such as sudden overheating or loss of control, it can easily cause burns and other unexpected injuries to the worker. Therefore, a data cable connector device that prevents burns is urgently needed. Utility Model Content
[0004] In order to overcome the disadvantage that the existing data line connector device uses a handheld heating element for operation, which easily causes burns to the staff, the utility model provides a scalding-proof data line connector device.
[0005] Technical solution of the present invention: In order to solve the above technical problems, the present invention provides a data cable connector device, including a mounting table, a welding head, a guide frame, a mold, a support frame and a clamping assembly. A welding head is provided on the top of the mounting table, and a guide frame is provided on the mounting table. A mold is slidably installed on the guide frame, one end of the mold is connected to a support frame, and a clamping assembly is installed on the support frame for clamping and fixing the data cable.
[0006] Preferably, the clamping assembly includes a supporting plate, a clamping plate and a torsion spring. The supporting plate is installed on the support frame. The torsion spring is symmetrically arranged at one end of the support frame, and the clamping plate is rotatably installed on the torsion spring.
[0007] Preferably, a handle is further included, and a handle is provided in the center of one side of the mold.
[0008] Preferably, a limiting piece is further included. The limiting piece is provided on the guide frame and is slidably connected to the handle.
[0009] Preferably, a return spring is further included, and a return spring is provided between the mold and the limiting piece.
[0010] Preferably, it further comprises a top block, which is symmetrically arranged on the guide frame and is slidably connected to the mold.
[0011] Beneficial effects of the utility model:
[0012] 1. The utility model manually lifts the clamping plate driven by the torsion spring. At this time, the torsion spring is compressed, and the data cable is placed in the corresponding grooves of the support plate and the mold. After the data cable is placed, the clamping plate is released, and the torsion spring drives the clamping plate to reset downward, and works together with the support plate to tightly press the data cable to ensure that the data cable remains fixed during the welding process to prevent any displacement. When the data cable is firmly clamped, the welding head automatically drops to the preset position and aligns with the data cable connector for welding or hot melting operations to achieve electrical connection of the connector. The automatic alignment of the welding head and the execution of welding mean that the staff does not need to directly contact the heating element, effectively reducing the chance of staff contacting high-temperature components, thereby achieving burn prevention.
[0013] 2. After completing the welding operation, the utility model pulls the handle to drive the mold and its support frame to slide smoothly to the right along the guide frame, compressing the reset spring to move the mold away from under the welding head. When the mold slides to contact the limit plate, the movement of the mold is restricted. At this time, the top block set on the guide frame lifts the joint, making it easy for the staff to remove the welded data cable, ensuring that the staff has a sufficient safety distance from the heating element, and further reducing the risk of burns. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0015] Figure 2 It is a three-dimensional structural diagram of the guide frame, mold, handle, return spring, top block and supporting plate of the utility model.
[0016] Figure 3 It is a three-dimensional structural diagram of the mold, handle, limit plate and support plate of the utility model.
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the support frame, clamping plate and torsion spring of the utility model.
[0018] The markings in the accompanying drawings are: 1-mounting table, 2-welding head, 3-guide frame, 4-mold, 41-handle, 42-reset spring, 43-limiting plate, 44-top block, 5-support plate, 6-support frame, 61-splint, 62-torsion spring. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Example 1: A data line connector device, such as Figure 1 and Figure 2As shown, it includes a mounting table 1, a welding head 2, a guide frame 3, a mold 4, a support frame 6 and a clamping assembly. The mounting table 1 is the basic platform of the entire equipment, which is used to fix and support all other components. A welding head 2 is provided on the top of the mounting table 1. The welding head 2 is a key component for performing welding operations, which is used to heat and melt metal to connect the conductors of the data line. A guide frame 3 is provided on the mounting table 1, and a mold 4 is slidably installed on the guide frame 3. The guide frame 3 is used to guide the movement of the mold 4 to ensure that the mold 4 runs smoothly. The mold 4 is used to position and fix the data line to be welded, ensuring that the data line maintains the correct alignment and position during the welding process, thereby ensuring the accuracy and reliability of the welding point. The front end of the mold 4 is connected to the support frame 6, and the support frame 6 is installed with a clamping assembly, which is responsible for firmly fixing the data line to prevent displacement due to vibration or thermal expansion during the welding process.
[0021] like Figure 1 、 Figure 2 and Figure 4 As shown, the clamping assembly includes a support plate 5, a clamping plate 61 and a torsion spring 62. The support plate 5 is installed on the support frame 6. The torsion spring 62 is symmetrically arranged on the left end of the support frame 6 to provide rotational force or reset force. The clamping plate 61 is rotatably installed on the torsion spring 62. When the clamping plate 61 is subjected to external force, the torsion spring 62 is compressed. When the external force disappears, the torsion spring 62 returns to its original state, driving the clamping plate 61 to reset downward, and working together with the support plate 5 to tightly press the data cable to ensure that the data cable remains fixed during the welding process to prevent any displacement.
[0022] like Figure 2 and Figure 3 As shown, it also includes a handle 41, a return spring 42 and a limit plate 43. A handle 41 is set in the center of the right side of the mold 4, which is a component for manually operating the mold 4, so that the staff can easily pull the mold 4 to move along the guide frame 3. A limit plate 43 is set on the guide frame 3, and the limit plate 43 is slidably connected to the handle 41. When the mold 4 slides to contact the limit plate 43, the movement of the mold 4 is restricted. A return spring 42 is set between the mold 4 and the limit plate 43. When the handle 41 is released, the mold 4 will automatically return to its original position under the elastic force of the return spring 42, ready for the next round of data cable connector assembly and welding process.
[0023] like Figure 2 As shown, it also includes a top block 44, which is symmetrically arranged on the guide frame 3. The top block 44 is slidably connected to the mold 4. When the mold 4 slides to contact the limit plate 43, the top block 44 set on the guide frame 3 will lift the joint, making it easy for the staff to remove the welded data cable.
[0024] First, manually lift the clamping plate 61 driven by the torsion spring 62. At this time, the torsion spring 62 is compressed, and the data line is placed in the corresponding grooves of the support plate 5 and the mold 4. After the data line is placed, release the clamping plate 61. The torsion spring 62 drives the clamping plate 61 to reset downward, and works together with the support plate 5 to tightly press the data line to ensure that the data line remains fixed during the welding process to prevent any displacement. When the data line is firmly clamped, the welding head 2 automatically descends to the preset position and aligns with the data line connector for welding or hot melting to achieve electrical connection of the connector. After completing the welding operation, pull the handle 41 to drive the mold 4 and its support frame 6 to slide smoothly to the right along the guide frame 3, compress the reset spring 42, and move the mold 4 away from the bottom of the welding head 2. When the mold 4 slides to contact the limit plate 43, the movement of the mold 4 is restricted. At this time, the top block 44 set on the guide frame 3 lifts the joint, making it easy for the staff to easily remove the welded data cable. Then, release the handle 41, and the mold 4 automatically returns to its position under the elastic force of the reset spring 42, ready for the next round of data cable joint assembly and welding process.
[0025] The above-described embodiments merely represent preferred embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications, improvements, and substitutions without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A data line connector device, comprising a mounting platform (1), a welding head (2), a guide frame (3) and a mold (4), wherein the welding head (2) is arranged on the top of the mounting platform (1), the guide frame (3) is arranged on the mounting platform (1), and the mold (4) is slidably mounted on the guide frame (3), characterized in that: It also includes a support frame (6) and a clamping assembly. One end of the mold (4) is connected to the support frame (6), and the clamping assembly is installed on the support frame (6) for clamping and fixing the data line.
2. A data line connector device according to claim 1, characterized in that: The clamping assembly comprises a supporting plate (5), a clamping plate (61) and a torsion spring (62); the supporting plate (5) is mounted on the support frame (6); a torsion spring (62) is symmetrically arranged at one end of the support frame (6); and the clamping plate (61) is rotatably mounted on the torsion spring (62).
3. A data line connector device according to claim 2, characterized in that: It also includes a handle (41), which is arranged at the center of one side of the mold (4).
4. A data line connector device according to claim 3, characterized in that: It also includes a limiting piece (43), which is provided on the guide frame (3) and is connected to the handle (41) in a sliding manner.
5. The data line connector device according to claim 4, characterized in that: It also includes a reset spring (42), which is arranged between the mold (4) and the limiting piece (43).
6. The data line connector device according to claim 5, characterized in that: It also includes a top block (44), which is symmetrically arranged on the guide frame (3) and is slidably connected to the mold (4).