Sludge discharge structure of sedimentation tank

By setting up a scraper and a stirring tank structure in the sedimentation tank, the sludge is broken up by a stirring motor and then pumped out by a sludge pump, which solves the problems of sludge accumulation and blockage and improves the sludge discharge efficiency.

CN223404479UActive Publication Date: 2025-10-03JIANGXI PINGXIANG PORCELAIN ELECTRICAL APPLIANCE FACTORY
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Patent Information

Application Number
CN202422788563.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-03
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In the existing sedimentation tank sludge discharge structure, sludge is accumulated in large quantities and has a large volume. The sludge pump is laborious and prone to clogging, which affects the sludge discharge efficiency.

Method used

A structure including a scraper, a stirring tank and a mud pump is designed. The scraper pushes the sludge into the stirring tank, and the stirring motor drives the stirring rod to rotate to break up the sludge. The mud pump extracts the broken up sludge to prevent accumulation.

Benefits of technology

It effectively prevents sludge accumulation, reduces the risk of clogging of the sludge pump, and improves sludge discharge efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sludge treatment, and particularly relates to a sedimentation tank sludge discharge structure which comprises a treatment tank, water outlet pipes are fixedly mounted on the left side and the right side, close to the upper end, of the treatment tank, a scraper is slidably arranged in the treatment tank and close to the lower end, the lower end of the scraper is in contact with the bottom of the treatment tank, and a stirring groove is formed in the right side of the bottom of the treatment tank. A plurality of stirring rods are arranged in the stirring tank, a supporting plate is fixedly arranged at the lower end of the right side of the treatment tank, and a sludge pumping pump used for pumping sludge is fixedly arranged on the supporting plate. And then the scattered sludge enters the extraction pipe through the extraction cover by virtue of the sludge pump and then is discharged through the sludge discharge pipe, and the device can prevent the situation that the accumulated sludge is relatively large in volume and is difficult to extract by virtue of the sludge pump.
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Description

Technical Field

[0001] The utility model relates to a sludge processing structure, in particular to a sludge discharge structure for a sedimentation tank. Background Art

[0002] A sedimentation tank is a structure that uses sedimentation to remove suspended matter from water. It is a water purification device that uses the natural sedimentation or coagulation sedimentation of water to remove suspended matter from water.

[0003] After the sewage is precipitated in the sedimentation tank, the sludge contained in the sewage will settle at the bottom of the tank. After a certain amount of sludge is deposited at the bottom of the tank, the sludge needs to be discharged for the next use. Therefore, a sedimentation tank sludge discharge structure is needed.

[0004] The current sludge discharge structure of the sedimentation tank uses a sludge pump to extract the sludge, but the sludge accumulates a lot at the bottom of the tank and is large in volume. It is difficult to use the sludge pump to directly extract it, and the sludge pump is easily blocked, affecting the use of sludge discharge. Utility Model Content

[0005] The main purpose of the present disclosure is to provide a sedimentation tank sludge discharge structure to effectively solve the problems raised by the inventor in the above background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0007] A sedimentation tank sludge discharge structure includes a treatment tank, wherein outlet pipes are fixedly installed on the left and right sides near the upper end of the treatment tank, a scraper is slidingly provided near the lower end of the treatment tank, and the lower end of the scraper is in contact with the bottom of the treatment tank, a stirring tank is opened on the right side of the bottom of the treatment tank, and a plurality of stirring rods are provided in the stirring tank, a support plate is fixedly installed on the lower end of the right side of the treatment tank, and a sludge pump for pumping sludge is fixedly installed on the support plate.

[0008] Preferably, horizontal plates are fixedly installed on the front and rear sides of the treatment tank, a translation screw is rotatably installed in the front horizontal plate, and a slide rod is fixedly installed in the rear horizontal plate. One end of the two horizontal plates extends to the outside of the treatment tank, and sealing sleeves are fixedly installed at the connection between the two horizontal plates and the treatment tank. Openings are provided at the lower ends of the two horizontal plates. One end of the scraper is threaded on the translation screw, and the other end is slidably installed on the slide rod. The scraper can slide on the slide rod by rotating the translation screw, so that the scraper can translate the sludge at the bottom of the treatment tank and push it into the mixing tank for stirring and breaking it up.

[0009] Preferably, a servo motor is fixedly installed on the left side of the front horizontal plate, and the output end of the servo motor is fixedly connected to the rotating shaft of the translation screw, so that the servo motor can conveniently control the forward and reverse rotation of the translation screw for use.

[0010] Preferably, a stirring shaft is rotatably installed in the stirring tank, and multiple stirring rods are fixedly installed on the stirring shaft. A stirring motor is fixedly installed near the lower end of the front side of the treatment tank, and a transmission rod is fixedly installed at the output end of the stirring motor. The transmission rod is fixedly connected to the stirring shaft. The stirring motor drives the transmission rod to rotate the stirring shaft, thereby driving multiple stirring rods to rotate and stir and break up the sludge in the stirring tank, which can prevent the accumulation of a large amount of sludge that is difficult to be pumped out using a sludge pump.

[0011] Preferably, an extraction pipe is fixedly installed at the input end of the mud pump, a mud discharge pipe is fixedly installed at the output end, and an extraction cover is fixedly installed at the other end of the extraction pipe. The extraction cover extends into the stirring tank. When the mud pump is operated, the broken up sludge enters the extraction pipe through the extraction cover and is then discharged through the mud discharge pipe.

[0012] Preferably, baffle one is fixedly installed on both the front and rear inner sides of the treatment tank, the two baffle ones are respectively arranged on the upper ends of the two horizontal plates, and the two baffles one are arranged at an angle, and baffle two is fixedly installed on the right inner wall of the treatment tank, the baffle two is arranged above the stirring tank, and is arranged at an angle. The two baffles one can prevent sludge from falling on the two horizontal plates, while the baffle two can prevent the sludge in the stirring tank from splashing during the stirring process.

[0013] In view of this, compared with the prior art, the beneficial effects of the present invention are:

[0014] In this application, a stirring tank is set up, and when sludge needs to be discharged, the sludge at the bottom of the pool is pushed into the stirring tank through a scraper. The stirring motor drives the transmission rod to rotate the stirring shaft, thereby driving multiple stirring rods to rotate to stir and break up the sludge, and then the broken up sludge is pumped out by a sludge pump to prevent the accumulated sludge from being too large and difficult to be pumped out using a sludge pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure shows a front cross-sectional view of the sedimentation tank sludge discharge structure provided by the present invention;

[0016] Figure 2 The figure shows a side cross-sectional view of the sedimentation tank sludge discharge structure provided by the utility model;

[0017] Figure 3 Shown is a top view cross-sectional view of the sedimentation tank sludge discharge structure provided by the utility model.

[0018] Icons: 1. Treatment tank; 2. Outlet pipe; 3. Horizontal plate; 4. Translation screw; 5. Sliding rod; 6. Scraper; 7. Servo motor; 8. Sealing sleeve; 9. Baffle 1; 10. Mixing tank; 11. Mixing shaft; 12. Mixing rod; 13. Mixing motor; 14. Transmission rod; 15. Support plate; 16. Mud pump; 17. Extraction pipe; 18. Extraction cover; 19. Mud discharge pipe; 20. Baffle 2. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-3 , the utility model provides the following embodiments:

[0021] A sedimentation tank sludge discharge structure includes a treatment tank 1, with outlet pipes 2 fixedly installed on both sides near the upper end of the treatment tank 1, a scraper 6 is slidingly provided near the lower end of the treatment tank 1, and the lower end of the scraper 6 is in contact with the bottom of the treatment tank 1, a stirring tank 10 is opened on the right side of the bottom of the treatment tank 1, and a plurality of stirring rods 12 are provided in the stirring tank 10, a support plate 15 is fixedly installed on the lower end of the right side of the treatment tank 1, and a sludge pump 16 for sludge extraction is fixedly installed on the support plate 15.

[0022] Specifically, horizontal plates 3 are fixedly installed on the front and rear sides of the treatment tank 1, a translation screw 4 is rotatably installed in the front horizontal plate 3, and a slide rod 5 is fixedly installed in the rear horizontal plate 3. One end of the two horizontal plates 3 extends to the outside of the treatment tank 1, and a sealing sleeve 8 is fixedly installed at the connection between the two horizontal plates 3 and the treatment tank 1. Openings are provided at the lower ends of the two horizontal plates 3. One end of the scraper 6 is threadedly installed on the translation screw 4, and the other end is slidably installed on the slide rod 5. By rotating the translation screw 4, the scraper 6 can slide on the slide rod 5, so that the scraper 6 translates the sludge at the bottom of the treatment tank 1 and pushes it into the mixing tank 10 for stirring and breaking it up.

[0023] Specifically, a servo motor 7 is fixedly installed on the left side of the front horizontal plate 3, and the output end of the servo motor 7 is fixedly connected to the rotating shaft of the translation screw 4. The servo motor 7 is used to conveniently control the forward and reverse rotation of the translation screw 4 for use.

[0024] Specifically, a stirring shaft 11 is rotatably installed in the stirring tank 10, and multiple stirring rods 12 are fixedly installed on the stirring shaft 11. A stirring motor 13 is fixedly installed near the lower end of the front side of the treatment pool 1, and a transmission rod 14 is fixedly installed at the output end of the stirring motor 13. The transmission rod 14 is fixedly connected to the stirring shaft 11. The stirring motor 13 drives the transmission rod 14 to rotate the stirring shaft 11, thereby driving the multiple stirring rods 12 to rotate and stir and break up the sludge in the stirring tank 10, which can prevent the accumulation of a large amount of sludge from being too large to be extracted using the mud pump 16.

[0025] Specifically, an extraction pipe 17 is fixedly installed at the input end of the mud pump 16, a mud discharge pipe 19 is fixedly installed at the output end, and an extraction cover 18 is fixedly installed at the other end of the extraction pipe 17. The extraction cover 18 extends into the mixing tank 10. When the mud pump 16 is working, the broken up sludge enters the extraction pipe 17 through the extraction cover 18 and is then discharged through the mud discharge pipe 19.

[0026] Specifically, baffles 9 are fixedly installed on the front and back inner sides of the treatment tank 1. The two baffles 9 are respectively arranged at the upper ends of the two horizontal plates 3, and the two baffles 9 are inclined. Baffle 20 is fixedly installed on the right inner wall of the treatment tank 1. Baffle 20 is arranged above the stirring tank 10 and is inclined. The two baffles 9 can prevent sludge from falling onto the two horizontal plates 3, and the baffle 20 can prevent the sludge in the stirring tank 10 from splashing during the stirring process.

[0027] The working principle of this utility model is as follows: when sewage enters the treatment tank 1, the sludge will sink to the bottom of the tank and then the settled water will be discharged through the outlet pipe 2. However, when the sludge at the bottom of the tank needs to be discharged, the servo motor 7 is turned on to drive the translation screw 4 to rotate so that the scraper 6 slides on the slide rod 5, and the scraper 6 is translated at the bottom of the treatment tank 1 to push the sludge into the mixing tank 10. At the same time, the stirring motor 13 is turned on to drive the transmission rod 14 to rotate the stirring shaft 11, thereby driving multiple stirring rods 12 to rotate to stir and break up the sludge for processing. At the same time, the mud pump 16 is turned on to let the broken up sludge enter the extraction pipe 17 through the extraction cover 18, and then discharged through the mud discharge pipe 19.

[0028] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0029] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A sedimentation tank sludge discharge structure, comprising a treatment tank (1), characterized in that: The treatment tank (1) is fixedly installed with water outlet pipes (2) on both sides near the upper end, and a scraper (6) is slidingly provided near the lower end of the treatment tank (1). The lower end of the scraper (6) contacts the bottom of the treatment tank (1). A stirring tank (10) is provided on the right side of the bottom of the treatment tank (1). A plurality of stirring rods (12) are provided in the stirring tank (10). A support plate (15) is fixedly installed on the lower end of the right side of the treatment tank (1), and a mud pump (16) for mud pumping is fixedly installed on the support plate (15).

2. A sedimentation tank sludge discharge structure according to claim 1, characterized in that: A transverse plate (3) is fixedly installed in both the front and rear sides of the treatment pool (1); a translation screw (4) is rotatably installed in the front transverse plate (3); a slide bar (5) is fixedly installed in the rear transverse plate (3); one end of each of the two transverse plates (3) extends to the outside of the treatment pool (1); and a sealing sleeve (8) is fixedly installed at the connection between the two transverse plates (3) and the treatment pool (1); an opening is provided at the lower end of each of the two transverse plates (3); one end of the scraper (6) is threadedly installed on the translation screw (4), and the other end is slidably installed on the slide bar (5).

3. A sedimentation tank sludge discharge structure according to claim 2, characterized in that: A servo motor (7) is fixedly installed on the left side of the front transverse plate (3), and an output end of the servo motor (7) is fixedly connected to the rotating shaft of the translation screw (4).

4. A sedimentation tank sludge discharge structure according to claim 1, characterized in that: A stirring shaft (11) is rotatably mounted in the stirring tank (10), and a plurality of stirring rods (12) are fixedly mounted on the stirring shaft (11). A stirring motor (13) is fixedly mounted near the lower end of the front side of the treatment tank (1), and a transmission rod (14) is fixedly mounted on the output end of the stirring motor (13), and the transmission rod (14) is fixedly connected to the stirring shaft (11).

5. The sedimentation tank sludge discharge structure according to claim 1, characterized in that: An extraction pipe (17) is fixedly mounted on the input end of the mud pump (16), and a mud discharge pipe (19) is fixedly mounted on the output end. An extraction cover (18) is fixedly mounted on the other end of the extraction pipe (17), and the extraction cover (18) extends into the stirring tank (10).

6. A sedimentation tank sludge discharge structure according to claim 2, characterized in that: Baffle 1 (9) is fixedly installed on both the front and rear inner sides of the treatment pool (1), and the two baffles 1 (9) are respectively arranged on the upper ends of the two horizontal plates (3), and the two baffles 1 (9) are arranged at an angle. Baffle 2 (20) is fixedly installed on the right inner wall of the treatment pool (1), and the baffle 2 (20) is arranged above the stirring tank (10) and is arranged at an angle.

Citation Information

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