Paper pulp fiber dispersing equipment

Abstract

The utility model belongs to the technical field of paper pulp fiber dispersion, and particularly relates to a paper pulp fiber dispersion device. The paper pulp fiber dispersing equipment comprises a base and further comprises a supporting frame, and the supporting frame is arranged on the base; the stirring tank is arranged on the supporting frame; the cover is arranged at the top of the stirring tank; the stirring assembly is arranged on the cover; and the heater is fixedly arranged on the stirring tank. Paper pulp is added into the stirring tank, the stirring assembly stirs the paper pulp, and the heater heats the paper pulp in the stirring tank when stirring the paper pulp. The fibers in the paper pulp are not completely dispersed, the fibers in the paper pulp are dispersed by repeatedly stirring the water, and the temperature in the stirring tank of the heater rises to assist the dispersion effect of the fibers in the paper pulp.

Description

Technical Field

[0001] The utility model belongs to the technical field of pulp fiber dispersion, in particular to a pulp fiber dispersion device. Background Art

[0002] In the papermaking industry, pulp uniformity is crucial to ensuring the quality and performance of the final product. While existing pulp mixing equipment can achieve a certain degree of mixing, it commonly suffers from issues such as inadequate mixing, high energy consumption, and high maintenance costs. These issues not only limit production efficiency but also increase production costs. Common pulp mixing equipment on the market today is primarily mechanical and air flow. Mechanical mixing uses rotating blades to achieve mixing. While simple and easy to use, it can easily cause clumping when handling materials with high viscosity or long fibers, and consumes a lot of energy. Air flow uses high-pressure gas to propel the pulp. While this method effectively avoids clumping, the presence of bubbles can affect pulp quality, and large-scale production lines require significant energy consumption. Neither mechanical nor air flow mixing fully meets the requirements for high efficiency and energy conservation, particularly when handling different pulp types. Furthermore, both methods require regular cleaning of the equipment to prevent residue from clogging or contaminating the finished product, which significantly increases maintenance workload and costs. Very few existing pulp fiber dispersion technologies provide high-temperature heating and stirring, and different stirring methods are not easy to disperse the pulp fibers. Utility Model Content

[0003] The purpose of the utility model is to provide a pulp fiber dispersion device to solve the above-mentioned technical problems, which can achieve a better effect of dispersing the fibers in the pulp by high-temperature heating and stirring.

[0004] In view of this, the utility model provides a pulp fiber dispersion device including a base and a support frame, which is arranged on the base; a stirring tank, which is arranged on the support frame; a lid, which is arranged on the top of the stirring tank; a stirring assembly, which is arranged on the lid; and a heater, which is fixedly arranged on the stirring tank.

[0005] In this technical solution, pulp is added to a mixing tank, where the stirring assembly stirs the pulp, and the heater heats the pulp within the tank. The fibers within the pulp are not yet fully dispersed, but repeated stirring disperses them. The heater raises the temperature within the tank, aiding in the dispersion of the fibers.

[0006] In the above technical solution, further, a first mounting bracket is fixedly provided at the bottom edge of the lid, a first slot is provided on the first mounting bracket, a first pin is passed through the first slot, the first pin is rotatably provided on the first connecting block, the first connecting block is fixedly provided on the top of the mixing tank, a first buckle is provided in a circular array on the top of the mixing tank, and a first slot is provided at the bottom of the lid corresponding to the first buckle.

[0007] In this technical solution, the lid is detachably fixed to the top of the mixing tank, which not only allows for quick addition of pulp, but also improves the sealing and thermal insulation inside the mixing tank. When the temperature rises, heat is not easily lost, reducing energy consumption and improving production efficiency.

[0008] In the above technical solution, further, the stirring assembly includes a first motor, the first motor is fixedly arranged on a first mounting frame, the output end of the first motor is coaxially connected to a first pulley, the first pulley is connected to a second pulley through a first belt output, the second pulley is coaxially connected to a first transmission shaft, the first transmission shaft is passed through the cover, and the first transmission shaft is coaxially connected to a blade unit.

[0009] In the technical solution of this invention, the first motor drives the first rotating shaft through the first belt, and the first transmission shaft drives the blade unit to stir the pulp in the stirring tank.

[0010] In the above technical solution, further, the blade unit includes a sealed cylinder, which is sleeved on the first transmission shaft, and is passed through the cover. A limiting cylinder is movably provided at the bottom of the sealed cylinder, and a first stirring rod is provided in a circular array at the bottom of the limiting cylinder. A stirring cylinder is fixedly provided at the bottom of the first stirring rod, and the stirring cylinder is coaxially fixedly connected to the first transmission shaft.

[0011] In this technical solution, the sealing cylinder and the limiting cylinder provide a fixed position for the stirring rod without compromising the sealing performance of the mixing tank. The first transmission shaft drives the stirring rod to rotate about the first transmission shaft, and the mixing drum also rotates. The mixing drum performs the primary stirring function, and the stirring rod assists the mixing drum.

[0012] In the above technical solution, further, holes are provided on the outer wall of the mixing drum, and stirring blades are provided in a circumferential array on the outer wall of the mixing drum.

[0013] In this technical solution, the holes on the mixing drum are beneficial to the fluidity of the pulp during stirring, and the stirring blades on the mixing drum improve the stirring effect.

[0014] In the above technical solution, further, a second mounting bracket is fixedly provided at the bottom of the mixing tank, a hydraulic lifting column is movably provided on the second mounting bracket, and an output end of the hydraulic lifting column is movably connected to the bottom of the first mounting bracket.

[0015] In this technical solution, the lid on the mixing tank is automatically opened and closed by a hydraulic lifting column, thereby improving production efficiency.

[0016] In the above technical solution, further, it also includes a temporary storage component, the temporary storage component includes a third mounting bracket, the third mounting bracket is fixedly set on the first connecting block, a storage tank is set on the third mounting bracket, a first pipe is fixed to the bottom of the storage tank, the first pipe is connected to the stirring tank through the second pipe, the bottom of the first pipe is connected to a flow component, and the flow component is connected to the stirring tank through the third pipe.

[0017] In this technical solution, the mixing tank is heated during the stirring process, and the internal pulp may expand due to heat. To prevent the mixing tank from being affected by the heated expansion of the pulp, excess pulp enters the storage tank through the second pipe. The flow group transports the pulp in the storage tank to the mixing tank through the third pipe, allowing the expanded excess pulp to circulate in the mixing tank and the storage tank, thereby preventing the pulp remaining in the storage tank from being processed.

[0018] In the above technical solution, further, the flow component includes a second motor, the second motor is fixedly arranged on the base, the output end of the second motor passes through the outer wall of the flow container to connect to the first gear, the first gear is rotatably arranged in the flow container, and the top of the flow container is connected to the first pipe and the third pipe.

[0019] In this technical solution, the pulp in the flow container flows from the storage tank into the flow container through the first pipe under the action of gravity. The second motor drives the first gear to rotate in the flow container, so that the pulp remaining in the flow container returns to the mixing tank through the second pipe. This prevents the pulp remaining in the storage tank from being processed.

[0020] The beneficial effects of the utility model are:

[0021] 1. By setting a heater, the temperature inside the heater stirring tank is increased, which assists in the dispersion of fibers inside the pulp.

[0022] 2. By setting up a mixing drum, the holes on the mixing drum are conducive to the fluidity of the pulp during stirring, and the stirring blades on the mixing drum improve the stirring effect.

[0023] 3. By setting up flow components, the pulp remaining in the storage tank can be prevented from being processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of the utility model;

[0025] Figure 2 1. It is a schematic diagram of the front structure with the lid opened;

[0026] Figure 3 yes Figure 2 Enlarged view of point A in the middle;

[0027] Figure 4 This is a schematic diagram of the structure after opening the lid;

[0028] Figure 5 It is a schematic diagram of the cross-sectional structure;

[0029] Figure 6 yes Figure 5 Enlarged view of point B in the middle;

[0030] Figure 7 It is a schematic diagram of the flow component structure.

[0031] The marks in the figure are:

[0032] 1. Base; 2. Support frame; 3. Mixing tank; 4. Lid; 5. Mixing assembly; 6. Storage tank; 7. Third mounting frame; 8. Second pipeline; 9. First pipeline; 10. Third pipeline; 11. Sealing cylinder; 12. Limiting cylinder; 13. First stirring rod; 14. First transmission shaft; 15. Mixing drum; 16. Hole; 17. Mixing blade; 18. First motor; 19. Hydraulic lifting column; 20. Heater; 21. Second motor; 22. First pulley; 23. Second pulley; 24. First belt; 25. First mounting frame; 26. Flow container; 27. First gear; 28. Second mounting frame; 29. ​​First latch; 30. First connecting block 401, first buckle; 402, first slot. DETAILED DESCRIPTION

[0033] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0034] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0035] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0036] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0037] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0038] Example 1:

[0039] This embodiment provides a pulp fiber dispersion device such as Figure 1 As shown, the apparatus comprises a base 1, a support frame 2 mounted on the base 1, a mixing tank 3 mounted on the support frame 2, a lid 4 mounted on the top of the mixing tank 3, a stirring assembly 5 mounted on the lid 4, and a heater 20 fixed to the mixing tank 3. Pulp is added to the mixing tank 3, the stirring assembly 5 stirs the pulp, and the heater 20 heats the pulp in the mixing tank 3 during stirring. The fibers within the pulp are not yet fully dispersed, so repeated stirring disperses the fibers. The heater 20 raises the temperature within the mixing tank 3, assisting in dispersing the fibers.

[0040] like Figure 4 As shown, a first mounting bracket 25 is fixedly mounted on the bottom edge of the lid 4. The first mounting bracket 25 is provided with a first slot, in which a first latch 29 is inserted. The first latch 29 is rotatably mounted on a first connecting block 30, which is fixedly mounted on the top of the mixing tank 3. A first latch 401 is arranged in a circumferential array on the top of the mixing tank 3, and a first latch slot 402 is provided on the bottom of the lid 4 corresponding to the first latch 401. The lid 4 is detachably fixed to the top of the mixing tank 3, which not only allows for quick addition of pulp but also improves the sealing and thermal insulation of the interior of the mixing tank 3. When the temperature rises, heat is not easily lost, reducing energy consumption and improving production efficiency.

[0041] like Figure 2-5As shown, the stirring assembly 5 includes a first motor 18, which is fixedly mounted on a first mounting bracket 25. The output end of the first motor 18 is coaxially connected to a first pulley 22. The first pulley 22 is connected to a second pulley 23 via a first belt 24. The second pulley 23 is coaxially connected to a first transmission shaft 14. The first transmission shaft 14 passes through the lid 4 and is coaxially connected to a blade unit. The first motor 18 drives the first rotating shaft via the first belt 24, and the first transmission shaft 14 drives the blade unit to stir the pulp in the mixing tank 3.

[0042] like Figure 2 As shown, the blade unit includes a sealed cylinder 11, which is sleeved on a first transmission shaft 14 and penetrates the lid 4. A limiting cylinder 12 is movably provided at the bottom of the sealed cylinder 11. A first stirring rod 13 is arranged in a circumferential array at the bottom of the limiting cylinder 12. A stirring drum 15 is fixedly provided at the bottom of the first stirring rod 13. The stirring drum 15 is coaxially fixedly connected to the first transmission shaft 14. The sealed cylinder 11 and limiting cylinder 12 provide a fixed position for the stirring rod without reducing the airtightness of the mixing tank 3. The first transmission shaft 14 drives the stirring rod to rotate with the first transmission shaft 14 as the central axis, and the stirring drum 15 also rotates. The stirring drum 15 has the main stirring function, and the stirring rod assists the stirring drum 15.

[0043] like Figure 3 As shown, holes 16 are provided on the outer wall of the mixing drum 15, and stirring blades 17 are arranged in a circumferential array on the outer wall of the mixing drum 15. The holes 16 on the mixing drum 15 are conducive to the fluidity of the pulp during stirring, and the stirring blades 17 on the mixing drum 15 improve the stirring effect.

[0044] like Figure 4 As shown, a second mounting bracket 28 is fixedly provided at the bottom of the mixing tank 3, and a hydraulic lifting column 19 is movably provided on the second mounting bracket. The output end of the hydraulic lifting column 19 is movably connected to the bottom of the first mounting bracket 25. The lid 4 on the mixing tank 3 is automatically opened and closed by the hydraulic lifting column 19, thereby improving production efficiency.

[0045] like Figure 7As shown, a temporary storage assembly is also included, which includes a third mounting frame 7, which is fixedly mounted on the first mounting frame 25. A storage tank 6 is installed on the third mounting frame 7. A first pipe 9 is fixed to the bottom of the storage tank 6. The first pipe 9 is connected to the mixing tank 3 via a second pipe 8. A flow assembly is connected to the bottom of the first pipe 9, and the flow assembly is connected to the mixing tank 3 via a third pipe 10. During the mixing process, the mixing tank 3 is heated, and the pulp inside may expand due to heat. To prevent the mixing tank 3 from being affected by the heated expansion of the pulp, excess pulp enters the storage tank 6 through the second pipe 8. The flow assembly transports the pulp in the storage tank 6 to the mixing tank 3 through the third pipe 10, allowing the excess expanded pulp to circulate between the mixing tank 3 and the storage tank 6, thereby preventing the pulp remaining in the storage tank 6 from being processed.

[0046] like Figure 7 As shown, the flow assembly includes a second motor 21, which is fixedly mounted on the base 1. The output end of the second motor 21 passes through the outer wall of the flow container 26 and connects to the first gear 27. The first gear 27 is rotatably mounted on the flow container 26. The top of the flow container 26 is connected to the first pipe 9 and the third pipe 10. The pulp in the flow container 26 flows from the storage tank 6 into the flow container 26 through the first pipe 9 under the action of gravity. The second motor 21 drives the first gear 27 to rotate within the flow container 26, causing the pulp remaining in the flow container 26 to return to the mixing tank 3 along the second pipe 8.

[0047] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A pulp fiber dispersing device, comprising a base (1), characterized in that , also includes: A support frame (2), wherein the support frame (2) is arranged on the base (1); A stirring tank (3), wherein the stirring tank (3) is arranged on the support frame (2); A lid (4), the lid (4) being arranged on the top of the stirring tank (3); A stirring assembly (5), wherein the stirring assembly (5) is arranged on the lid (4); A heater (20), wherein the heater (20) is fixedly mounted on the stirring tank (3); A first mounting frame (25) is fixedly provided at the bottom edge of the lid (4); a first slot is provided on the first mounting frame (25); a first latch (29) is inserted into the first slot; the first latch (29) is rotatably provided on a first connecting block (30); the first connecting block (30) is fixedly provided on the top of the stirring tank (3); a first buckle (401) is provided in a circumferential array on the top of the stirring tank (3); and a first slot (402) is provided at the bottom of the lid (4) corresponding to the first buckle (401).

2. A pulp fiber dispersing device according to claim 1, characterized in that: The stirring assembly (5) comprises a first motor (18), the first motor (18) is fixedly arranged on a first mounting frame (25), the output end of the first motor (18) is coaxially connected to a first pulley (22), the first pulley (22) is output-connected to a second pulley (23) via a first belt (24), the second pulley (23) is coaxially connected to a first transmission shaft (14), the first transmission shaft (14) is passed through the cover (4), and the first transmission shaft (14) is coaxially connected to a blade unit.

3. The pulp fiber dispersing device according to claim 2, characterized in that: The blade unit comprises a sealed cylinder (11), the sealed cylinder (11) is sleeved on a first transmission shaft (14), the sealed cylinder (11) is passed through a cover (4), a limiting cylinder (12) is movably provided at the bottom of the sealed cylinder (11), a first stirring rod (13) is arranged in a circumferential array at the bottom of the limiting cylinder (12), a stirring cylinder (15) is fixedly provided at the bottom of the first stirring rod (13), and the stirring cylinder (15) is coaxially fixedly connected to the first transmission shaft (14).

4. The pulp fiber dispersing device according to claim 3, characterized in that: Holes (16) are provided on the outer wall of the mixing drum (15), and mixing blades (17) are provided in a circumferential array on the outer wall of the mixing drum (15).

5. The pulp fiber dispersing device according to claim 1, characterized in that: A second mounting frame (28) is fixedly provided at the bottom of the mixing tank (3), and a hydraulic lifting column (19) is movably provided on the second mounting frame. The output end of the hydraulic lifting column (19) is movably connected to the bottom of the first mounting frame (25).

6. The pulp fiber dispersing device according to claim 1, characterized in that: The invention comprises a temporary storage component, wherein the temporary storage component comprises a third mounting frame (7), the third mounting frame (7) is fixedly arranged on a first connecting block (30), a storage tank (6) is arranged on the third mounting frame (7), a first pipe (9) is fixed at the bottom of the storage tank (6), the first pipe (9) is connected to the stirring tank (3) through a second pipe (8), a flow component is connected to the bottom of the first pipe (9), and the flow component is connected to the stirring tank (3) through a third pipe (10).

7. The pulp fiber dispersing device according to claim 6, characterized in that: The flow component comprises a second motor (21), the second motor (21) is fixedly arranged on the base (1), the output end of the second motor (21) passes through the outer wall of the flow container (26) and is connected to the first gear (27), the first gear (27) is rotatably arranged on the flow container (26), and the top of the flow container (26) is connected to the first pipe (9) and the third pipe (10).

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