Automatic production device of electric toothbrush charging base

Abstract

The utility model relates to the technical field of production of charging bases, and discloses an automatic production device of an electric toothbrush charging base, which comprises a rack, a manipulator, an upper ring manipulator, an upper sheet manipulator, a feeding manipulator, a dispensing mechanism, a rotating table, an upper ring feeder, an upper sheet material box, a feeder, a detector, a discharging manipulator and a discharging transmission table, the manipulator, the ring feeding manipulator, the sheet feeding manipulator, the feeding manipulator, the dispensing mechanism, the rotating table, the ring feeding feeder, the sheet feeding material box, the feeder, the detector, the discharging manipulator and the discharging conveying table are installed on the rack. The control end of the manipulator is electrically connected with the control ends of the ring feeding manipulator, the sheet feeding manipulator, the feeding manipulator, the glue dispensing mechanism, the rotating table, the ring feeding feeder, the detector, the discharging manipulator and the discharging conveying table, and the ring feeding manipulator, the sheet feeding manipulator, the feeding manipulator, the glue dispensing mechanism, the detector and the discharging manipulator are arranged above the rotating table. The device can automatically assemble the charging base, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of production of charging bases, and in particular to an automated production device for an electric toothbrush charging base. Background Art

[0002] An electric toothbrush base is a device used to hold and charge an electric toothbrush. It typically provides storage, charging, and (in some designs) disinfection. Electric toothbrush bases come in a variety of designs, including standard, flat-bottomed, charging cups, portable storage and charging boxes, and units with UV disinfection compartments, to meet the needs of different users.

[0003] During production, the charging base requires manual assembly of the O-ring and Type-C female connector. The product is then loaded into a tray fixture and glued. After the glue is poured, the tray is placed in an oven to dry the glue before assembly onto the electric toothbrush. Due to the low efficiency of manual assembly, assembly deviations can occur. During handling, glue can easily overflow, resulting in the scrapping of the charging base and further costly waste. Some products also suffer from defective parts due to missing components. Utility Model Content

[0004] The purpose of the present utility model is to overcome the problems of manual assembly, low efficiency, easy assembly deviation and defective products in the installation of the existing charging base, which are time-consuming, labor-intensive and cost-increasing. By rationalizing the design of the production technology of the charging base and adopting a frame, a manipulator, a ring-loading robot, a sheet-loading robot, a loading robot, a dispensing mechanism, a rotating table, a ring-loading loader, a sheet-loading box, a loader, a detector, a unloading robot and a unloading transmission table, it is possible to liberate manual assembly, realize automatic assembly of the charging base, reduce the defective rate and cost, and improve production efficiency.

[0005] The technical solutions of the present utility model are as follows:

[0006] An automated production device for an electric toothbrush charging base, the automated production device comprising: a frame, a manipulator, a coil-up manipulator, a sheet-up manipulator, a feeding manipulator, a dispensing mechanism, a rotating table, an coil-up loader, a sheet-up material box, a loader, a detector, a feeding manipulator and a feeding transmission platform, the manipulator, the coil-up manipulator, the sheet-up manipulator, the feeding manipulator, a dispensing mechanism, a rotating table, an coil-up loader, a sheet-up material box, a loader, a detector, a feeding manipulator and a feeding transmission platform are all mounted on the frame, and the control end of the manipulator is electrically connected to the control end of the coil-up manipulator, the control end of the sheet-up manipulator, the control end of the feeding manipulator, the control end of the dispensing mechanism, the rotating table, the coil-up loader, the sheet-up material box, the loader, the detector, the feeding manipulator and the feeding transmission platform, respectively. The control end of the platform, the control end of the upper circle loader, the control end of the detector, the control end of the unloading robot and the control end of the unloading transfer platform, the upper circle robot, the loading robot, the loading robot, the dispensing mechanism, the detector and the unloading robot are all arranged above the rotating table, the upper circle robot is used to clamp the sealing ring from the upper circle loader to the rotating table and install it on the base, the loading robot is used to clamp the plastic sheet from the loading box to the rotating table and install it on the base, the loading robot is used to clamp the type-C from the loader to the rotating table and install it on the base, the dispensing mechanism is used to dispense glue on the base, and the detector is used to detect whether the assembled product is qualified.

[0007] Furthermore, the manipulator includes an operation panel, a display and a controller, and the operation panel, display and controller are all installed on the frame. The control end of the operation panel and the control end of the display are respectively electrically connected to the control end of the controller, and the control end of the upper circle robot, the control end of the film loading robot, the control end of the loading robot, the control end of the dispensing mechanism, the control end of the rotating table, the control end of the upper circle loader, the control end of the detector, the control end of the unloading robot and the control end of the unloading transfer platform are respectively electrically connected to the control end of the controller.

[0008] Furthermore, the display is a touch screen display.

[0009] Furthermore, the loading robot is a six-axis robot.

[0010] Furthermore, the dispensing mechanism includes a displacement platform, a dispensing bracket and a dispenser, the displacement platform is installed on the frame, the dispensing bracket is installed on the displacement platform, the dispenser is installed on the dispensing bracket, and the control end of the dispenser is electrically connected to the control end of the manipulator.

[0011] Furthermore, the displacement platform is selected from a two-dimensional displacement platform or a one-dimensional displacement platform.

[0012] Furthermore, the one-dimensional displacement platform includes an X-axis cylinder, an X-axis slide and an X-axis slide. The X-axis cylinder and the X-axis slide are installed on the frame. The X-axis slide is slidably installed on the X-axis slide. The dispensing bracket is installed on the X-axis slide. The control end of the X-axis cylinder is electrically connected to the control end of the manipulator.

[0013] Furthermore, the two-dimensional displacement platform includes an X-axis cylinder, an X-axis slide, an X-axis slide, a Y-axis cylinder, a Y-axis slide and a Y-axis slide. The X-axis cylinder and the X-axis slide are installed on the frame, the X-axis slide is slidably installed on the X-axis slide, the Y-axis cylinder and the Y-axis slide are installed on the X-axis slide, the Y-axis slide is slidably installed on the Y-axis slide, the dispensing bracket is installed on the Y-axis slide, and the control end of the X-axis cylinder and the control end of the Y-axis cylinder are respectively electrically connected to the control end of the manipulator.

[0014] Furthermore, the dispensing bracket is an adjustable dispensing bracket.

[0015] Furthermore, the dispensing bracket includes a fixed rod, an arbitrary damping shaft and a rotating rod, the fixed rod is installed on the displacement platform, and the fixed rod and the rotating rod are rotationally connected through the arbitrary damping shaft.

[0016] Furthermore, the rotating table includes a rotating motor, a circular carrier, a carrier seat and a loading clamping groove, the rotating motor is installed on the frame, the circular carrier is installed on the driving end of the rotating motor, the carrier seat is installed on the circular carrier, the loading clamping groove is arranged on the carrier seat, the control end of the rotating motor is electrically connected to the control end of the manipulator, and the loading clamping groove is used for loading the base.

[0017] Furthermore, the object loading slots are distributed on the object carrier in a matrix manner.

[0018] Furthermore, the upper ring loader includes a loading vibration plate and a loading track, and the loading vibration plate and the loading track are both installed on the frame. The loading vibration plate transfers the sealing ring to the upper ring robot through the loading track.

[0019] Furthermore, the loader includes a turntable and a material storage box, the turntable is installed on the frame, the material storage box is installed on the turntable, and the material storage box is used to store type-C.

[0020] Furthermore, the detector is a visual detector, such as a CCD camera.

[0021] Furthermore, the unloading transmission platform includes a transmission motor, a driving wheel, a driven wheel and a transmission belt. The transmission motor, the driving wheel and the driven wheel are all installed on the frame. The driving wheel and the driven wheel are both rotatably connected to the frame. The transmission belt is installed on the driving wheel and the driven wheel, and the driving wheel is installed on the driving end of the transmission motor.

[0022] Furthermore, the conveyor belt is made of rubber.

[0023] Beneficial effects

[0024] This utility model rationalizes the production technology of the charging base by utilizing a frame, a controller, a coil loading robot, a sheet loading robot, a material loading robot, a dispensing mechanism, a rotary table, a coil loading device, a sheet loading magazine, a loader, a detector, a material unloading robot, and a material unloading transfer platform. This eliminates manual assembly and enables automated assembly of the charging base, reducing defect rates and costs while improving production efficiency. The coil loading robot, the sheet loading robot, and the material loading robot coordinate to assemble the sealing ring, PVC sheet, and Type-C connector on the base. A movable and adjustable dispensing mechanism, combined with the base's matrix-distributed loading slots, enables flexible dispensing and avoids deviations in dispensing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a structural schematic diagram of an automated production device for an electric toothbrush charging base according to the present utility model.

[0026] Figure 2 This is a schematic structural diagram of a charging base produced by an automated production device for an electric toothbrush charging base in the utility model.

[0027] Figure numbers: 01, frame; 02, manipulator; 03, loading robot; 04, loader; 041, type-C; 05, loading vibration plate; 051, sealing ring; 052, loading track; 06, dispensing mechanism; 07, sheet loading robot; 08, rotating table; 10, unloading robot; 11, unloading transfer table; 12, detector; 09, base; 13, ring loading robot; 14, sheet loading box. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See Figure 1-Figure 2 As shown, the utility model provides an automated production device for an electric toothbrush charging base, which includes: a frame 01, a manipulator 02, a ring loading robot 13, a sheet loading robot 07, a loading robot 03, a dispensing mechanism 06, a rotating table 08, an upper ring loader, a sheet loading box 14, a loader 04, a detector 12, a discharge robot 10 and a discharge transfer platform 11. The detector 12 is a visual detector, such as a CCD camera, etc.; the sheet loading robot 07 is a six-axis robot.

[0030] Among them, the manipulator 02, the upper circle robot 13, the upper film robot 07, the loading robot 03, the dispensing mechanism 06, the rotating table 08, the upper circle loader, the upper film box 14, the loader 04, the detector 12, the unloading robot 10 and the unloading transmission platform 11 are all installed on the frame 01, and the control end of the manipulator 02 is electrically connected to the control end of the upper circle robot 13, the control end of the upper film robot 07, the control end of the loading robot 03, the control end of the dispensing mechanism 06, the control end of the rotating table 08, the control end of the upper circle loader, the control end of the detector 1 2, the control end of the unloading robot 10 and the control end of the unloading transfer platform 11, the upper ring robot 13, the sheet loading robot 07, the loading robot 03, the dispensing mechanism 06, the detector 12 and the unloading robot 10 are all arranged above the rotating table 08, the upper ring robot 13 is used to clamp the sealing ring 051 from the upper ring loader to the rotating table 08 and install it on the base 09, the sheet loading robot 07 is used to clamp the plastic sheet from the sheet loading box 14 to the rotating table 08 and install it on the base 09, the loading robot 03 is used to clamp the type-C 041 from the loader 04 to the rotating table 08 and install it on the base 09, the dispensing mechanism 06 is used to dispense glue on the base 09, and the detector 12 is used to detect whether the assembled product is qualified.

[0031] Among them, the manipulator includes an operation panel, a display and a controller, and the operation panel, the display and the controller are all installed on the frame 01. The control end of the operation panel and the control end of the display are respectively electrically connected to the control end of the controller, and the control end of the upper circle robot 13, the control end of the film loading robot 07, the control end of the loading robot 03, the control end of the dispensing mechanism 06, the control end of the rotating table 08, the control end of the upper circle loader, the control end of the detector 12, the control end of the unloading robot 10 and the control end of the unloading transfer platform 11 are respectively electrically connected to the control end of the controller; the display is a touch screen.

[0032] Among them, the dispensing mechanism 06 includes a displacement platform, a dispensing bracket and a dispensing device. The displacement platform is installed on the frame 01, the dispensing bracket is installed on the displacement platform, the dispensing device is installed on the dispensing bracket, and the control end of the dispensing device is electrically connected to the control end of the manipulator 02; the displacement platform selects a one-dimensional displacement platform; the one-dimensional displacement platform includes an X-axis cylinder, an X-axis slide and an X-axis slide. The X-axis cylinder and the X-axis slide are installed on the frame 01, the X-axis slide is slidably installed on the X-axis slide, the dispensing bracket is installed on the X-axis slide, and the control end of the X-axis cylinder is electrically connected to the control end of the manipulator 02; the dispensing bracket selects an adjustable dispensing bracket; the dispensing bracket includes a fixed rod, an arbitrary damping shaft and a rotating rod. The fixed rod is installed on the displacement platform, and the fixed rod and the rotating rod are rotatably connected through an arbitrary damping shaft.

[0033] Among them, the rotating platform 08 includes a rotating motor, a circular carrier, a carrier seat and a loading clamping slot. The rotating motor is installed on the frame 01, the circular carrier is installed on the driving end of the rotating motor, the carrier seat is installed on the circular carrier, and the loading clamping slot is set on the carrier seat. The control end of the rotating motor is electrically connected to the control end of the manipulator 02, and the loading clamping slot is used for loading the base 09; the loading clamping slots are distributed in a matrix on the carrier seat.

[0034] Among them, the upper ring loader includes a loading vibration plate 05 and a loading rail 052, both of which are installed on the frame 01. The loading vibration plate 05 transfers the sealing ring 051 to the upper ring robot 13 through the loading rail 052; the loader 04 includes a turntable and a material storage box, the turntable is installed on the frame 01, and the material storage box is installed on the turntable, and the material storage box is used to store type-C 041.

[0035] Among them, the unloading transmission platform 11 includes a transmission motor, a driving wheel, a driven wheel and a transmission belt. The transmission motor, the driving wheel and the driven wheel are all installed on the frame 01. The driving wheel and the driven wheel are both rotatably connected to the frame 01. The transmission belt is installed on the driving wheel and the driven wheel, and the driving end of the transmission motor is installed with a driving wheel; the transmission belt is selected from rubber material.

[0036] Specific implementation methods of the present utility model: After assembling the device, the operator manually places the base 09 into the loading clamping groove on the rotating table 08 and stabilizes it, then starts the manipulator 02, which will control the rotating table 08 to move the base 09 to the working position for installing the O-ring. The ring-loading robot 13 grabs the O-ring and installs it on the base 09, and then continues to rotate to the working position for installing the PVC sheet. The sheet-loading robot 07 grabs the PVC sheet and installs it on the base 09, and then continues to rotate to the working position for installing type-C 041. The loading robot 03 grabs the type-C 041 and installs it on the corresponding position of the base 09, and then continues to rotate to the dispensing position. The dispensing mechanism 06 performs dispensing, and then continues to rotate to the detection position. The detector 12 detects whether the product is qualified, and then continues to rotate to the unloading position to process the charging base.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated production device for an electric toothbrush charging base, characterized in that: The automated production device includes: a frame, a manipulator, a coil manipulator, a film manipulator, a feeding manipulator, a dispensing mechanism, a rotating table, a coil loader, a film material box, a loader, a detector, a discharge manipulator and a discharge transmission platform. The manipulator, the coil manipulator, the film manipulator, the feeding manipulator, a dispensing mechanism, a rotating table, a coil loader, a film material box, a loader, a detector, a discharge manipulator and a discharge transmission platform are all installed on the frame, and the control end of the manipulator is electrically connected to the control end of the coil manipulator, the control end of the film manipulator, the control end of the feeding manipulator, the control end of the dispensing mechanism, the control end of the rotating table, the coil loader, the film material box, the loader, the detector, the discharge manipulator and the discharge transmission platform. The control end of the feeder, the control end of the detector, the control end of the unloading robot and the control end of the unloading transfer platform, the upper ring robot, the sheet loading robot, the loading robot, the dispensing mechanism, the detector and the unloading robot are all arranged above the rotating table, the upper ring robot is used to clamp the sealing ring from the upper ring loader to the rotating table and install it on the base, the loading robot is used to clamp the plastic sheet from the sheet loading box to the rotating table and install it on the base, the loading robot is used to clamp the type-C from the loader to the rotating table and install it on the base, the dispensing mechanism is used to dispense glue on the base, and the detector is used to detect whether the assembled product is qualified.

2. The automated production device for an electric toothbrush charging base according to claim 1, characterized in that: The manipulator includes an operation panel, a display and a controller, and the operation panel, display and controller are all installed on the frame. The control end of the operation panel and the control end of the display are respectively electrically connected to the control end of the controller, and the control end of the upper circle robot, the control end of the film loading robot, the control end of the loading robot, the control end of the dispensing mechanism, the control end of the rotating table, the control end of the upper circle loader, the control end of the detector, the control end of the unloading robot and the control end of the unloading transfer platform are respectively electrically connected to the control end of the controller.

3. The automated production device for an electric toothbrush charging base according to claim 2, characterized in that: The display is a touch screen.

4. The automated production device for an electric toothbrush charging base according to claim 1, characterized in that: The loading robot is a six-axis robot.

5. The automated production device for an electric toothbrush charging base according to claim 1, characterized in that: The dispensing mechanism includes a displacement platform, a dispensing bracket and a dispensing device. The displacement platform is installed on the frame, the dispensing bracket is installed on the displacement platform, the dispensing device is installed on the dispensing bracket, and the control end of the dispensing device is electrically connected to the control end of the manipulator.

6. The automated production device for an electric toothbrush charging base according to claim 5, characterized in that: The displacement platform is selected from a two-dimensional displacement platform or a one-dimensional displacement platform.

7. The automated production device for an electric toothbrush charging base according to claim 6, characterized in that: The one-dimensional displacement platform includes an X-axis cylinder, an X-axis slide and an X-axis slide. The X-axis cylinder and the X-axis slide are installed on the frame. The X-axis slide is slidably installed on the X-axis slide. The dispensing bracket is installed on the X-axis slide. The control end of the X-axis cylinder is electrically connected to the control end of the manipulator.

8. The automated production device for an electric toothbrush charging base according to claim 5, characterized in that: The dispensing bracket is an adjustable dispensing bracket.

9. The automated production device for an electric toothbrush charging base according to claim 8, characterized in that: The dispensing bracket includes a fixed rod, an arbitrary damping shaft and a rotating rod. The fixed rod is installed on the displacement platform. The fixed rod and the rotating rod are rotationally connected through the arbitrary damping shaft.

10. The automated production device for an electric toothbrush charging base according to claim 1, characterized in that: The rotating table includes a rotating motor, a circular carrier, a carrier seat and a loading clamping groove. The rotating motor is installed on the frame, the circular carrier is installed on the driving end of the rotating motor, the carrier seat is installed on the circular carrier, and the loading clamping groove is arranged on the carrier seat. The control end of the rotating motor is electrically connected to the control end of the manipulator, and the loading clamping groove is used for loading the base.

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