Volute spring production equipment

Abstract

The utility model relates to the technical field of spring production equipment, and discloses volute spring production equipment, which comprises a rectangular fixed bedplate with a hole at the bottom, a plurality of spiral springs and a plurality of spiral springs, the table legs are fixedly mounted on the outer walls of the two sides of the fixed table plate, and the number of the table legs is four; the volute spring machine is fixedly mounted at the top of the fixed bedplate; the sorting structure comprises a material conveying part and a sorting part, the material conveying part comprises a first material guide plate fixedly mounted at the top of the fixed table plate, a protective base plate is mounted on the inner wall of the first material guide plate in a sticking manner, a second material guide plate is fixedly mounted at the bottom of the fixed table plate, and the sorting part comprises four groups of fixed circular plates arranged at the bottom of the second material guide plate; the purpose of conducting size sorting and discharging on spring products is achieved, the use convenience of the device is improved, a manual sorting mode is replaced, the working pressure of workers is relieved, the purpose of conducting sorting while producing is achieved, and the spring machining efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of spring production equipment, and in particular relates to a spiral spring production equipment. Background Art

[0002] As a common mechanical component, spiral springs are widely used in automotive suspension systems, industrial machinery, household appliances, and other fields. The dimensional control during the production process is directly related to the product's performance and service life.

[0003] The utility model with the announcement number CN221069957U relates to the technical field of automatic conveying of spiral springs, and specifically to a spiral spring loading and positioning device. It comprises: a feed trough, the feed trough being used to place spiral springs; a receiving trough, the receiving trough being arranged below the end of the feed trough; a pushing device, the pushing device being used to push the spiral springs in the feed trough toward the receiving trough until the front end of the spiral spring falls into the receiving trough; a positioning portion, the positioning portion comprising a rotating lever and a first drive assembly, when the spiral spring falls into the receiving trough, the first drive assembly is used to drive the rotating lever to rotate, so as to move the outer leg of the spiral spring in the receiving trough to a preset position; a pulling portion, the pulling portion comprising a pulling head and a second drive assembly, the pulling head being provided with a groove portion adapted to the cross-sectional shape of the outer leg. It can achieve precise positioning of the spiral spring and improve production efficiency.

[0004] However, the above patent still has the following problems: in the traditional production method, the spring needs to be tested offline after production, and then sorted according to the test results. This process is not only inefficient, but also easily leads to missed inspections and mixed loading of unqualified products. It is impossible to sort the products during the spring production process, and the use of the device is inconvenient.

[0005] In view of this, the present utility model is proposed. Utility Model Content

[0006] In order to solve the technical problem of inconvenient sorting of spring products mentioned above, the basic concept of the technical solution adopted by the present invention is:

[0007] A spiral spring production device, comprising:

[0008] The fixed platform is rectangular and has a hole at the bottom;

[0009] Table legs are fixedly installed on the outer walls of both sides of the fixed table top. There are four sets of table legs.

[0010] The volute spring machine is fixedly installed on the top of the fixed platen;

[0011] The sorting structure includes a feeding part and a sorting part. The feeding part includes a first guide plate fixedly installed on the top of the fixed table. A protective pad is pasted and installed on the inner wall of the first guide plate. A second guide plate is fixedly installed on the bottom of the fixed table. The sorting part includes four groups of fixed circular plates arranged at the bottom of the second guide plate. A fixed ring plate is fixedly installed on the top of the fixed circular plate. The four groups of fixed ring plates are stacked, and the top of one group of fixed ring plates is fixedly connected to the bottom of the second guide plate.

[0012] As a preferred embodiment of the present invention, the sorting part also includes a servo motor fixedly installed at the bottom of a group of fixed circular plates. A group of holes are opened inside the four groups of fixed circular plates, and a rotating shaft is rotatably installed in the holes. The output shaft of the servo motor is fixedly connected to one end of the rotating shaft through a coupling.

[0013] As a preferred embodiment of the present invention, the sorting part also includes a material stripping plate fixedly installed on the outer wall of the rotating shaft. The number of the material stripping plates is four groups. A group of material stripping plates is provided on the top of each group of fixed circular plates, and three groups of first screening holes are opened at the bottom of a group of fixed circular plates.

[0014] As a preferred embodiment of the present invention, the sorting part also includes three groups of second screening holes opened at the bottom of one group of fixed circular plates, three groups of third screening holes opened at the bottom of another group of fixed circular plates, and first open grooves are evenly opened on the outer wall of one side of the four groups of fixed ring plates, and a feed box is fixedly installed inside the first open groove.

[0015] As a preferred embodiment of the present invention, a hole is opened on the outer wall of one side of the feed box, a feed pipe is fixedly installed in the hole, four groups of storage boxes are set at the bottom of the fixed platform, one end of the feed pipe is fixedly installed inside the storage box, and a hinged baffle is hingedly installed on the outer wall of one side of the storage box.

[0016] As a preferred embodiment of the present invention, a first limiting groove is provided inside the feed box, second limiting grooves are provided on the inner walls on both sides of the first limiting groove, an electric slider is slidably installed inside the second limiting groove, and a first fixed plate is provided between the two groups of electric sliders.

[0017] As a preferred embodiment of the present invention, a first curved plate is fixedly installed on the bottom of the first fixed plate, a push plate is fixedly installed on the bottom of the first curved plate, a power supply box is fixedly installed on one side outer wall of the feed box, and the power supply box is electrically connected to the electric slider.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. Achieve the purpose of size sorting and discharging of spring products, improve the convenience of using the device, replace the manual sorting method, reduce the labor pressure, achieve the purpose of sorting while producing, and improve the processing efficiency of springs.

[0020] 2. Achieve the purpose of transporting and storing the sorted products, improve the efficiency of product transportation, improve the efficiency of spring processing, improve the convenience of device use, and simplify the device operation steps.

[0021] 3. Achieve auxiliary discharge of the products moved into the feed box, improve the spring sorting efficiency, prevent the spring products from being blocked inside the feed box, and optimize the user experience of the device.

[0022] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In the attached figure:

[0024] Figure 1 It is a front view of the utility model;

[0025] Figure 2 This is a schematic diagram of the protective pad structure of the utility model;

[0026] Figure 3 This is a schematic structural diagram of the first guide plate of the present utility model;

[0027] Figure 4 This is a schematic diagram of the rotating shaft structure of the utility model;

[0028] Figure 5 This is a schematic structural diagram of the feed box of the present utility model;

[0029] Figure 6 This is a diagram of the internal structure of the feed box of the present utility model;

[0030] Figure 7 This is a disassembled diagram of the fixed circular plate of the present utility model.

[0031] In the figure: 10, fixed table; 11, table leg; 12, scroll spring machine; 13, first guide plate; 14, protective pad; 15, second guide plate; 16, fixed circular plate; 17, fixed ring plate; 18, first opening slot; 19, rotating shaft; 20, material shifting plate; 21, first screening hole; 22, second screening hole; 23, third screening hole; 24, servo motor; 25, feed box; 26, feed pipe; 27, storage box; 28, hinged baffle; 29, first limit slot; 30, second limit slot; 31, electric slider; 32, first fixed plate; 33, first arc plate; 34, push plate; 35, power supply box. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0033] Example 1: A spiral spring production device, specifically Figure 1 、 Figure 2 、 Figure 3 and Figure 7 As shown, the apparatus comprises a rectangular fixed platen 10 with an opening at the bottom; four sets of legs 11 fixedly mounted on the outer walls of the fixed platen 10; a spiral spring machine 12 fixedly mounted on the top of the fixed platen 10; and a sorting structure comprising a feeding section and a sorting section. The feeding section comprises a first guide plate 13 fixedly mounted on the top of the fixed platen 10, with a protective pad 14 attached to the inner wall of the first guide plate 13. A second guide plate 15 is fixedly mounted on the bottom of the fixed platen 10. The sorting section comprises four sets of fixed circular plates 16 disposed at the bottom of the second guide plate 15. A fixed ring plate 17 is fixedly mounted on the top of the fixed circular plates 16. The four sets of fixed ring plates 17 are stacked, with the top of one set of fixed ring plates 17 fixedly connected to the bottom of the second guide plate 15. The spring products are sorted and discharged through the sorting structure. The first guide plate 13 is protected by the protective pad 14 , and the spring product is conveyed to the inside of the second guide plate 15 through the first guide plate 13 , and then conveyed to the inside of the fixed circular plate 16 through the second guide plate 15 .

[0034] Specific as Figure 1 、 Figure 3 、 Figure 4 and Figure 7 As shown, the sorting unit also includes a servo motor 24 fixedly mounted on the bottom of a set of fixed circular plates 16. Each of the four sets of fixed circular plates 16 has a set of holes formed inside, in which a rotating shaft 19 is rotatably mounted. The output shaft of the servo motor 24 is fixedly connected to one end of the rotating shaft 19 via a coupling. When the servo motor 24 is activated, the rotating shaft 19 rotates, which in turn rotates the material selection plate 20 to select the products.

[0035] Specific as Figure 1 、 Figure 3 、 Figure 4 and Figure 7 As shown, the sorting part also includes a material-dividing plate 20 fixedly mounted on the outer wall of the rotating shaft 19. There are four groups of material-dividing plates 20. A group of material-dividing plates 20 is provided on the top of each group of fixed circular plates 16, and three groups of first screening holes 21 are opened at the bottom of a group of fixed circular plates 16.

[0036] Specific as Figure 1 、 Figure 3 、 Figure 4 and Figure 7 As shown, the sorting section also includes three sets of second screening holes 22 at the bottom of one set of fixed circular plates 16, three sets of third screening holes 23 at the bottom of another set of fixed circular plates 16, and first openings 18 evenly spaced on one side of the outer wall of each of the four sets of fixed ring plates 17. A feed box 25 is fixedly mounted within each of the first openings 18. The first screening holes 21, second screening holes 22, and third screening holes 23 separate the spring products into four groups based on size.

[0037] According to the above conclusions, by fixing the table plate 10, table legs 11, spiral spring machine 12, first guide plate 13, protective pad 14, second guide plate 15, fixed circular plate 16, fixed ring plate 17, first opening groove 18, rotating shaft 19, material shifting plate 20, first screening hole 21, second screening hole 22, third screening hole 23, servo motor 24 and feed box 25, the purpose of size sorting and discharging of spring products is achieved, the convenience of using the device is improved, the manual sorting method is replaced, the work pressure of manual labor is reduced, the purpose of sorting while producing is achieved, and the processing efficiency of the spring is improved.

[0038] Example 2: Based on Example 1, the specific example is as follows Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, a feed box 25 has an opening on one side of its outer wall, into which a feed pipe 26 is fixedly mounted. Four sets of storage boxes 27 are provided at the bottom of the fixed platform 10. One end of the feed pipe 26 is fixedly mounted inside the storage box 27. A hinged baffle 28 is hingedly mounted on one side of the outer wall of the storage box 27. Products are pushed into the feed pipe 26 through the feed box 25, where the sorted springs are stored. The products are then discharged by opening the hinged baffle 28.

[0039] According to the above conclusions, through the structure of the feed box 25, the feed pipe 26, the storage box 27 and the hinged baffle 28, the purpose of transporting and storing the sorted products is achieved, the efficiency of product transportation is improved, the efficiency of spring processing is improved, the convenience of using the device is improved, and the operating steps of the device are simplified.

[0040] Example 3: Based on Example 1 and Example 2, the specific example is as follows Figure 1 、 Figure 2 、 Figure 5 and Figure 6As shown, the feed box 25 has a first limiting groove 29 defined within it, and second limiting grooves 30 defined on the inner walls of both sides of the first limiting groove 29. Electric sliders 31 are slidably mounted within the second limiting grooves 30, and a first fixing plate 32 is disposed between the two sets of electric sliders 31. The first limiting grooves 29 and second limiting grooves 30 limit the movement range of the electric sliders 31, while the electric sliders 31 limit and secure the first fixing plate 32.

[0041] Specific as Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 and Figure 6 As shown, a first curved plate 33 is fixedly mounted on the bottom of the first fixed plate 32, and a push plate 34 is fixedly mounted on the bottom of the first curved plate 33. A power supply box 35 is fixedly mounted on one outer wall of the feed box 25, and the power supply box 35 is electrically connected to the electric slider 31. When the power supply box 35 is activated, it drives the electric slider 31 to move within the second limiting groove 30, driving the first curved plate 33 to move. The reciprocating motion of the push plate 34 transports the product inside the feed box 25 to the inside of the feed pipe 26.

[0042] To sum up, through the structure of the first limiting groove 29, the second limiting groove 30, the electric slider 31, the first fixed plate 32, the first curved plate 33, the pushing plate 34 and the power supply box 35, the products moved into the feed box 25 can be assisted in discharging, the sorting efficiency of the springs can be improved, the spring products can be prevented from being blocked inside the feed box 25, and the user experience of the device can be optimized.

[0043] Working Principle: The spiral spring machine 12 operates on top of the fixed platen 10, producing spring products. The products are then conveyed through the first guide plate 13. A protective pad 14 on the inner wall of the first guide plate 13 protects the products from scratches or damage. The products continue to slide onto the second guide plate 15, entering the initial stage of the sorting structure, which consists of a feeding section and a sorting section. The feeding section has completed product conveying as described above. The sorting section includes multiple layers of stacked fixed ring plates 17, which are connected by fixed circular plates 16. One set of fixed ring plates 17 is directly connected to the second guide plate 15. The servo motor 24 is activated, driving the rotating shaft 19 to rotate, which in turn drives the diverter plate 20. The diverter plate 20 is used to divert the spring products that fall into the fixed circular plate 16, dispersing them and screening them through the screening holes. The products are distributed into different levels or channels according to size through the first screening holes 21, the second screening holes 22, and the third screening holes 23. This design enables automatic sorting based on product size, with the sorted products falling into their corresponding feed boxes 25. Each feed box 25 is equipped with a feed pipe 26 on one side, the other end of which is connected to a storage box 27 located at the bottom of the fixed table 10. When the products in the storage box 27 accumulate to a certain amount, the hinged baffle 28 can be opened for discharge. To improve discharge efficiency, an automatic pushing mechanism consisting of an electric slider 31, a first fixed plate 32, a first curved plate 33, and a push plate 34 is designed inside the feed box 25. Power is supplied by the power supply box 35, and the electric slider 31 moves in the second limit slot 30, driving the first fixed plate 32 and the first curved plate 33 and push plate 34 below to reciprocate back and forth, thereby continuously pushing the products in the feed box 25 into the feed pipe 26 and then into the storage box 27.

[0044] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

Claims

1. A spiral spring production equipment, characterized in that: include: A fixed platform (10), the fixed platform (10) is rectangular, and a hole is opened at the bottom of the fixed platform (10); Table legs (11), the table legs (11) are fixedly mounted on the outer walls of both sides of the fixed table plate (10), and the number of the table legs (11) is four groups; A volute spring machine (12) is fixedly mounted on the top of the fixed platen (10); The sorting structure comprises a feeding part and a sorting part. The feeding part comprises a first guide plate (13) fixedly mounted on the top of a fixed plate (10). A protective pad (14) is attached to the inner wall of the first guide plate (13). A second guide plate (15) is fixedly mounted on the bottom of the fixed plate (10). The sorting part comprises four groups of fixed circular plates (16) arranged on the bottom of the second guide plate (15). A fixed ring plate (17) is fixedly mounted on the top of the fixed circular plates (16). The four groups of fixed ring plates (17) are stacked and arranged. The top of one group of fixed ring plates (17) is fixedly connected to the bottom of the second guide plate (15).

2. The spiral spring production equipment according to claim 1, characterized in that: The sorting section further comprises a servo motor (24) fixedly mounted on the bottom of a group of fixed circular plates (16). A group of holes are provided inside each of the four groups of fixed circular plates (16), and a rotating shaft (19) is rotatably mounted in the holes. The output shaft of the servo motor (24) is fixedly connected to one end of the rotating shaft (19) via a coupling.

3. The spiral spring production equipment according to claim 1, characterized in that: The sorting section further comprises a material-diverting plate (20) fixedly mounted on the outer wall of the rotating shaft (19). The number of the material-diverting plates (20) is four groups. A group of material-diverting plates (20) is provided on the top of each group of fixed circular plates (16), and three groups of first screening holes (21) are provided on the bottom of a group of fixed circular plates (16).

4. The spiral spring production equipment according to claim 1, characterized in that: The sorting section further comprises three groups of second screening holes (22) provided at the bottom of one group of fixed circular plates (16), three groups of third screening holes (23) provided at the bottom of another group of fixed circular plates (16), and first opening grooves (18) are uniformly provided on the outer walls of one side of the four groups of fixed ring plates (17), with a feed box (25) fixedly installed inside the first opening grooves (18).

5. The spiral spring production equipment according to claim 4, characterized in that: A hole is provided on one side outer wall of the feed box (25), and a feed pipe (26) is fixedly installed in the hole. Four groups of storage boxes (27) are provided at the bottom of the fixed platform (10), and one end of the feed pipe (26) is fixedly installed inside the storage box (27). A hinged baffle (28) is hingedly installed on one side outer wall of the storage box (27).

6. The spiral spring production equipment according to claim 4, characterized in that: A first limiting groove (29) is provided inside the feed box (25), and second limiting grooves (30) are provided on the inner walls on both sides of the first limiting groove (29). Electric sliders (31) are slidably installed inside the second limiting grooves (30), and a first fixing plate (32) is provided between the two sets of electric sliders (31).

7. The spiral spring production equipment according to claim 6, characterized in that: A first curved plate (33) is fixedly mounted on the bottom of the first fixed plate (32), a pusher plate (34) is fixedly mounted on the bottom of the first curved plate (33), a power supply box (35) is fixedly mounted on one side outer wall of the feed box (25), and the power supply box (35) is electrically connected to the electric slider (31).

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