Quick replacement structure for automobile part bending clamp

Abstract

The utility model discloses a quick replacement structure of an automobile part bending clamp, and relates to the technical field of quick replacement of clamps, a fixing block is arranged at the lower end of a connecting block, a second guide hole matched with a first guide hole is formed in the fixing block, and a guide rod is inserted into the first guide hole and the second guide hole; limiting connection of the connecting block and the fixing block is achieved through the guide rod. The first screws are arranged on the two sides of the fixing block, the second screws are arranged on the two sides of the connecting block, the first screws and the second screws form a complete screw and are sleeved with the fastening nuts, rapid disassembly and assembly of the fixing block and the connecting block are achieved, and then rapid replacement of the telescopic device and the fixing clamp is facilitated. Precision machinery and linkage design realize rapid adjustment and replacement of the clamp, so that the production efficiency is improved, and the downtime is reduced. The firm clamp ensures stable and safe bending of the part, and accidents are avoided. The telescopic device is combined with the fixing clamp to meet requirements of different parts, and flexibility of a production line is enhanced. The quick disassembly and assembly system simplifies operation and reduces labor intensity.

Description

Technical Field

[0001] The utility model relates to the technical field of quick fixture replacement, in particular to a quick replacement structure for a bending fixture of an automobile component. Background Art

[0002] Automotive component bending fixtures are tools specifically designed to bend metal or other material components during the automotive manufacturing process. They are designed to improve production efficiency, ensure bending accuracy, and ensure product quality. These fixtures are widely used in automotive manufacturing, machining, sheet metal processing, and other fields, playing a particularly critical role in the manufacture of automotive bodies, chassis, engines, and other components.

[0003] In the automotive component manufacturing process, a quick-change bending fixture is crucial for improving production efficiency and flexibility. Currently, the process of tightening and removing multiple bolts is tedious and time-consuming, increasing operational complexity and significantly extending fixture change times. In a fast-paced production environment, this time loss can lead to reduced production efficiency.

[0004] Furthermore, the use of multiple bolts also increases maintenance costs. The large number of bolts, susceptible to vibration and impact, leads to frequent loosening and damage. This requires companies to invest more resources in regular inspection, replacement, and maintenance of bolts, driving up production costs.

[0005] Furthermore, the tightening method of multiple bolts can also have a negative impact on the positioning accuracy of the fixture. During the bolt tightening process, inconsistent tightening torque or slight deformation of the bolts can lead to a decrease in the positioning accuracy of the fixture, thereby affecting the processing quality of the product. Utility Model Content

[0006] The purpose of the utility model is to provide a quick replacement structure for a bending fixture of an automobile component, so as to solve the problems raised in the above-mentioned background technology.

[0007] The purpose of the utility model can be achieved through the following technical solutions:

[0008] A quick-change structure for a bending fixture of an automobile part comprises a telescopic device and a fixed fixture, wherein the telescopic end of the fixed fixture is connected to the telescopic device, and the fixed fixture changes position through the telescopic device;

[0009] The side wall of the telescopic device is provided with a connecting rod, and the connecting rod is connected to a connecting block, the upper end of the connecting block is provided with a first guide hole, and the lower end of the connecting block is provided with a fixed block, the fixed block is provided with a second guide hole adapted to the first guide hole, and guide rods are inserted into the first guide hole and the second guide hole, and the connecting block and the fixed block are limitedly connected by the guide rods;

[0010] A first screw is provided on both sides of the fixed block, and a second screw is provided on both sides of the connecting block. The first screw and the second screw form a complete screw and are sleeved with a fastening nut, so as to realize the rapid disassembly and assembly of the fixed block and the connecting block, thereby facilitating the rapid replacement of the telescopic device and the fixing clamp.

[0011] According to the preferred embodiment of the present application, a lifting rod is provided at the lower end of the fixed block, and a bracket is provided at the lower end of the lifting rod, a rotary slide is provided at the lower end of the bracket, and a rotary drive device adapted to the rotary slide is provided on the side wall of the rotary slide, and the rotary slide is driven by the rotary drive device to realize the up and down movement of the lifting rod.

[0012] According to the preferred embodiment of the present application, the lower end of the rotary slide is connected to a slide rail, and the side wall of the slide rail is provided with a mounting seat, the mounting seat is provided with a screw hole, and a bolt is inserted to fix it, and the rotary slide moves along the slide rail.

[0013] According to a preferred embodiment of the present application, a non-slip gasket is provided between the fixed block and the connecting block, the connecting block is connected to the guide rod through threads, and the rod end of the guide rod is smoothly designed and inserted into the first guide hole.

[0014] According to a preferred embodiment of the present application, both the first screw and the second screw are semi-circular rods, and the threads on the first screw and the second screw are adapted.

[0015] According to the preferred embodiment of the present application, the fastening nut is divided into a circular tube portion and a hexagonal nut portion, both of which are connected to the first screw and the second screw through threads, and an anti-slip gasket is provided on the end face of the hexagonal nut portion, and the fastening nut is rotated to squeeze it against the side walls of the connecting block and the fixed block.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] Through precise mechanical principles and linkage design, the fixture position can be quickly adjusted and replaced, significantly improving production efficiency and reducing downtime. The solid structure and precise clamping capacity of the fixed fixture ensure the stability and safety of the component during the bending process, avoiding production accidents caused by loose or unstable fixtures.

[0018] The ingenious combination of telescopic devices and fixed fixtures enables the structure to adapt to the bending needs of parts of varying sizes and shapes, enhancing the flexibility and adaptability of the production line. Innovative quick-disassembly systems, such as the half-round rod design and non-slip washers for tightening nuts, simplify the disassembly and assembly process, reducing operational difficulty and alleviating worker workload.

[0019] Details like the smooth guide rod ends and the anti-slip pads between the fixing and connecting blocks demonstrate the designer's ingenuity, effectively improving the overall structural efficiency and stability. By increasing production efficiency and reducing labor intensity, this structure helps companies reduce production costs and enhance market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0021] Figure 1 This is a diagram showing the overall structure of the utility model;

[0022] Figure 2 This is a top view of the overall structure of the utility model;

[0023] Figure 3 This is a diagram showing the rotary slide, fixed block, connecting block, telescopic device and fixing fixture of the utility model;

[0024] Figure 4 This is a schematic diagram of the fixing block, connecting block, telescopic device and fixing fixture of the present invention;

[0025] Figure 5 for Figure 4 Enlarged schematic diagram of point A in the middle.

[0026] In the figure: 1. Slide rail; 2. Mounting seat; 3. Rotary slide; 4. Rotary drive device; 5. Bracket; 6. Fixed block; 7. Connecting block; 8. Telescopic device; 9. Connecting rod; 10. Fixing fixture; 11. Lifting rod; 12. First guide hole; 13. Second guide hole; 14. First screw; 15. Second screw; 16. Fastening nut. DETAILED DESCRIPTION

[0027] The following is a clear and complete description of the technical solution of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention. Example

[0028] See also Figure 1 - Figure 5 As shown, this quick-change structure for automotive bending fixtures cleverly integrates the linkage design of a telescopic device 8 and a fixed fixture 10, enabling rapid adjustment and replacement of the fixture position. Its core lies in a series of precisely constructed components, which, through ingenious mechanical principles, achieve an efficient and stable operating experience.

[0029] The telescopic device 8, which serves as a bridge connecting the fixture 10 to the underlying structure, is designed with flexibility and durability in mind. Through a sophisticated transmission mechanism, it easily and precisely moves the fixture 10 along a pre-set track to accommodate bending requirements for components of varying sizes and shapes. The fixture 10, with its sturdy structure and precise gripping capabilities, ensures the stability and safety of the component during the bending process.

[0030] To ensure a secure connection between the connecting block 7 and the fixed block 6, the designers cleverly incorporated a guide rod mechanism. The first guide hole 12 on the upper end of the connecting block 7 precisely aligns with the second guide hole 13 on the fixed block 6. The guide rod inserted into these holes not only serves as a stop but also ensures a smooth and precise connection. Furthermore, the smooth end of the guide rod effectively reduces friction and improves the overall efficiency of the structure.

[0031] To further enhance the convenience of fixture replacement, this structure utilizes an innovative quick-disassembly system. The semi-circular rod design, consisting of the first and second screws 14, 15, achieves a tight connection between the fixed block 6 and the connecting block 7 through threaded adaptation. The circular tube and hexagonal nut design of the fastening nut 16 further simplify and expedite assembly and disassembly. As the fastening nut 16 rotates, the anti-slip gasket on its end prevents slipping, enabling quick and secure assembly and disassembly of the connecting block 7 and the fixed block 6.

[0032] To meet the needs of various production scenarios, the fixture structure is equipped with a combination of a lifting rod 11 and a rotary slide 3. Driven by a rotary drive 4, the lifting rod 11 can move the fixed fixture 10 and telescopic device 8 up and down to accommodate bending operations at different heights. The rotary slide 3 moves freely along the slide rail 1, further expanding the fixture's operating range. The screw holes on the mounting base 2 ensure the stability and reliability of the entire structure during operation.

[0033] The fixture structure also demonstrates exceptional design in its attention to detail. The anti-slip pad between the fixing block 6 and the connecting block 7 effectively prevents loosening due to vibration or external forces. The threaded connection between the connecting block 7 and the guide rod ensures a secure and precise connection. The smooth end of the guide rod reduces friction and improves the overall efficiency of the structure.

[0034] Since its introduction, this rapid-change mechanism for bending fixtures for automotive parts has garnered widespread attention and acclaim within the automotive manufacturing industry. Its efficient and convenient operation significantly improves production efficiency while also reducing labor intensity and production costs. With the continuous development and advancement of automotive manufacturing technology, this mechanism is expected to be more widely adopted and promoted in the future, contributing further to the intelligent and automated advancement of the automotive manufacturing industry.

[0035] The replacement process is as follows: The operator needs to rotate the fastening nut 16, utilizing its circular tube and hexagonal nut design to loosen the connection between the fixed block 6 and the connecting block 7. The anti-slip washer ensures that the nut does not slip during rotation. After the fastening nut 16 is completely loosened, the connecting block 7 can be easily separated from the fixed block 6. At this point, the guide rod has been withdrawn from the first guide hole 12 and the second guide hole 13, completing the initial separation of the connecting block 7 and the fixed block 6.

[0036] Next, the operator can operate the telescopic device 8, using its precise transmission mechanism to move the fixing fixture 10 along the preset track to a position that is convenient for disassembly. Then, disconnect the fixing fixture 10 from the other components and remove it from the telescopic device 8. Place the new fixing fixture 10 in the appropriate position on the telescopic device 8 and re-establish the connections with the other necessary components. Ensure that the new fixture is securely installed and positioned accurately. Align the connecting block 7 with the fixing block 6, ensuring that the first guide hole 12 and the second guide hole 13 precisely align. Then, reinsert the guide rod into the guide hole to achieve initial positioning.

[0037] Tighten the fastening nut 16 again, and the threaded adapter firmly connects the connecting block 7 to the fixed block 6. The anti-slip washer prevents the nut from slipping during the tightening process, thus achieving a secure connection. Finally, adjust the position of the lifting rod 11 and the rotary slide 3 as needed to accommodate the new bending operation. At the same time, perform the necessary tests to ensure that the new fixture is correctly installed and operating stably. This allows for efficient and convenient replacement of automotive part bending fixtures.

[0038] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A quick-change structure for a bending fixture of an automobile part, comprising a telescopic device (8) and a fixed fixture (10), wherein the telescopic end of the fixed fixture (10) is connected to the telescopic device (8), and the fixed fixture (10) changes position through the telescopic device (8); characterized in that: The side wall of the telescopic device (8) is provided with a connecting rod (9), and a connecting block (7) is connected to the connecting rod (9), a first guide hole (12) is provided at the upper end of the connecting block (7), and a fixing block (6) is provided at the lower end of the connecting block (7), a second guide hole (13) adapted to the first guide hole (12) is provided on the fixing block (6), and guide rods are inserted into the first guide hole (12) and the second guide hole (13), and a limiting connection between the connecting block (7) and the fixing block (6) is achieved through the guide rods; A first screw rod (14) is provided on both sides of the fixing block (6), and a second screw rod (15) is provided on both sides of the connecting block (7). The first screw rod (14) and the second screw rod (15) form a complete screw rod and are sleeved with a fastening nut (16), thereby realizing rapid disassembly and assembly of the fixing block (6) and the connecting block (7), thereby facilitating rapid replacement of the telescopic device (8) and the fixing fixture (10).

2. The quick-change structure for bending fixtures of automobile parts according to claim 1, characterized in that: The lower end of the fixed block (6) is provided with a lifting rod (11), and the lower end of the lifting rod (11) is provided with a bracket (5), the lower end of the bracket (5) is provided with a rotary slide (3), and the side wall of the rotary slide (3) is provided with a rotary drive device (4) adapted to the rotary slide (3), and the rotary drive device (4) drives the rotary slide (3) to realize the lifting rod (11) moving up and down.

3. The quick-change structure for bending fixtures of automobile parts according to claim 2, characterized in that: The lower end of the rotary slide (3) is connected to a slide rail (1), and a mounting seat (2) is provided on the side wall of the slide rail (1). The mounting seat (2) is provided with a screw hole, and a bolt is inserted to fix it. The rotary slide (3) moves along the slide rail (1).

4. The quick-change structure for bending fixtures of automobile parts according to claim 3, characterized in that: An anti-slip gasket is provided between the fixing block (6) and the connecting block (7). The connecting block (7) is connected to the guide rod via a threaded connection. The rod end of the guide rod is designed to be smooth and inserted into the first guide hole (12).

5. The quick-change structure for bending fixtures of automobile parts according to claim 4, characterized in that: The first screw rod (14) and the second screw rod (15) are both half-round rods, and the threads on the first screw rod (14) and the second screw rod (15) are adapted.

6. The automobile component bending fixture quick replacement structure according to claim 5, characterized in that: The fastening nut (16) is divided into a circular tube portion and a hexagonal nut portion. The circular tube portion and the hexagonal nut portion are connected to the first screw rod (14) and the second screw rod (15) through threads. The end surface of the hexagonal nut portion is provided with an anti-slip gasket. The fastening nut (16) is rotated to squeeze it onto the side walls of the connecting block (7) and the fixing block (6).

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